Related Manuals for Kelvion TEC1
Summary of Contents for Kelvion TEC1
- Page 1 Kelvion Commercial Coolers INSTALLATION & MAINTENANCE CONTENT Health, Safety & Warranty Procedure Parts & Spares Dimensions Weight Installation Fanset Wiring & Control options...
- Page 2 HEALTH AND SAFETY INSTRUCTION AND SIGNS This concerns the following hazards, which may be encountered when installing and maintaining this equipment: CAUTION All work on the units must be carried out by a qualified engineer in accordance to all applicable codes, ordinances, laws and local by-laws.
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Page 3: Warranty Procedure
Is the unit leaking ? (+ location of leak) ITEMS MANUFACTURED BY KELVION: No work should be undertaken to resolve the problem either by the customer or a 3rd party until written approved by Kelvion - failure to do so will invalidate the warranty. - Page 4 TEC SPARES PARTS & DIMENSIONS TEC1 - TEC5, TEC7 A - Casework // // (378mm) Casework D/CONN // // TEC1 - TEC5, TEC7 // // (378mm) Casework // // D/CONN...
- Page 5 USED ON NUMBER NUMBER Fanset 230mm EC Single Phase SPR-TECFAN-Z 100513585 Fan Plate / Drain Pan TEC-112-202-1 100513726 TEC1,2 Fan Plate / Drain Pan TEC-113-202-1 100513731 TEC3 Fan Plate / Drain Pan TEC-113-203-1 100513733 TEC3-5 Fan Plate / Drain Pan...
- Page 6 KEC SPARES PARTS & DIMENSIONS REAR HANGING BRACKETS TO BE INITIALLY FITTED WITH TOP MONOBOLT ONLY. 2ND FIXING TO BE FITTED WITH REAR CLOSING PLATE AND WILL FIX BOTH HANGING BRACKET AND CLOSING PLATE MONOBOLT FAN PLATE TO TOP PLATE (3 OFF MONOBOLTS) RIVET FAN ORIFICE TO FANPLATE...
- Page 7 PART SPARES USED ON NUMBER NUMBER FAN SET 300mm 238-9030-0121 100464933 KEC10/15/20/35 KEC25/30/40/ FAN SET 3230V/115V-1ph 238-9030-0321 100464934 45/55/70 FAN SET 300mm 231-9030-0121 100464214 KEC10/15/20/35 FAN SET 300mm 231-9030-0321 100464215 KEC25/30/40/45/55/70 DRAIN CONN 1inBSP 261-763-001 All Models SEALING WASHER FOR 1"BSP D/CONN 248-811-002 100465076 All Models...
- Page 8 KME SPARES PARTS & DIMENSIONS KME 50 - 175 MOUNTING A - MIN BRACKET DETAIL B - O/A 532.5 O/A C - MOUNTING CTRS 446.5 MOUNTING CTRS 17.5 SLOT 13W X 25L D/CONN // // 409.5 D - D/PAN...
- Page 9 PART SPARES USED ON DEFROST ELEMENTS (Draintray) NUMBER NUMBER FANSET 400mm 480V- 265W 230V Straight 215-210-220 100461630 KME50 231-9040-0443 100464229 400W 230V Straight 215-210-330 100461631 KME60 FAN SET 400mm 231-9040-0421 100464227 230V- 1PH 530W 230V Straight 215-210-440 100461633 KME80, 95 Drain Connection (1"...
- Page 10 LABELLING ON UNITS LABELLING ON ALL TEC, KEC & KME, UDSR MODELS K K elvion elvion 3. Pass label 1. Kelvion logo 2. Danger and Caution labels KEC30-4L 44L L1Ph S3G 4. Name Plate 5. Plate label Fork lift points 1.
- Page 11 Keep dry This way up Fragile Recycle Stacking...
- Page 12 UNPACKING KEC / KME UNPACKING ON ALL KEC AND KME MODELS Remove the box/crate packaging. On KEC units remove the drain tray by removing the four fixings and then fit the hexagonal drain connection and gasket into the hexagonal well inside the drain tray.
- Page 13 LOCATION GUIDANCE AND INSTALLATION The location of the unit should be carefully selected to ensure that: Air distribution from the cooler is not adversely affected by obstructions and is appropriate for the size and shape of the room, optimum air distribution should be targeted.
- Page 14 MOUNTING THE UNIT 1” O.D Washer 1-5/8” O.D Washer 1” O.D Washer Evaporator Mounting Bracket Seal Required Free air discharge Trap Door and air curtain 1/4“ft drop per ft Products Drain...
- Page 15 2 X L (min) Free Aisle NOTE • Do not mount evaporators above or adjacent to door. • Do not restrict the air inlet (‘A’) to the evaporator . • Air stream should be unobstructed by beams, lights or other store products (generally down aisles towards the door). •...
- Page 16 Inhalation IN THE EVENT OF INJURY, SEEK MEDICAL ATTENTION IMMEDIATELY. It is the responsibility of the installer to ensure piping to and from the condenser is suitable for the application, although guidance from your Kelvion representative can be provided. Unless otherwise specified, twin section units should be connected in parallel to each other, not in series; failure to do so will result in excessive fluid pressure drop and a corresponding loss in performance.
- Page 17 STORAGE • To avoid contamination and corrosion, the units must be stored in dry and clean area. • Storing for long periods is not recommended, but where this cannot be avoided the fan motors must run for a minimum of 2 hours per month. Failure to do so will invalidate manufacturer’s warranty.
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Page 18: Electrical Installation
ELECTRICAL INSTALLATION ELECTRICAL VOLTAGE: Ensure that The power supply is isolated before any installation or maintenance work is carried out. The voltage, working fluid and the maximum working pressure stated on the product nameplate is suitable for the working environment. All work must be carried out by a qualified electrical engineer in accordance with all local and national electrical codes. -
Page 19: Wiring Diagrams
WIRING DIAGRAMS WIRING DIAGRAMS FOR KEC, KECX, KECP KEC 10, 15 & 20 (FAN & DEFROST) NOTE: Supply 230V- 1PH 50/60Hz, 115V- 1PH 50/60Hz Applies To UKEC Range Only: • KEC 10 - Standard • KEC 15 - Standard • KEC 20 - Standard High Speed: Connect Supply To Terminal Block Terminals 1 and N. - Page 20 KEC 35 & 55 (FAN & DEFROST) NOTE: Fans Supply 230V- 1PH 50/60Hz, 115V- 1PH 50/60Hz Applies to UKEC range only • KEC 35 - Standard • KEC 45 - Special High Speed: Connect Supply To Terminal Block Terminals 1 and N. Low Speed: Link Terminal Block Terminals 1 &...
- Page 21 WIRING DIAGRAMS FOR UKME 271-111-171 KME 50-95 (DEFROST HEATERS) NOTE: Defrost Heater Supply 230V-1Ph 50/60/Hz, 480V- 3PH 50/60Hz Applies To UKME Range Only. • KME 50-95 For Fan Arrangement - Ref. Drg. 271-111-125. Terminal Box(S): 290-660-W; 290- 661-W. KME 50-175 (1 PHASE FAN SUPPLY) NOTE: Fan Supply 230V- 1PH 50/60Hz, 115V- 1PH 50/60Hz Applies To UKME Range Only.
- Page 22 271-111-172 KME 115-175 (DEFROST HEATERS) NOTE: Defrost Heater Supply 480V- 3PH 50/60Hz Applies To KME 115-175 For clarity multiple defrost elements are not shown. For fan arrangement - REF. DRG. 271-111-125. Terminal box(s): 290-668-W; 290-661-W. Warning: only suitable for 3-phase and neutral connection. 271-111-125 KME 50-175 (3 PHASE FAN SUPPLY) NOTE:...
- Page 23 DEFROST Air cooling evaporators whose surface temperature is lower than the dew point of the air they are cooling will accumulate moisture from the air. When the surface temperature is below freezing, this moisture will be deposited in the form of frost and eventually, if left, will restrict heat transfer and air flow. Various methods are used for the removal of frost.
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Page 24: Initial Starting
NUMBER OF DEFROSTS Initial number of defrost per day depends on a number of factors including ambient humidity, store loading profile, temperature of goods, door opening to load- ing bay ambient etc. Start with 3 defrost per day – low usage store in low humidity. Start with 4 defrost per day –... -
Page 25: Maintenance
If any advice or guidance is required with regards to failure or repairs of Kelvion supplied product please contact your local representative. -
Page 26: Coil Cleaning
HEALTH & SAFETY Kelvion expect that all personnel involved with working on our equipment will be part of a supervised and experienced team. It is expected that all work will be carried out in accordance with the relevant health and safety directives, the health and safety and any local requirements dictated by the place of installation. It is expected that this document is used in conjunction with the method statement and risk assessment for any work to be carried out. - Page 27 STANDARDS • 97/23/EC Pressure Equipment Directive • 2006/42/EC Machines Directive • En 378; Parts 1 to 4; “Refrigeration systems and heat pumps, technical safety and environmental requirements” • 2006/95/EC Low Voltage Directive • EN60204-1: 1999 Safety of machinery-Electrical equipment of machines •...
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Page 28: Troubleshoot
TROUBLESHOOT DEFROST – STEAMING Symptom : Warm vapour from the defrost freezing on the ceiling forming ice and snow. Cause: Defrost duration too long. Action: Reduce number of defrosts per day. Adjust defrost termination stat temperature or location. Check for time termination. DEFROST –... - Page 29 FAN MOTOR - FAULT Symptom: Fan motor(s) not operating. Cause: Open switch, circuit breaker or fuse. Motor failure. Control thermostat or defrost mode. Ice accumulation between blade and fan orifice. Action: Check for electrical fault – replace motor, fuse or reset circuit breaker. Monitor for thermostat or defrost operation.
- Page 30 www.kelvion.com...