TCL L40E5800US Service Manual
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TCL L40E5800US Service Manual

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SERVICE MANUAL
1. Caution.....................................................................
2. specification..................................................................
3. Alignment Procedure.........................................................
4．Block diagram.....................................................................
5．Scheme Diagram ..................................................................
6. Troubleshooting........................................................................
This m anual i s t he l atest at t he t ime of pr inting, and doe s not
include the modification which may be made after the printing, by
the constant improvement of product
TCL
L40E5800US/RT95L-AP

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  • Page 1 SERVICE MANUAL L40E5800US/RT95L-AP 1. Caution…………………………………………………………… 2. specification………………………………………………………… 3. Alignment Procedure………………………………………………… 4．Block diagram…………………………………………………………… 5．Scheme Diagram ………………………………………………………… 6. Troubleshooting……………………………………………………………… This m anual i s t he l atest at t he t ime of pr inting, and doe s not include the modification which may be made after the printing, by...
  • Page 2 SCHNEIDER ELECTRONICS GMBH-GERMANY 1. CAUTION CA UTION: Use of controls, adjustments or procedures other than those specified herein may result in hazardous radiation exposure. CA UT ION : T O RE DUCE TH E RIS K OF CA U T ION ELECTR ICA L SHOCK, DO NOT RE MOVE COVER (OR BACK).
  • Page 3 SCHNEIDER ELECTRONICS GMBH-GERMANY IMPORTANT SAFETY INSTRUCTIONS CAUTION: Read all of these instructions. Sa ve these instructions for later use . Follo w all W arnings and Instructions marked on the audio equipment. 1. Read Instructions-All the safety and operating instructionsshouldbe read before the productis operated. 2.
  • Page 4 SCHNEIDER ELECTRONICS GMBH-GERMANY PROTECTION AND LOCATION OF YOUR SET Do not use this television set near water ... for example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet basement, or near a swimming pool, etc. Never expose the set to rain or water. If the set has been exposed to rain or water, unplug the set from the wall outlet and refer servicing to qualified service personnel.
  • Page 5 SCHNEIDER ELECTRONICS GMBH-GERMANY OPERATION OF YOUR SET 18. This television set should be operated only from the type of power source indicated on the marking label.If you are not sure of the type of power supply at your home, consult your television dealer or local power company. For television sets designed to operate from battery power, refer to the operating instructions.
  • Page 6 PRODUCT SPECIFICATION RELEASE Model: L40E5800US/RT95L-AP(ISC)/LVU400NDEL SD9W00 V5 Version：V2.0 Issued On: 2015-03-12 Basic Information USB Device Media Format LCD Smart TV Product Type Music MP3/WMA RT95L-AP Chassis Picture JPEG/BMP/PNG/GIF Dual Core A9 1.2GHz MPEG-(1/2/4)/H.264/H.263 Video Quad Core IMG544 VC1/VP6/VP8/WMV/DIVX Android 4.2...
  • Page 7 Sound Speakers Integrated speakers (Bottom side) Audio Power Output（THD=7%） 2×8W Smart Volume On / Off Smart Audio Normal、Music、Movie、News Sound Control Volume、Balance、Track（DTV） Desk Top / Wall Mount TV placement Wide Stereo Special Function DVSS (Dolby Virtual Surround) Dolby MS10(Including DD+) Connect smart phone to TV and control the Headphone nScreen TV with Phone;...
  • Page 8 Remote Performance and ID Picture Remote Performance and ID Picture RF 2.4G and Air mouse IR Remote Voice Control Remote RC311 Drafted by: Approved by:...

  • Page 9: Table Of Contents

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) Content 1. General Description..........................3 2. Factory Menu............................5 2.1 Accessing Way............................ 5 2.2 Factory Menu............................6 2.3 White Balance Menu...........................7 3. Design Menu............................7 3.1 Accessing Way............................ 8 3.2 Design Menu............................8 3.3 Other Menu............................9 3.4 Service Menu............................

  • Page 10: General Description

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) 1. General Description The information contained in this document is proprietary to TCL SZ FPD lab and shall not be disclosed by the recipient to third persons without the written permission of the team leader or GM of R&D.
  • Page 11 Factory Test & Alignment Specification For RT95-AP Series (V1.0) Mini interface Audio Out 2 (USB 2.0) + 1 (USB 3.0) (Video, audio and picture) (Secure Digital Memory Card) Inputs Shares with one HDMI1 & Outputs PCMCIA SPDIF output 1*RCA HEADPHONE NETWORK RJ45 socket Internet...

  • Page 12: Factory Menu

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) 2. Factory Menu Factory Menu is mainly used for factory production and satisfies various demands of customers. It covers all indispensable functions during manufacture such as White Balance, Warm up, Shop, NVM Reset, USB Clone etc 2.1 Accessing Way a.

  • Page 13: Factory Menu

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) 2.2 Factory Menu Factory Menu Default Description Name Factory Menu shortcut button switch Factory hotkey The item must be disabled (OFF) after production Aging mode, mainly used for factory aging. Warm up Press “Menu”...

  • Page 14: White Balance Menu

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) 2.3 White Balance Menu Press the button on remote control to select certain item and OK to adjust White Balance. White Balance Name Default Description Source Press RCU left/right key to change the TV source. Color normal Select color temperature you intend to adjust Three groups of...

  • Page 15: Accessing Way

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) 3.1 Accessing Way a. When the Design mode hotkey item is disabled(OFF), press Menu button of remote control, then select TV Settings/ Picture/ Professional Setting, make sure the cursor stop on Contrast item submenu, press 1, 9, 5, 0 consecutively.

  • Page 16: Other Menu

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) 3.3 Other Menu The Other Menu contains some TV basic information, with which we can check the TV setting before production. Other Menu Description Name Default Switch the TV source into test pattern, and restarting TV is the only way to excit. TestPattern >...

  • Page 17: Param Setting Menu

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) 3.5 Param Setting Menu Param Setting menu contains sound parameter, picture parameter, SSC, DBC, CI Card, Overscan, WIFI But it is exclusively used by R&D engineer, anyone else shouldn’t CHECK and USB FILE. change the settings in the menu.

  • Page 18: Test & Alignment

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) 4. Test & Alignment According to the requirement of order, we suggest take the below steps to finish the appropriate settings. Note: All tests and measurements mentioned hereafter have to be carried out at a normal mains voltage ...

  • Page 19: Function Test

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) Change Project ID in Design Menu  In case of “Design mode hotkey” is enabled, press “Back” button to enter Design Menu. To modify Project ID, you need to go through “Service menu  Project ID”, then press Left or Right key to select suitable ID (Project name is dynamically refreshed).

  • Page 20: Lan/Wlan Test

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) SPDIF DOSS Audio output PCMCIA TV source Suitbale PCMCIA Card 4.4 LAN/WLAN Test MAC Address Upgrade Upgrading MAC address needs to use the tool in factory and through serial command. The specific method is according to the operation of the factory guidance.

  • Page 21: Appendix

    Appendix Appendix 1: Warm-up Test Following TCL standard and practices, it’s required minimum 15min of Warm-Up that can be considered as Burn-In. Additional aging for White Balance alignment is no more necessary due to consistent picture performance with cloning usage. This function is accessible by selecting “Factory menu  Warm up”, pressing RCU “Right”...

  • Page 22: Appendix 3: Network Connection

    Factory Test & Alignment Specification For RT95-AP Series (V1.0) then click the Start item and then power on the TV. You’ll see the burning of Mboot. How to upgrade FLASH SW There are two methods to upgrade SW, one way like below： ...

  • Page 23: Appendix 4: White Balance (Wb) Adjustment

    HuiZhou factory of TCL. Calibration of Color Temperature According to TCL standards, the color temperature and white reference coordinates of LCD like the following table: (This standard is based on CA-310 color temperature meter as a reference)
  • Page 24 PMK50XP 2800mA 2800mA PANEL 12VDC 12V_M SWITCH Q1001 >6445mA G525 750mA 750mA HDMI3 SWITCH U401 2805mA 5721mA 210mA MP2905A AS1117-3.3 Max 307mA TUN3 TDA18275 12V IN 5V_OUT TU_3V3 UD80 DC/DC 60mA AS1117-3.3 65mA T2_3V3 DEMO POWER_ON T2 ATBM8711 500mA RT8096 1600mA 120mA T2_1V1...
  • Page 25 01-RT95L1-MAA2HG signal system block diagram OC CHOOSED BY RESISTORS SELECTION!!! THIS MODEL IS FOR INNOLUX/V50DK2-QS1!!! P02A P01A U603 U601 U602 U604 SPEAKER SPEAKER 4K2K OC 8LANE (NO SCOT) L/R_O NTC5CB128M16FP-DI NT5CB128M16FP-DI NT5CB128M16FP-DI NT5CB128M16FP-DI 1.5V TCON_WP 1.5V CM&AUO&SDI&LGD*&INNOX 1.5V 1.5V 1.5V 1.5V L/R_I 3D_EN...
  • Page 26 12V to 5V STD3.82 MAIN POWER CON:14PIN/12V 12V_M DC-DC CD80 CD81 CD82 Vref=0.59V 0.1U RD85 RD80 CD89 UD80 RD8A RD84 150P CD88 CD86 0.01U 12V_2 ILIM QD80 L102 220R AMP_VCC 12V-1 P101 RD81 CD83 RD83 CD84 3D_CTRL LD80 L101 220R 6800P 0.01U CD85...
  • Page 27 TDA18275(CAN)+ATBM7811_T2 Standard Circuit V3.5 The impedance Zi between FAT+ & FAT- should be >=1K, The total capacitance should be <=40PF AS1117-3.3 TU_3V3 CT41 CT42 CT43 Close to SOC U500 0.1U GND GND GND GND RT19 100R TUNER_FAT+ CT36 0.1U TU_IF+_IN RT18 100R TUNER_FAT- CT35...
  • Page 28 AV1-IN USB3.0-IN U301 C301 0.022U R301 AV1_V P301 USB_5V AV1_V_IN YELLOW P306 C341 0.1U U3_TXP U3_RXP_ U3_RXP_ C340 0.1U AV1_L U3_TXN R303 C302 0.022U USB3_D- AV1_V_IN- U3_RXN_ U3_RXN_ USB3_D-_IN WHITE USB3_D+ USB3_D+_IN U3_RXP_ U3_RXP U3_RXN_ U3_RXN R304 6K8 C303 1U D308 AV1_R AV1_L_IN...
  • Page 29 VBUS CBUS & HPD pin share FOR VBUS PROTETION HDMI:HPD AZ5013-01F MHL:CBUS U401 AZ5013-01F HDMI 1 HDMI 3 HDMI0_DET VBUS D416 D411 HDMI 2 HDMI1_DET H0_HPD H2_HPD_CBUS C421 R483 R494 HDMI2_DET R480 4K7 MHL_IN R493 VBUS H1_HPD H0_5V EN/EN# 0.1U R479 R478 H1_5V...
  • Page 30 1V15 C514 10U L505 120R U500 L507 120R U500 1V15 CORE_1V0_1 LDO_A1V0 U500 C515 0.1U CORE_1V0_2 CORE_1V0 GETH_A1V0_2 C505 C506 C507 C508 C538 CORE_1V0_4 GETH_A1V0 100U DGND288 DGND191 CORE_1V0_5 GETH_A1V0_3 L508 120R AL21 AL30 0.1U 0.1U 0.1U (10) TX0P_1 LVDS_A_FP LVDS_C_FP 1V15 DGND287...
  • Page 31 RP641 RP663 RP652 RP674 DC1_DQ5 DC1_UD1_DQ5 DC1_DQ1 DC1_UD1_DQ1 DC2_DQ5 DC2_UD1_DQ5 DC2_DQ1 DC2_UD1_DQ1 DC1_DQ7 DC1_UD1_DQ7 DC1_DQ3 DC1_UD1_DQ3 DC2_DQ7 DC2_UD1_DQ7 DC2_DQ3 DC2_UD1_DQ3 U601 U602 U603 U604 DDR_1V5 DDR_1V5 DDR_1V5 DDR_1V5 NT5CB128M16FP-DI(NANYA) NT5CB128M16FP-DI(NANYA) RP642 RP653 RP664 RP675 NT5CB128M16FP-DI(NANYA) NT5CB128M16FP-DI(NANYA) H5TQ2G63FFR-PBC(HYNIX) H5TQ2G63FFR-PBC(HYNIX) H5TQ2G63FFR-PBC(HYNIX) H5TQ2G63FFR-PBC(HYNIX) DC1_DM0 DC1_DQ10 DC2_DM0...
  • Page 32 C13A L01A 2200P C14A OUT_A 22UH C15A C09A 0.047U R12A 0.033U C34A R17A 470R 0.01U C10A 4700P C28A 0.1U R16A C11A R13A 0.047U C16A 470R C12A 4700P 3V3A 0.47U C32A 0.47U R+ R- C35A R18A C26A 0.01U R08A 330P C29A P01A C22A 0.1U...
  • Page 33 EEP_POWER eMMC Module U802(CPP) R831 R835 R836 C808 13-FHG6A2-8GB 0.1U EMC_CLK EMC_D4 EMC_CMD EMC_D5 EMC_D0 EMC_D6 U804 EMC_D1 EMC_D7 EMC_D2 EMC_D3 EMC_RESET RESET R832 E_WP 100R VDD_IF4 VDD3 R833 iNAND I2C1_SCL EMMC_3V3 EMMC_3V3 VDD_IF3 VDD2 100R VDD_IF2 VDD1 I2C1_SDA VDD_IF 100R VDD_IF1 R834...
  • Page 34 U500 P901 SPDIF_OUT SPDIF_O_IN0/GP138 AG24 T2_VALID PC_CE1# PC_CE1N/TCON6/GP68 TP2_VAL/SPDIF_O_IN1/GP139 Power On Latch T2_CLK AH22 PC-CD# PC_CD0N/TCON17/GP61 TP2_CLKEN/GP140 T2_SYNC AH23 PC_IORD# PC_IORDN/TCON23/GP64 TP2_SYNC/GP141 AH21 T2_D0 PC_CD1#_CON PC_DATA3_CON PC_IOWR# PC_IOWRN/TCON11/GP58 VS_O/TP2_D0/GP142 AH25 T2_RST TPI_DATA3_CON PC_DATA4_CON PC_OE# PC_OEN/TCON10/GP70 RFAGC/GP143 AC30 TPI_DATA4_CON PC_DATA5_CON PC_WE# PC_WEN/TCON22/SC_CD_2/GP76 IFAGC/GP144 TU_IFAGC_OUT...
  • Page 35 C1020 0.1U RESISTER SETTING FOR INNOLUX/V500DK2-QS1 DD-MM SBU : TCLNO: DD-MM ..... TCL Thomson Electronics Ltd. DD-MM B Building, TCL Tower, Nanhai Road Nanshan District, Shenzhen, Guangdong DESIGNATION DD-MM Tel +86-755-3331xxxx Fax +86-755-3331xxxx DRAWN Index-Lab DATE NAME DESCRIPTION Last modif...
  • Page 36 PAGE 8:EMMC&EEPROM follow 01-RT9200-MAB2HG PAGE 9:RT2995 GPIO (9-1)DELETE SD&SD_3V3 (10-1)add E5800 oc compatible disign PAGE 10 vb1 out: WW R&D CENTER TCL MULTIMEDIA TECHNOLOGY HOLDING LTD. 5TH FLOOR.TCL BUILDING.SOUTH NANHAI ROAD NANSHAN DISTRICT.SHENZHEN.GUANGDONG 518067 CHINA TEL:+86 755 33312403 NOTE: ...
  • Page 37 Trouble shooting 1、 Can not switch on： no switch on Check 3.3V/12V/24V of power supply Check PW Only 3.3V Check signal P—ON， Check DC-DC DIMBL—ON of main IC link part,check to PW Check the peripheral circuit of mail IC,check solder of Check reset Check IIC bus main IC,check data fo NVM...
  • Page 38 2、abnormal picture ： Abnormal picture Individual signal source All signal source bad Check the path with this Check panel ID？ signal source Check LVDS signal to main Check the peripheral circuit IC？check LVDS cable? of mail IC,updating SW,reset NVM,replace main IC Check crystal frequence？...
  • Page 39 3、 Abnormal sound： Abnormal sound Individual sound Check all sound signal source source Check the sound signal Check sound IC link to main IC Check the power of Check the peripheral Check wave filter and sound IC circuit of main IC,SW speaker？...
  • Page 41 12V to 5V STD3.82 MAIN POWER CON:14PIN/12V 12V_M DC-DC CD80 CD81 CD82 Vref=0.59V 0.1U RD85 RD80 CD89 UD80 RD8A RD84 150P CD88 CD86 0.01U 12V_2 ILIM QD80 L102 220R AMP_VCC 12V-1 P101 RD81 CD83 RD83 CD84 3D_CTRL LD80 L101 220R 6800P 0.01U CD85...
  • Page 42 TDA18275(CAN)+ATBM7811_T2 Standard Circuit V3.5 The impedance Zi between FAT+ & FAT- should be >=1K, The total capacitance should be <=40PF AS1117-3.3 TU_3V3 CT41 CT42 CT43 Close to SOC U500 0.1U GND GND GND GND RT19 100R TUNER_FAT+ CT36 0.1U TU_IF+_IN RT18 100R TUNER_FAT- CT35...
  • Page 43 AV1-IN USB3.0-IN U301 C301 0.022U R301 AV1_V P301 USB_5V AV1_V_IN YELLOW P306 C341 0.1U U3_TXP U3_RXP_ U3_RXP_ C340 0.1U AV1_L U3_TXN R303 C302 0.022U USB3_D- AV1_V_IN- U3_RXN_ U3_RXN_ USB3_D-_IN WHITE USB3_D+ USB3_D+_IN U3_RXP_ U3_RXP U3_RXN_ U3_RXN R304 6K8 C303 1U D308 AV1_R AV1_L_IN...
  • Page 44 VBUS CBUS & HPD pin share FOR VBUS PROTETION HDMI:HPD AZ5013-01F MHL:CBUS U401 AZ5013-01F HDMI 1 HDMI 3 HDMI0_DET VBUS D416 D411 HDMI 2 HDMI1_DET H0_HPD H2_HPD_CBUS C421 R483 R494 HDMI2_DET R480 4K7 MHL_IN R493 VBUS H1_HPD H0_5V EN/EN# 0.1U R479 R478 H1_5V...
  • Page 45 1V15 C514 10U L505 120R U500 L507 120R U500 1V15 CORE_1V0_1 LDO_A1V0 U500 C515 0.1U CORE_1V0_2 CORE_1V0 GETH_A1V0_2 C505 C506 C507 C508 C538 CORE_1V0_4 GETH_A1V0 100U DGND288 DGND191 CORE_1V0_5 GETH_A1V0_3 L508 120R AL21 AL30 0.1U 0.1U 0.1U (10) TX0P_1 LVDS_A_FP LVDS_C_FP 1V15 DGND287...
  • Page 46 RP641 RP663 RP652 RP674 DC1_DQ5 DC1_UD1_DQ5 DC1_DQ1 DC1_UD1_DQ1 DC2_DQ5 DC2_UD1_DQ5 DC2_DQ1 DC2_UD1_DQ1 DC1_DQ7 DC1_UD1_DQ7 DC1_DQ3 DC1_UD1_DQ3 DC2_DQ7 DC2_UD1_DQ7 DC2_DQ3 DC2_UD1_DQ3 U601 U602 U603 U604 DDR_1V5 DDR_1V5 DDR_1V5 DDR_1V5 NT5CB128M16FP-DI(NANYA) NT5CB128M16FP-DI(NANYA) RP642 RP653 RP664 RP675 NT5CB128M16FP-DI(NANYA) NT5CB128M16FP-DI(NANYA) H5TQ2G63FFR-PBC(HYNIX) H5TQ2G63FFR-PBC(HYNIX) H5TQ2G63FFR-PBC(HYNIX) H5TQ2G63FFR-PBC(HYNIX) DC1_DM0 DC1_DQ10 DC2_DM0...
  • Page 47 C13A L01A 2200P C14A OUT_A 22UH C15A C09A 0.047U R12A 0.033U C34A R17A 470R 0.01U C10A 4700P C28A 0.1U R16A C11A R13A 0.047U C16A 470R C12A 4700P 3V3A 0.47U C32A 0.47U R+ R- C35A R18A C26A 0.01U R08A 330P C29A P01A C22A 0.1U...
  • Page 48 EEP_POWER eMMC Module U802(CPP) R831 R835 R836 C808 13-FHG6A2-8GB 0.1U EMC_CLK EMC_D4 EMC_CMD EMC_D5 EMC_D0 EMC_D6 U804 EMC_D1 EMC_D7 EMC_D2 EMC_D3 EMC_RESET RESET R832 E_WP 100R VDD_IF4 VDD3 R833 iNAND I2C1_SCL EMMC_3V3 EMMC_3V3 VDD_IF3 VDD2 100R VDD_IF2 VDD1 I2C1_SDA VDD_IF 100R VDD_IF1 R834...
  • Page 49 U500 P901 SPDIF_OUT SPDIF_O_IN0/GP138 AG24 T2_VALID PC_CE1# PC_CE1N/TCON6/GP68 TP2_VAL/SPDIF_O_IN1/GP139 Power On Latch T2_CLK AH22 PC-CD# PC_CD0N/TCON17/GP61 TP2_CLKEN/GP140 T2_SYNC AH23 PC_IORD# PC_IORDN/TCON23/GP64 TP2_SYNC/GP141 AH21 T2_D0 PC_CD1#_CON PC_DATA3_CON PC_IOWR# PC_IOWRN/TCON11/GP58 VS_O/TP2_D0/GP142 AH25 T2_RST TPI_DATA3_CON PC_DATA4_CON PC_OE# PC_OEN/TCON10/GP70 RFAGC/GP143 AC30 TPI_DATA4_CON PC_DATA5_CON PC_WE# PC_WEN/TCON22/SC_CD_2/GP76 IFAGC/GP144 TU_IFAGC_OUT...
  • Page 50 C1020 0.1U RESISTER SETTING FOR INNOLUX/V500DK2-QS1 DD-MM SBU : TCLNO: DD-MM ..... TCL Thomson Electronics Ltd. DD-MM B Building, TCL Tower, Nanhai Road Nanshan District, Shenzhen, Guangdong DESIGNATION DD-MM Tel +86-755-3331xxxx Fax +86-755-3331xxxx DRAWN Index-Lab DATE NAME DESCRIPTION Last modif...
  • Page 51 PAGE 8:EMMC&EEPROM follow 01-RT9200-MAB2HG PAGE 9:RT2995 GPIO (9-1)DELETE SD&SD_3V3 (10-1)add E5800 oc compatible disign PAGE 10 vb1 out: WW R&D CENTER TCL MULTIMEDIA TECHNOLOGY HOLDING LTD. 5TH FLOOR.TCL BUILDING.SOUTH NANHAI ROAD NANSHAN DISTRICT.SHENZHEN.GUANGDONG 518067 CHINA TEL:+86 755 33312403 NOTE: ...
  • Page 55 $1I5472...

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