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Instruction Manual
P/N: 46-70080 / 46-70082
Dana 60 – 10 Bolt Front Differential Cover
Make: Ford Model: F250/F350 Year: 99-16 Engine: V8 – 7.3L/6.0L/6.4L/6.7L (td)
Make: Ford Model: F250/F350 Year: 11-16 Engine: V8 – 6.2L
Make: Ford Model: Excursion Year: 00-05 Engine: V8 – 7.3L/6.0L (td)
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Summary of Contents for aFe Power 46-70080
- Page 1 Instruction Manual P/N: 46-70080 / 46-70082 Dana 60 – 10 Bolt Front Differential Cover Make: Ford Model: F250/F350 Year: 99-16 Engine: V8 – 7.3L/6.0L/6.4L/6.7L (td) Make: Ford Model: F250/F350 Year: 11-16 Engine: V8 – 6.2L Make: Ford Model: Excursion Year: 00-05 Engine: V8 – 7.3L/6.0L (td)
- Page 2 Washer, Flat 03-50230 Washer, Crush M12 03-50384 Plug, 1/8” NPT 03-50029 Plug, 3/4” NPT 03-50391 (Included in 46-70080) Plug, Magnetic 3/4” NPT, 6” Deep Reach 03-50223 (Included in 46-70082) Plug, 1” NPT Sight Glass 03-50224 (Included in 46-70082) Plug, Magnetic M12x1.25...
- Page 4 1. Park your vehicle on a flat, dry surface. You will need to block the tires to prevent the vehicle from rolling. 2. Place a drain pan under the differential cover. 3. Remove the bottom nine (9) bolts from the differential cover, leaving only the top bolt. 4.
- Page 5 5. Allow all of the gear oil to drain from the differential. 6. If your vehicle has a breather port attached directly to the differential cover, remove it now. 7. Remove the one (1) remaining bolt from the top of the differential cover. 8.
- Page 6 10. Use a clean, lint free shop towel to wipe down the remaining gear oil from the housing. 11. Clean off the sealing surface with a gasket scraper. Be careful not to gouge the surface while cleaning. 12. Check the surface of the housing for any irregularities. If there are any, carefully remove high spots using a smooth flat file.
- Page 7 13. Hold the supplied aFe differential cover up to the gasket surface to make sure you will be able to maneuver it into place easily. Note: If applicable, you can re-use the OEM gasket in place of silicone. 14. Spread the supplied RTV silicone across the gasket surface. Be generous when spreading the silicone across the surface, ensuring to follow along the inside of all the bolt holes.
- Page 8 15. Hold the aFe differential cover into position, aligning the screw holes. Install four (4) of the supplied 3/8”-16x1” socket head screws and flat washers into separate sides of the cover to hold it in place. Note: Be careful not to move the cover around once it touches the gasket surface. 16.
- Page 9 18. Install the supplied M12x1.25 drain plug and crush washer into the bottom of the cover. When installing kit number 46-70082 only: 19. Apply Teflon pipe sealant to the threads and install the supplied 1” NPT Sight Glass plug into the side of the cover.
- Page 10 20. Using the top fill port, fill the aFe differential cover using new gear oil. Fill until gear oil runs out of the 1/8” NPT port on the side of the cover (about 4 quarts). Note: If your vehicle is lifted and your axle has been rotated, you will have to verify you have the correct oil level for your vehicle.
- Page 11 21. Apply Teflon pipe sealant to the threads of the two (2) supplied 1/8” NPT plugs.
- Page 12 22. Install one (1) 1/8” NPT plug into the side of the cover.
- Page 13 When installing kit number 46-70082 only: 23. Apply Teflon pipe sealant to the threads of the supplied 3/4” NPT magnetic 6” deep reach plug.
- Page 14 1/8” NPT plug. 24. Install the remaining 1/8” NPT plug into the top of the cover. If installing kit number 46-70080: 25a.Install the supplied 3/4” NPT plug into the top of the cover. If installing kit number 46-70082:...
- Page 15 26. Your Installation is complete.
- Page 16 252 Granite Street Corona, CA 92879 afepower.com/contact 12-13-2021 DMR...
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