Zero BNP-160 Manual
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Zero BNP-160 Manual

Tumble basket suction blast cabinet
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BNP-160 TUMBLE BASKET
SUCTION BLAST CABINET
O. M. 25993
DATE OF ISSUE: 03/13
REVISION:
Rev. B, 05/18
NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material, and the information
relating to these products, are intended for knowledgeable,
experienced users. It is the responsibility of the user to insure that
proper training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to: the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates regarding production rates or finishes are the
responsibility of the user and must be derived solely from the user's
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
© 2018 CLEMCO INDUSTRIES CORP.
solely by the user. No representations are intended or made as to
One Cable Car Dr.
the suitability of or engineering balance of or compliance with
Washington, MO 63090
regulations or standard practice of any such combination of products
Phone (636) 239-4300
or components the user may employ.
Fax (800) 726-7559
This equipment is only one component of a cabinet blasting
Email: info@clemcoindustries.com
operation. Other products, such as air compressors, air filters and
www.clemcoindustries.com
receivers, abrasives, equipment for ventilating, dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.

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  • Page 1 BNP-160 TUMBLE BASKET SUCTION BLAST CABINET O. M. 25993 DATE OF ISSUE: 03/13 REVISION: Rev. B, 05/18 NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL Clemco proudly provides products for the abrasive blast industry and is confident that industry professionals will use their knowledge and expertise for the safe and efficient use of these products.

  • Page 2: Table Of Contents

    Danger indicates a hazardous situation that, if not avoided, will result in death or serious 1.1.1 These instructions cover setup, operation, injury. maintenance, troubleshooting, optional accessories, and replacement parts for the BNP-160 Tumble Basket Blast Cabinet. Table of Contents 1.1.2 These instructions contain important information SUBJECT SECTION LOCATION required for safe operation of the cabinet.

  • Page 3: General Description

    Accessories and Replacement Parts ...... 8.0 Optional Accessories ........... 8.1 1.6.1 The BNP-160 cartridge dust collector is not Electrical Components .... Refer to Elect. Schematic suitable for use in applications that generate dust from Cabinet and Exhauster Assembly ....... 8.2 lead coatings, heavy metals, or any other toxic materials.
  • Page 4 BNP-160 TUMBLE BASKET BLAST CABINET Page 3 Timer Control Door Interlock Switch Inlet-Solenoid Valve Blast Gun Assembly Compressed Air Inlet Blast Gun Air Hose (Air hose attachment point) Media Hose Compressed Air Filter Exhaust Muffler Differential Pressure Gauge (For dust collector filter cartridge)

  • Page 5: Tumble Basket Options

    1.9.1 The BNP-160 utilizes most common reusable media 60 mesh to 180 mesh that is specifically manufactured for dry blasting. Media finer than those 1.11...

  • Page 6: Ground Cabinet

    BNP-160 TUMBLE BASKET BLAST CABINET Page 5 inlet solenoid located on the side of the cabinet. The WARNING style of connection shown in Figure 2 is for reference only. The air line may also be hard piped. Do not use electrical adaptors that eliminate the ground prong on 115-volt plugs.

  • Page 7: Blasting Operation

    BNP-160 TUMBLE BASKET BLAST CABINET Page 6 3.4.1 Slowly open the air valve on the air-supply hose to the cabinet. Check for air leaks on the initial start up, and periodically thereafter. Tumble Basket Retainer 3.4.2 Adjust the blast-pressure regulator located on...

  • Page 8: Adjustments

    BNP-160 TUMBLE BASKET BLAST CABINET Page 7 3.5.3 Remove parts and check blast coverage. Pulse Pressure ‒ Figure 6 3.5.4 Reload additional parts, or when finished NOTICE blasting, shut off the air-supply valve and drain the air filter and dust collector pulse reservoir.

  • Page 9: Door Interlock

    BNP-160 TUMBLE BASKET BLAST CABINET Page 8 Door Interlock, Refer to Figure 7 through the cabinet and can cause dust leaks from cabinet or media buildup in cabinet. WARNING Never attempt to override the interlock system. Inlet Damper’ (Shown fully open.) Doing so can result in injury from unexpected blasting.

  • Page 10: Dust Collector Pulse, Pulse Valve/Cam Follower

    BNP-160 TUMBLE BASKET BLAST CABINET Page 9 4.7.5 Set the blast-pressure regulator to zero psi and The following are examples of the door slide setting set the pulse-pressure regulator to 40 psi. during factory tests: 1) #13 glass beads – slotted door shut 4.7.6...
  • Page 11 BNP-160 TUMBLE BASKET BLAST CABINET Page 10 keep media dry and flowing, it may be necessary to 5.1.5 Inspect Dust Level and Empty Dust Container install an air dryer or aftercooler in the air-supply line. NOTICE Inspect dust level in the dust container each...

  • Page 12: Weekly Maintenance

    BNP-160 TUMBLE BASKET BLAST CABINET Page 11 Weekly Maintenance SERVICE MAINTENANCE 5.2.1 Inspect nozzles and gun bodies for wear as WARNING noted in Section 6.1, Replace nozzle when orifice diameter is worn 1/16" larger than original size or when This machine is not to be used for applications suction diminishes noticeably.

  • Page 13: Filter Cartridge Replacement

    BNP-160 TUMBLE BASKET BLAST CABINET Page 12 Filter Cartridge Replacement clumps, particularly from the cartridge sealing surface (front side of the cartridge sheet). Figures 14 and 15 WARNING 6.3.5 A new rubber gasket comes with the new cartridge. Use the new gasket, reuse the fasters, and Failure to wear approved respirators and eye install the cartridge in reverse order.

  • Page 14: Tube-Lock Fittings

    BNP-160 TUMBLE BASKET BLAST CABINET Page 13 6.6.2 Reconnect the tubing by inserting it into the 6.5.3 Remove the element and empty dust from the retaining collar until it seats. Tug on the tubing to make housing. sure it is secured.

  • Page 15: Troubleshooting

    BNP-160 TUMBLE BASKET BLAST CABINET Page 14 TROUBLESHOOTING Reduction in Blast Cleaning Rate 7.3.1 Low media level reducing media flow. Check WARNING media level; add or replace media as needed. To avoid serious injury from the sudden release 7.3.2 Reduced air pressure, which could be caused by...

  • Page 16: Neither Media Nor Air Comes Out The Nozzle

    BNP-160 TUMBLE BASKET BLAST CABINET Page 15 the air filter and receiver tank regularly. If the problem Air Only (no media) from Nozzle persists, it may be necessary to change media more often, or install an aftercooler or air dryer.

  • Page 17: Static Shocks

    BNP-160 TUMBLE BASKET BLAST CABINET Page 16 7.11.5 Hole worn in flex hose between cabinet hopper 7.16 Pulse Is a Steady Stream of Air Instead of a and reclaimer inlet. Replace hose as needed. Quick Pulse 7.16.1 Check for a leak or split in the tubing between 7.11.6 Reclaimer door open.

  • Page 18: Accessories And Replacement Parts

    BNP-160 TUMBLE BASKET BLAST CABINET Page 17 ACCESSORIES AND REPLACEMENT PARTS BNP-160 Tumble Blast Cabinet ....25861 Optional Accessories Tumble basket w/ 1/16" holes ........ 18254 Lock pins (pkg. of 25) for twist-on air hose couplings ......11203 Safety cable, for 1/2" to 1-1/4" OD hose ....15012 Cabinet and Exhauster Assembly ‒...

  • Page 19: Basket And Drive Assembly

    BNP-160 TUMBLE BASKET BLAST CABINET Page 18 Basket and Drive Assembly ‒ Figure 20 Nut, 1/4" NC hex ........... 03111 Screw, #10 x 1/2" truss ......... 12062 Item Description Stock No. Roll pin, 1/4" x 1" .......... 12815 Basket assembly, includes item 19 Screw, 1/4"...

  • Page 20: Gun, Media Feed, And Plumbing Assembly

    BNP-160 TUMBLE BASKET BLAST CABINET Page 19 Gun, Media Feed, and Plumbing Assembly Valve 1/2" NPT 2- way w/115-v solenoid ..12191 Filter, 3/8" NPT, manual drain ..... 25870 Figure 21 Gauge, 1/8" cbm (replacement) ....01908 Item Description Stock No.

  • Page 21: Reclaimer Assembly

    BNP-160 TUMBLE BASKET BLAST CABINET Page 20 Reclaimer Assembly ‒ Figure 22 Gasket, 5/16" x 1" adhesive backed 3-feet required ........... 00187 Item Description Stock No. Hose, 1/2" air, 3-feet required ...... 12472 Latch, spring assembly ......... 12263 Grommet, rubber .......... 11798 Screen assembly, 8-mesh ......

  • Page 22: Dust Collector Assembly

    BNP-160 TUMBLE BASKET BLAST CABINET Page 21 Dust Collector Assembly ‒ Figure 23 Fitting, straight 1/4" NPT x 3/8" tube .... 11736 Refer to Section 8.7 for pulse components Clamp, 4" ............. 11577 Hose, 4" unlined flex, 1-ft minimum ..... 12447 Item Description Stock No.

  • Page 23: Dust Collector Pulse And Plumbing

    BNP-160 TUMBLE BASKET BLAST CABINET Page 22 Dust Collector Pulse and Plumbing ‒ Figure 24 Valve, 3/4" NPT diaphragm pulse ....25867 Elbow, 1/8" NPT brass st ......03993 Item Description Stock No. Nipple, 1/8" NPT hex ........01962 Collar, split ............ 25866 Actuator, air pilot ...........

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