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Zero AEROLYTE PRN 6060-A Manual

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© 2016 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
Fax (800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
AEROLYTE Pressure Cabinets
Models PRN 6060-A and 7070A G2
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material, and the information
relating to these products, are intended for knowledgeable,
experienced users. It is the responsibility of the user to insure that
proper training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to: the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates regarding production rates or finishes are the
responsibility of the user and must be derived solely from the user's
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to
the suitability of or engineering balance of or compliance with
regulations or standard practice of any such combination of products
or components the user may employ.
This equipment is only one component of a cabinet blasting
operation. Other products, such as air compressors, air filters and
receivers, abrasives, equipment for ventilating, dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.
DATE OF ISSUE: 04/15
REVISION:
NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
O. M. 27789
A, 10/16

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  • Page 1 AEROLYTE Pressure Cabinets Models PRN 6060-A and 7070A G2 O. M. 27789 DATE OF ISSUE: 04/15 REVISION: A, 10/16 NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL Clemco proudly provides products for the abrasive blast industry and is confident that industry professionals will use their knowledge and expertise for the safe and efficient use of these products.
  • Page 2 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 1 INTRODUCTION WARNING Scope of Manual Warning indicates a hazardous situation that, if not avoided, could result in death or serious These instructions cover set-up, operation, 1.1.1 injury. maintenance, troubleshooting, optional accessories, and replacement parts for Aerolyte 6060A and 707A G2 pressure dry stripping (non-aggressive media blasting) DANGER...
  • Page 3 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 2 Dust Collector Damper * Controls vary from those RPH Dust Collector shown when doors are installed on both side of cabinet. Unlined Flex Hose Externally Adjustable Vortex Door Interlock Reclaimer Air Intake Stack w/Damper Light-Lined Light Assembly Flex Hose...
  • Page 4 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 3 1910.169 refers to the ASME code when describing the Dust Collector Options necessity of pressure relief valves on compressed air equipment. DO NOT operate blast machines with air RPH Dust Collector: The RPH-2 is the 1.7.1 compressors that are not equipped with properly- standard dust collector unless another collector is...

  • Page 5: Installation

    AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 4 1.10 Electrical Requirements NOTICE All wiring external to the cabinet is provided by the user Do not use a forklift to lift the cabinet from the to comply with local electrical codes. hoppers or lower frame.
  • Page 6 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 5 Support the Blast Machine Connect Blow-Off Hose 2.3.1 Use chain, cable, or other means to temporarily Attach the 1/2" blow-off hose coming from the 2.5.1 support the blast machine and reclaimer during final front right cabinet hopper to the compatible fitting on the assembly.
  • Page 7 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 6 1/8 Urethane Tubing Foot Pedal Door Interlock Valve Unregulated Air Pilot Regulator Regulated Air 1/8 Urethane Tubing Pressure Regulator 3/8 Poly Tubing 4-Way Valve Outlet Valve Relief Valve Hose Adaptor Compressed Air Inlet Exhaust Hose Assembly Air Filter Accessory...
  • Page 8 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 7 2.11.2 Check Motor Rotation WARNING 2.11.2.1 After wiring is completed, observe the warning To avoid the risk of injury from compressed air, that follows and check the motor rotation. To check install an isolation valve and bleed-off valve rotation, turn the On-Off switch ON and quickly turn it where the air supply is tapped into the...

  • Page 9: Field Installed Accessories

    AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 8 2.13.3 Loosen the lock nuts and position the damper. grommet holes. Use a screw gun with a 5/16" socket to When correctly positioned, tighten the lock nuts to attach the door curtains. maintain the setting.
  • Page 10 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 9 Match drill the remaining four bracket holes and 3.4.2.3 Make sure the weight of the track is evenly 3.3.4 install the remaining fasteners. distributed over the hoppers and match drill through the cabinet wall, at the four hole locations in the end support Loosen the fasteners on the slotted bracket and 3.3.5...

  • Page 11: Operation

    AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 10 3.4.4.1 With the door open, place the hinged track on Inserting the pin through the workcar and inside track the inside and outside track supports, as shown in hole prevents the workcar from moving when inside the Figure 12.
  • Page 12 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 11 Close door; the door interlock system will Loading and Unloading Parts 4.3.4 prevent blasting if the door is open. WARNING Insert hands into gloves. 4.3.5 Use solid fixturing to hold heavy parts in place. To blast, hold the nozzle holder or hose just Do not remove lift equipment until the part is 4.3.6...
  • Page 13 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 12 Keep doors closed and exhauster running until 4.4.4 the cabinet is clear of all airborne dust. Blast Pressure Regulator Located on top left Unload parts, shut off the air supply valve, and side of cabinet 4.4.5 switch OFF the lights and exhauster.
  • Page 14 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 13 Reclaimer Static Pressure (dust collector To Remove Less Fines: (Excessive usable 5.4.3 outlet damper) media is carried to the dust collector) Lower the vortex cylinder by moving the lever right toward "FINE", in 1/4" Constant static-pressure balance is necessary 5.3.1 increments at the indicator plate.
  • Page 15 Using a manometer (as noted in Section 5.7 and 5.6.2 listed in Section 9.1) is the most accurate method of Adjust the slide rule to align the zero with the monitoring and adjusting cabinet pressure. Following the 5.7.6 fluid level. Refer to Figure 18.
  • Page 16 8 With the exhauster OFF, slide the rule to align the zero with the fluid level. Place the needle so the point is inside the door opening. Carefully close the door on the needle.

  • Page 17: Preventive Maintenance

    AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 16 While blasting have someone check the blast PREVENTIVE MAINTENANCE 6.2.5 machine for air leaks. If leaks are found around the pop- NOTE: To avoid unscheduled downtime, establish an up valve, inspection door, or pipe fittings at the bottom of inspection schedule.

  • Page 18: Service & Maintenance

    AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 17 SERVICE MAINTENANCE View Window Cover Lens Rapid frosting of the view window can be 7.2.1 WARNING avoided by directing ricocheting media away from the window, and by installing a cover lens on the inside Failure to wear approved respirators and eye surface of the window.
  • Page 19 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 18 View Window Replacement 5/16 x 3/4 Gasket WARNING Do not use plate glass for replacement view windows. Plate glass shatters on impact and Cabinet Front could cause severe injury. Use only genuine replacement parts.
  • Page 20 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 19 Pivot the window frame up or down until tension 7.6.3 is off the frame hinges. Pop-up Valve To remove, slide the frame to the right. The 7.6.4 hinges separate as shown in Figure 21. Pop-up Guide Replace the frame in reverse order.
  • Page 21 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 20 7.10 TLR Piston Outlet Valve, Figure 23 Elbow Adaptor 7.10.1 All service on the outlet valve must be done with 1/4-NPT Plug the air OFF and the air supply locked-out and tagged- Valve Bonnet out.

  • Page 22: Troubleshooting

    AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 21 TROUBLESHOOTING Abnormally high media consumption Fill door on reclaimer open or worn door gasket. 8.2.1 Air entering the reclaimer around the door will cause WARNING media carry-over to the dust collector. DO NOT operate unless all doors are closed.
  • Page 23 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 22 Inadequate air supply. Refer to the table in Media bridging 8.7.4 Figure 2. Frequent bridging or blockage in the media 8.5.1 metering valve can be caused by damp media. Media Inspect pop-up valve and seat for wear and 8.7.5 becomes damp by blasting parts that are slightly oily, from alignment.
  • Page 24 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 23 8.10.2 Empty the blast machine, depressurize the blast 8.12.2 Dust collector damper closed too far restricting air movement through cabinet. Adjust static pressure machine, and inspect the internal parts of the metering per Section 5.3.

  • Page 25: Accessories And Replacement Parts

    AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 24 ACCESSORIES AND REPLACEMENT PARTS Armrest Assembly Optional Accessories Description Stock No. Time-delay door lock assembly ......23164 Safety cable, hose ..........15012 Armrest assembly ..........24900 Manometer kit ............12528 Noise-reduction arm port covers, pair ....24885 Lock pins (pkg of 25) for twist-on hose couplings 11203 Anti-fatigue floor-mat, for front of cabinet .....24744 Rubber curtain set, black...
  • Page 26 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 25 Turntables and Turntables with Tracks Turntable with Workcar and Track 2000 lb. capacity turntable mounted on workcar with WARNING 9 ft. (nominal) track extension 30" diameter for 6060A ........25550 Turntable capacities are based on concentric 48"...
  • Page 27 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 26 1" Piston Outlet Valve, Figure 28 Item Description Stock No. 1" Piston outlet valve, complete ....01967 Adaptor elbow, 1/4" NPT x 3/8" tube Not included with replacement valve ..11685 Plug, 1/4"...
  • Page 28 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 27 Support adaptor, blast hose ..... 16554 Cabinet Replacement Parts, Figure 31 Gasket, blast hose support adaptor ..13426 Item Description Stock No. Muffler, outlet ..........05068 Foot pedal assembly, Gasket, door, adhesive-backed, per foot, less tubing ..........
  • Page 29 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 28 Valve, 1" piston outlet ....... 01967 Plumbing and Air Schematic, Figure 32 Nipple, 1/4" Hex ........02808 Tee, 1/4" brass .......... 02025 Item Description Stock No. Bushing 1/4" x 1/8" NPT ......02010 Valve, 3 way ..........
  • Page 30 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 29 Valve, 1" piston outlet ....... 01967 Blast Machine and Accessories, Figure 33 Regulator, 1" pilot operated w/ gauge ..12052 16.* Gauge, 1/4" cbm ........01908 Item Description Stock No. Filter, 1" manual drain ....... 22424 Check valve, 1"...
  • Page 31 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 30 Set screw, 1/4" NC x 1/2" square head ..03080 FSV Media Metering Valve, Figure 34 Spring, compression ......... 01982 Stud ............02436 Item Description Stock No. Packing gland ........... 02437 Media valve, complete ......
  • Page 32 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 31 Clamp, hose Flex Hose, Pipe, and Adaptors, Figure 35 for 4" hose ..........11577 All hose is sold per foot unless noted, specify feet for 5" hose ..........11578 required. Some trimming may be necessary. for 6"...
  • Page 33 AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 32 Reclaimer, for 16  Dia. Blast Machine Door assembly, w/gasket and latch ..14271 9.10 Gasket, door ..........11745 Figure 36 Spring latch assembly ....... 12263 NOTE: Flex hose, clamps and lower adhesive-backed Gasket, 2"...

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