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Denlar D100 Installation And Service Manual

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10 Denlar Dr., Chester, CT 06412
LAB-110073 Rev. 2.7
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  • Page 1 10 Denlar Dr., Chester, CT 06412 LAB-110073 Rev. 2.7...
  • Page 2 DISCLAIMER: DENLAR Fire Protection shall not be liable for errors contained in this Manual or for incidental, consequential damages in connection with the furnishing, performance or use of this information. DENLAR Fire Protection makes no warranty of any kind with regard to this information, including, but not limited to the implied warranties of merchantability and fitness for a particular purpose.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INSTALLATION: System Anatomy Page 3 Sample Elevations Page 4-5 Preparing the Installation location Page 6-9 NFPA101 - Front/Rear Fan Installation Page 10-11 Range Element Disconnect Install Page 12-14 Handicap Accessible Controls Page 15-16 Installing the D1000 Page 17 Fire Alarm System Connections Page 18 Manual Pull Station Installation...

  • Page 4: System Anatomy

    SYSTEM ANATOMY One 120 VAC 5-15P power cord input 14-2 MC Cable Output (with Black Tape marker) Reset Switch Status LED Quarter Turn Screw (on Filter recirculating models) to remove vent Thermostat Thermostat Thermostat D1000 Installation and Service Manual Home LAB-110073 Rev.

  • Page 5: Sample Elevations

    SAMPLE ELEVATIONS D103X-F D103X-R D103X-F-NFPA D103X-R-NFPA D1000 Installation and Service Manual Home LAB-110073 Rev. 3...
  • Page 6 SAMPLE ELEVATIONS D103X-I-WM D103X-I-DF D103X-I-WM-NFPA D103X-I-DF-NFPA D103X-I-RF D103X-I-RF-NFPA D1000 Installation and Service Manual Home LAB-110073 Rev. 3...
  • Page 7 In order to allow the installation of the NFPA101 compliant version of the D1000-F/R, which uses an additional Fan Box as shown attach the fan box to the bracket, and then proceed. NOTE # 5 COMPONENTS A. DENLAR D1000 (30” or 36”) B. Range (for reference purposes (gas, electric or dual element, dual receptacle) C.
  • Page 8 PREPARING THE INSTALL LOCATION D1030 24" 30" D1036 30" 36" Installation Heights Note # 6 Mounting Bracket NFPA101 “F” & “R” Rev Install See Pages 10 & 11 for details 4” 5 7/8” 28 5/8” 1 5/8” 1/16” 10 5/16”” 1/16”...
  • Page 9 PREPARING THE INSTALL LOCATION CAUTION This should be performed by a licensed electrician. Installation should be completed according to all applicable codes and regulations. Shut off power at the main breaker to prevent electrical shock. Use Power Cord (provided) or, replaced with wire specified by building codes. Clock Box 5-15R HMI / Touch Screen...
  • Page 10 1. 120 VAC Input (not provided) a. 120 VAC 15 Amp circuit provided by installer b. Voltage supply from the Main Breaker Panel to the 5-15R Receptacle (not provided) 2. 120 VAC 15 Amp Plug Input to Hood (provided) a. 12 Ft in length b.
  • Page 11 NFPA101 FRONT/REAR (F/R) DISCHARGE INSTALLATION The NFPA101 compliant calibration of the DENLAR D1000 was engineered to comply with the requirements of the NFPA Life Safety Code, related to residential cooking appliances used in non- production cooking environments. Due to the...
  • Page 12 NFPA101 FRONT/REAR DISCHARGE INSTALLATION If installing under cabinets, keeping the fan Conduit box flush to the underside will guarantee Coupler correct spacing. Otherwise, center and Fan Box Fitting mark the installation area according to the mounting bracket prior to hanging. Keep 4.5”...

  • Page 13: Range Element Disconnect Install

    RANGE ELEMENT DISCONNECT INSTALLATION D1000-G Installation 1. Secure the gas line input and output to the D1000-G. The fittings are 3/8” NPT. Note the direction of the flow, there is an arrow on the bottom of the D1000-G. 2. The D1000-G has an 11” 16mm Flexible ENT Conduit with the wire leads inside.
  • Page 14 D1000-G Schematic D1000-E-120 Schematic D1000 Installation and Service Manual Home LAB-110073 Rev. 3...
  • Page 15 D1000-E-220 Schematic D1000-DED Schematic D1000 Installation and Service Manual Home LAB-110073 Rev. 3...
  • Page 16 HANDICAP ACCESSIBLE CONTROLS (ADA) Handicap Accessible Controls COMPONENTS  ADA Wire Harness Assembly o (2) Toggle Switches (white) o (15’) Plenum Cable Encased in 16mm ENT Flexible Conduit o (1) Eight Position Male Connector (Plug-N-Play) o (1) 2-Gang White Switch Cover o (2) Mounting Brackets PREPARATION Turn OFF the main 110-120 VAC power (at the panel) to the Hood or...

  • Page 17: Handicap Accessible Controls

    HANDICAP ACCESSIBLE CONTROLS D1000-ADA Schematic D1000 Installation and Service Manual Home LAB-110073 Rev. 3...

  • Page 18: Installing The D1000

    INSTALLING THE D1000 1. Line unit up to the secured D1000 mounting 4. On the tank, remove the safety pin-identified bracket and seat lower tabs into slots in the back of with the yellow flag “caution” from the trigger the hood. on top of the extinguisher bottle.

  • Page 19: Fire Alarm System Connections

    FIRE ALARM CONNECTIONS The D1000 has three fire alarm connections (discrete switches), each independent from each other. Two are controlled by the PLC and one is mechanical. A connection is made to one output (Y#) and one common (C#) at the PLC. The output labeled YO is triggered by ...

  • Page 20: Manual Pull Station Installation

    MANUAL PULL STATION (MPK) INSTALLATION STEP 1: INSTALLING CONDUIT Mount the pull box in an appropriate location according to local building codes. The MPK supplied with twenty-five feet of wire rope cable and three elbow pulleys as our listing requires. ...
  • Page 21  Do not allow slack wire rope cable to collect above the hood. (See Figure 14.5 MPK Front Plate NOTE: The D1000 hood systems only ship with 25’ of cable; longer sections are not sold; DFP recommends following installation requirements found in NFPA96 Section 10.5 MANUAL PULL STATION (MPK) INSTALLATION CABLE TRAVELING/DISCHARGE MECHANICS Positioning the Hood...

  • Page 22: Ducting And Airflow

    DUCTING AND AIRFLOW The ductwork and fittings used for outside venting must be carefully selected to ensure that the static pressure is in line with the fan parameters. The ducting is provided by other and should be specified by the HVAC contractor on the job as each local code requirement may differ.

  • Page 23: Electrical Schematic

    ELECTRICAL SCHEMATIC D1000 Installation and Service Manual Home LAB-110073 Rev. 3...
  • Page 24 Device Flow Chart D1000 Installation and Service Manual Home LAB-110073 Rev. 3...
  • Page 25 MAINTENANCE POSTION & MAINTENANCE MODE LOWERING THE HOOD INTO MAINTENANCE POSITION  Shut the unit off with the power switch on the front of the hood.  Remove the grease tray and filter from the hood  Determine if a Pull Station is Connected ...

  • Page 26: Tank And Link Replacement

    TANK AND LINK REPLACEMENT REMOVING AND INSTALLING A TANK  WARNING: Rubber gloves and safety Begin with the hood in the maintenance position, maintenance mode should be ON, the red maintenance switch is illuminated when in maintenance mode. Both the glasses should be worn during service maintenance key and safety pin should be in place in order to prevent an accidental or inspection of the tank.
  • Page 27 TEST TANK AND DEMONSTRATION If a test is needed with a test tank, a Nitrogen only tank (D1000-TANK-TEST) will need to be ordered separately.  Using safety glasses follow the instructions for replacing a tank. The system should be in its operational position prior to testing, the red maintenance switch is not illuminated The unit can be actuated one of two ways: Replace the fusible link with a test link.

  • Page 28: Troubleshooting The D1000 System

    TROUBLESHOOTING THE D1000 SYSTEM D1000 OPERATING SYSTEM-PLC DRIVE FUNCTIONS PROGRAMMABLE LOGIC CONTROLLER (PLC) LED Indicators NOTE: See pages19-20 for the wiring diagram and schematic table. HOW THE ENVIRONMENTAL MONITORING SYSTEM WORKS The PLC operating system is designed to enhance the functionality of the unit and the safety of the cooking environment. The system relies on the input of a set of three thermostats to control the fan and shutoff...

  • Page 29: Self-Monitoring System

    SELF-MONITORING SYSTEM LOW PRESSURE HOW TO TEST FUNCTION:  Unplug one of the wire terminal connections attached to the pressure switch.  The status LED turns from green to orange blinking with the buzzer.  Power for gas solenoid or electrical disconnect turns OFF. ...
  • Page 30 SELF-MONITORING SYSTEM LOW TEMPERATURE SWITCH HOW TO TEST FUNCTION:  Use heat gun on either the left or right low thermostat. Be careful not to apply heat to the fusible link.  The fan turns ON  The fan remains ON for 3 minutes after temperature falls below 150’F HIGH TEMPERATURE AND LOW TEMPERATURE SWITCH HOW TO TEST FUNCTION: ...

  • Page 31: Maintenance

    MAINTENANCE HOW THE D1000 WORKS The D1000 is a fully integrated fire suppression range hood system. It functions as a standard ventilation range hood with the capability to suppress fires on the cooktop. The D1000 is designed for use over 30”and 36” residential ranges, in “not for profit” cooking environments.
  • Page 32 MAINTENANCE CLEANING THE HOOD  To remove cooking debris and grease build up, clean the unit thoroughly using a mixture of mild detergent and warm water. Taking care not to splash water onto the electrical system, as this could damage the hood. ...
  • Page 33 MAINTENANCE 10 YEAR MAINTENANCE Hydrostatic testing and new liquid agent, or tank replacement is recommended at ten-year intervals. The manufacture date is identified on the top of the tank. Material Safety Data Sheets (MSDS) are available at denlarhoods.com WARNING: Rubber gloves and safety glasses should be worn during service or inspection of the tank.

  • Page 34: Operating The Hood

    OPERATING THE HOOD OPERATING THE MAIN POWER The D1000 hood has a Main Power ON/OFF switch.  Prior to operating the hood ensure that the main power switch is in the ON (I) position The main power switch is in the upper top left corner of the hood (see Page 21) THE RESET BUTTON If the hood loses Power or is turned OFF the reset switch needs to be pressed.

  • Page 35: After An Actuation

    AFTER AN ACTUATION CLEAN-UP Kitchen surfaces should be cleaned immediately after a system discharge due to the fire-suppressing agent’s alkaline nature. • Observing the recommendation and clearance from the fire officials, allow the system to cool down before attempting to clean. •...
  • Page 36 AFTER AN ACTUATION RESETTING THE POWER DISCONNECT Gas Disconnect  Refer to local codes in bringing the system back to operation.  Observing the recommendation and clearance from the fire officials and make sure all burners are in the OFF position.

  • Page 37: Common Parts List

    D1000 COMMON PARTS LIST Model Description 30-Inch-Wide - Front Vented, Recirculating Design, 18 GA, 304 Stainless Steel Hood with Internal Fan, PLC Environmental Monitoring & Fire D1030-F Suppression System 30-Inch-Wide - Rear Vented, Rear Duct Connection, 18 GA, 304 Stainless Steel Hood with Internal Fan, PLC Environmental Monitoring & Fire D1030-R Suppression System 30-Inch-Wide - Top Vented, Vertical Duct Connection, 18 GA, 304 Stainless Steel Hood with External Fan, PLC Environmental Monitoring &...
  • Page 38 D1000-LED Bulb D1000 LED Bulb, Pack of 2 D1000-FL212 D1030 Fusible links, 212 ⁰F 3 Links D1000-FL280 D1030 Fusible links, 280 ⁰F 3 Links D1000-SNC D1000 Set of 10 Nozzle Caps D1000-WRA-3x D1030 or D1036 Wire Rope Assembly Set D1000-FPAK D1030-F &...
  • Page 39 ADDITIONAL INFORMATION CONTACT INFORMATION DENLAR Fire Protection 10 Denlar Dr. Chester, CT 06412 P: 860-526-9846 F: 860-526-9585 denlarhoods.com MAINTENANCE 860-526-9846 option 2 Maintenance@denlarhoods.com SALES 860-526-9846 option 1 sales@denlarhoods.com WARRANTY INFORMATION Specific warranty statement can be found at denlarhoods.com within the product pages or by contacting us via e-mail at info@denlarhoods.com...

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