HMP-0567E Rev.7 (2/19) ---Table of contents--- 1. Before Using the Pump 1) Introduction 2) Checking the delivered product 3) Safety-related labeling 2. Safety Precautions 1) Precautions for handling the product 2) Precautions for installing/removing the product 3) Precautions for operation 4) Precautions for maintenance 3.
If you have any questions about your product or the contents of the Operation Manual, please contact the Marketing Group, Industrial Hydraulic Department at Sumitomo Precision Products Co., Ltd.
COULD CAUSE BREAKDOWN OR DAMAGE TO THE PUMP, RESULTING IN RISK OF PERSONAL INJURY AND/OR DAMAGE TO PROPERTY. SUMITOMO PRECISION PRODUCTS ACCEPTS NO LIABILITY FOR USE OF THE PRODUCT IN ANY MANNER OTHER THAN THAT DESCRIBED IN THIS MANUAL. 1) Precautions for handling the product : CONFIRM THE MASS OF THE PRODUCT (INDICATED IN THE EXTERNAL DIMENSIONS DIAGRAM).
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4) Precautions for maintenance : DO NOT DISASSEMBLE, REASSEMBLE OR MAKE ALTERATIONS TO THE PUMP WITHOUT THE CONSENT OF SUMITOMO PRECISION PRODUCTS. OUR WARRANTY DOES NOT COVER, AND WE DO NOT ACCEPT LIABILITY FOR, DISASSEMBLY, REASSEMBLY, OR ALTERATIONS TO THE PUMP THAT ARE PERFORMED WITHOUT OUR CONSENT.
HMP-0567E Rev.7 (6/19) 3. Precautions for Handling/Using the Product 1-1) Explanation of model number – QT Pump a) QT Single pump QT 3 3 - 16 Design No. Basic model A: Standard QT: QT pump Special specification No. Pump size No code: Standard -S****: Special 2 to 6...
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HMP-0567E Rev.7 (7/19) b) QT Double pump QT 42 22 - 20 - 8 Design No. A: Standard Pump1 model number Special specification No. Pump2 model number No code: Standard -S****: Special Locations of suction and delivery Ports. Refer to Table-3.1.3 Seal Option Refer to Table-3.1.1 Table-3.1.3...
HMP-0567E Rev.7 (8/19) 1-2) Explanation of model number – QX Pump a) QX Single pump QX 3 3 - 16 Special specification No. Basic model No code: Standard QX: QX pump -S**** : Special Pump size Seal Option Refer to Table-3.1.1 2 to 6 Direction of rotation (looking at the shaft end) Pressure indication...
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HMP-0567E Rev.7 (9/19) b) It is recommended to machine the coupling hole such that the respective dimensions shown in Table-3.3.1 are within the corresponding tolerances stated in the same table. c) Do not strike the coupling with a hammer or similar tool in order to attach the coupling to the pump shaft.
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HMP-0567E Rev.7 (10/19) 5) Suction filter a) Be sure to install a suction filter on the suction side of the pump. b) Select a mesh size within the 100–200 range depending on the environment in which the unit has been installed and its operating conditions. c) Select a filter capacity that will be large enough to maintain proper operation in consideration of increased fluid viscosity in the wintertime as well as the possibility of filter clogging.
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HMP-0567E Rev.7 (11/19) f) It is recommended to use a rubber hose as the delivery pipe in order to reduce the vibration and noise produced by the unit, and to prevent excessive force being exerted on the pump. 8) Pressure specifications a) Definitions of "rated pressure"...
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HMP-0567E Rev.7 (12/19) 9) Shaft speed If the operating shaft speed is within the range shown in Table-3.9.1, the pump can be operated continuously. Table-3.9.1: Rated shaft speed ranges Rated shaft speed 1000—1800 min Allowable shaft speed of QT2* and QX2* are different from the above table. Please check with specification or external dimensions drawing of the pump.
HMP-0567E Rev.7 (13/19) 11) Operating environment Do not use the pump in an unusual (e.g., hot or humid) atmosphere. Be sure to use the pump under the following operating conditions: Ambient temperature: −15 to 50°C RH (Relative humidity): 0 to 95% It is assumed, as a standard, that the pump will be used indoors.
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HMP-0567E Rev.7 (14/19) If the tank head pressure is not being applied to the suction part of the pump. After removing the pipe flange, introduce hydraulic fluid into the pump whilst rotating the pump shaft so that the pump fills with hydraulic fluid. Reconnect the pipe flange.
HMP-0567E Rev.7 (15/19) 100% 5 min. 2 sec. 3 sec. 1 sec. 5 sec. 30 sec. * Same time as pressure 50% Time Figure-4.5.1 pressurizing pattern When pressurizing the hydraulic circuit, confirm that there is no noise made by entry of air. ・...
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HMP-0567E Rev.7 (16/19) In general, a filter inspection should be conducted every one to three months. If a suction filter with a clogging indicator is used, be sure to clean or replace the filter element within the period in which the indicator is yellow. Startup after a filter inspection should be performed in accordance with the instructions given in Section 4.4.
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HMP-0567E Rev.7 (17/19) C) Suction filter Overhaul For a suction filter with an If the environment 1 to 3 months inspection indicator, cleaning or surrounding the replacement should be system is unfavorable, performed within the the interval between period in which the inspections should be indicator is yellow.
HMP-0567E Rev.7 (18/19) 6. Faults and Corrective Actions In the event of the problems listed below, stop the motor immediately and perform an inspection, as described in Table-6.1. (A) No hydraulic fluid is discharged. (B) No pressure increase occurs. (C) The volume of noise is large. (D) An abnormal increase in fluid temperature occurs.
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HMP-0567E Rev.7 (19/19) (C) The volume of The hydraulic fluid in the tank Check if air is being drawn in from the suction pipe. noise is large. looks cloudy due to the presence of bubbles. The suction pipe/suction filter Clean the suction pipe and suction filter. is partially clogged.
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