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Summary of Contents for Blastrac EBE 900DC
- Page 1 Original instructions in English language OPERATING INSTRUCTIONS EBE 900DC VERSION 1.4...
- Page 2 Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person...
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Page 3: Table Of Contents
Table of contents Maintenance log 1. Introduction 2. Machine description 3. Safety Work area safety Electrical safety Personal safety Machine safety Dust collector safety Maintenance safety Transport safety Signs on the machine 4. Before operation Checkpoints of power supply Checkpoints of the machine Control box 5. -
Page 4: Introduction
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Blastrac BV offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine. - Page 5 Manometer, shows the pressure of the air Tension system filter bracket tank. The pulse to clean the filters must be given between 6 - 7 bar. Air pistol. Use this pistol regular to Safety valve (10 bar) remove water from the air tank. Vacuum gauge, replace filters when indicating Silencer with air flow pressure regulator.
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Page 6: Safety
Electrical cables must be rolled entirely off of the reels. d) Any damage to the electric cables and/or electrical components is not permitted. e) If the power supply cable or plug is damaged, it must be replaced immediately. Only use original Blastrac parts. -
Page 7: Personal Safety
The temperature of the machine can be above 37° C. The machine, specially the handle grips and control devices must be dry and free of fats/oils. All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine. -
Page 8: Dustcollector Safety
Dustcollector safety a) The Blastrac dust collector can only be used for dry cleaning. b) It should only be used for removing noncombustible/non-explosive dust or substances. c) The machine may not be used for pathogenic or carcinogenic or asbestos substances without additional safety measures. -
Page 9: Transport Safety
This procedure must also be followed when the filters have to be disposed. p) Use only original Blastrac parts. q) The dust collector must be yearly overhauled by a skilled technician. -
Page 10: Signs On The Machine
Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: Wear a dust mask class FFP2 or ! Danger Hazardous voltage in motor higher. even when solid state controller is OFF. Disconnect main power before servicing motor, controller or associated wiring. -
Page 11: Before Operation
4. Before operation Before using the machine it is essential to inspect the machine. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Checkpoints power supply Use only extension cables for extending the main cable that are sized and marked in accordance with ... -
Page 12: Control Box
Control box The control box is equipped with all control elements and instruments for monitoring and controlling the machine. 1. Warning lights 2. Hour counter 3. Rotating valves On/Off 4. Fan-unit On/Off 5. Compressor On/Off 6. Emergency STOP 7. Connection for the dusthose to the blast machine Connection for the power supply cable of the fan unit. -
Page 13: Interrupting Work
Confirm that 3-phase is present. 4 x - Phase Loss / Open Load Check line current present in each phase. Unit 5 x - Phase Imbalance will trip if imbalance is >50% Please contact your Blastrac dealer . 6 x - Shorted SCR... -
Page 14: Replacing A Bigbag
Replacing a bigbag ATTENTION! Wear a dust mask of at least class FFP3! Stop the rotating valves. Remove and close the funnel of the full BigBag. Place a new bigbag, sleeve the funnel on and secure it with the pull strap. Start the rotating valves. -
Page 15: Maintenance
Pay attention to unusual noises or strong vibrations. Check for the cause of every big change. Call a technician if you have doubts about the cause or when a repair without a technician seems not possible without damages. Only use genuine Blastrac spare parts. Our specialists will be happy to assist you with more advice. -
Page 16: When To Change The Filters
Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when: Non original Blastrac parts have been used ... - Page 17 If the silencer blows out dust, stop the machine immediately! This means probably that a filter is damaged or not fitted properly Blastrac Cartridge Filter inside the filter chamber. IFA/BIA certificate M-class Check the filters and replace if necessary.
- Page 18 1: Locking bar Remove the filter house door. 2: Nut + washer Loosen the nut+washer (2). 3: Filter Remove the locking bar (1). The filter bracket will now be tilted downwards so the filters can be taken out easily. ...
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Page 19: Pulse System
This unit is at delivery of the dust collector already programmed with regard to optimal filter cleaning. If however doubts arise about settings, this unit can be checked. We advise to contact Blastrac support in order to prevent operational problems. -
Page 20: Water Separator
Water separator The water separator filters dirt particles, oil and water from the air. It is recommended to replace the filter after every 450 operating hours. NEVER remove the water separator from the pulse system. The water separator keeps the pulse system from clogging up with oil, dirt and water. -
Page 21: Compressor
Use only oil especially intended for compressors, according specification C.T. 68 (ISO 68- viscosity). Blastrac Compressor oil – Part nr. E00498 Prior to draining off the oil, the compressor unit should have operating temperature. Check oil level 2 or 3 minutes after stopping. -
Page 22: Rotating Valves
Rotating valves The rotating valves have gland seals that must be tightened by the adjusting nuts if the gland seals are leaking dust. It is important that the pressing bush is not on an angle. Tighten the nuts 180° and test the rotating valves for leaking dust. - Page 23 Replace rotating valve seals Replace the rotating valve seals when they are damaged or worn out. 1) Remove the two big bag adapters by removing the 8 bolts. 2) Remove the two bolts of the drive motor plate that is fixed to the body of the dust hopper. Now it is possible to rotate the rotating valves by rotating the drive motor with drive motor plate for more than 180°.
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Page 24: The V-Belts
The V-belts The V-belt drives are designed for the installed driving power. To force a higher output through an excessive high tension of the V-belts will result in broken belts, damage to the bearings and causes loss of the total efficiency. -
Page 25: Troubleshooting
Dirty/too little oil in the compressor Bad or no filter cleaning Pressure too low. See above. Pulse timer / PLC defective or Contact Blastrac. wrong settings. No suction power Dirty filter cartridges. Clean or replace the filter cartridges. Foreign air leaks in the dust Check the alignment or container. -
Page 26: Technical Data
Noise level (at 1 mtr. distance) Up to 83 dB(A) The electrical diagrams of the electrical system are placed inside of the control panel. Design and specifications are subject to change without notice by Blastrac BV Extension cables Cross section Cable length ≤... - Page 27 Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions. No part of this publication may be reproduced and / or published in print, photocopy, or other form without prior permission by Blastrac.
- Page 28 BLASTRAC EUROPE WE’RE READY TO ASSIST YOU! BLASTRAC THE NETHERLANDS BLASTRAC POLAND BLASTRAC FRANCE EUROPEAN HEAD OFFICE SALES & SERVICE CENTRE SALES & SERVICE CENTRE Utrechthaven 12 Golina, ul. Dworcowa 47E ZI - 29, Av. des Temps Modernes NL - 3433 PN Nieuwegein...
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