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Zero INEX Series Owner's Manual

Suction blast cabinet with 300 cfm reclaimer
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INEX SUCTION CABINET
With 300 CFM Reclaimer
Clemco Industries Corp. • One Cable Car Drive • Washington, MO 63090
Phone: (636) 239-4300 • F
(800) 726-7559
AX
Email: info@clemcoindustries.com
www.clemcoindustries.com
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS
AND THIS INFORMATIONAL MATERIAL
The products described in this material, and the information relating to
those products, is intended for knowledgeable, experienced users of
abrasive blasting equipment.
No representation is intended or made as to the suitability of the products
described herein for any particular purpose of application. No represen-
tations are intended or made as to the efficiency, production rate, or the
useful life of the products described herein. Any estimate regarding
production rates or production finishes are the responsibility of the user
and must be derived solely from the user's experience and expertise, and
must not be based on information in this material.
The products described in this material may be combined by the user in a
variety of ways for purposes determined solely by the user. No
representations are intended or made as to the suitability or engineering
balance of the combination of products determined by the user in his
selection, nor as to the compliance with regulations or standard practice
of such combinations of components or products.
It is the responsibility of the knowledgeable, experienced users of the
products mentioned in this material to familiarize themselves with the
appropriate laws, regulations and safe practices that apply to these
products, equipment that is connected to these products, and materials
that may be used with these products.
It is the responsibility of the user to insure that proper training of operators
has been performed and a safe work environment is provided.
Our company is proud to provide a variety of products to the abrasive
blasting industry, and we have confidence that the professionals in our
industry will utilize their knowledge and expertise in the safe efficient use
of these products.
OWNER'S MANUAL
© 2005 CLEMCO INDUSTRIES CORP. • Stock No.: 21803 • Manual No.: 2016-1296 • Date of Issue: December 1996, Rev. D, 03/05

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  • Page 1 INEX SUCTION CABINET With 300 CFM Reclaimer Clemco Industries Corp. • One Cable Car Drive • Washington, MO 63090 Phone: (636) 239-4300 • F (800) 726-7559 Email: info@clemcoindustries.com www.clemcoindustries.com NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL The products described in this material, and the information relating to those products, is intended for knowledgeable, experienced users of abrasive blasting equipment.
  • Page 2 1.1.1 These instructions cover set-up, operation, maintenance, troubleshooting, optional accessories, and replacement parts for INEX series suction blast cabinets General Description with 300 cfm reclaimer and all push through dust 1.3.1 See Figure 1 for arrangement of components.
  • Page 3 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 2 On-Off Switch Air Inlet Duct Exhauster Damper Pressure Gauge Pilot Regulator Reclaimer Debris Dry Filter Dust Bag Screen Grounding Lug Metering Valve Dust Drawer Air Filter Compressed air inlet Flex Conveying Hose Foot Pedal Figure 1 1.5.1...

  • Page 4: Installation

    INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 3 1.7.4 Silicon Carbide, Aluminum Oxide, Electrical Requirements Garnet: These are the most aggressive, high volume abrasive in the blasting industry. Aggressive media such 1.9.1 The system requires 115-VAC, 1-Ph, 60-Hz, as these may be used, but the service life will be with 15 Amps service.

  • Page 5: Operation

    INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 4 with worm clamps provided. NOTE: The hose wire helps 2.5.2 Dry Filter Dust Collector dissipate static electricity in the conveying hose, and helps ground each segment. In order for the hose wire to 2.5.2.1 Connect the flexible exhaust hose between the dissipate static electricity, the wire must touch the metal reclaimer outlet and dry filter inlet adaptor.
  • Page 6 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 5 Loading and Unloading Parts 3.3.3 Adjust the pilot pressure regulator located in the light shield, to the required blast pressure per Section 4.1. WARNING Use solid fixturing to hold heavy parts in place. 3.3.4 Load parts.
  • Page 7 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 6 Blasting Technique enters the media hose. Tighten the locking nut finger-tight to maintain the setting. 3.5.1 Blasting technique is similar to spray painting technique. Smooth continuous strokes most effective. The distance from the part affects size of blast Adjusting Screw Upper holes pattern.
  • Page 8 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 7 Optional Externally Adjustable Vortex 4.6.3 Loosen the actuator bracket screws and Cylinder adjusting screw nut. Move the actuator adjusting bracket up or down, and the adjusting screw sideways, to center 4.5.1 The adjusting lever for the vortex cylinder is the adjusting screw on the over-travel stop.

  • Page 9: Preventive Maintenance

    INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 8 PREVENTIVE MAINTENANCE on usage and breakdown rate of media. Dump the contents into a suitable disposal container. WARNING CAUTION Failure to wear approved respirators and eye Do not open the dust drawer door while the protection when servicing dust-laden areas of exhauster is on.

  • Page 10: Service & Maintenance

    INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 9 SERVICE MAINTENANCE WARNING Failure to wear approved respirators and eye protection when servicing dust-laden areas of the cabinet and dust collector, and when emptying the dust bag or collector could result in serious eye irritation and lung disease or death.
  • Page 11 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 10 6.3.5. If the window molding needs replacing, replace it 6.3.8. Wipe, or spray the filler strip with silicone in the same order as the old; the narrow channel fits lubricant to reduce friction. Thread about half of the strip over the metal edge of the opening, as shown in Figure into the installation tool, Stock No.
  • Page 12 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 11 One ring above tube plate Top Tube Plate One ring below tube plate Spring Ring Bottom Tube Plate Spring Ring Figure 14 Figure 13 6.4.2 The tubular filter is held firmly by spring rings above and below the perimeter of the hole in the top and bottom tube plate.

  • Page 13: Troubleshooting

    INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 12 TROUBLESHOOTING cause media to be carried into the dust collector. DO NOT operate unless all doors are closed. WARNING 7.2.2 Dust collector damper open too far. Adjust static To avoid serious injury, observe the following pressure per Section 4.4.
  • Page 14 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 13 Plugged Nozzle 7.6.5 Pressure regulator may be turned down or off. Check pressure on pilot regulator. 7.4.1 A damaged or missing reclaimer screen will allow large particles to pass and block the nozzle. 7.6.6 Make sure that the air compressor is on and air Replace or re-install as necessary.

  • Page 15: Accessories And Replacement Parts

    INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 14 7.11.2 Air jet may be too large for nozzle. See table in Hose, light lined flex, 4" ID for aggressive media Figure 2. 7 ft required ..........12466 Vortex cylinder assembly, externally adjustable for 7.12 Static Shocks exhauster mounted reclaimers.
  • Page 16 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 15 Cabinet Replacement Parts, Figure 16 Glove, right hand only ........12711 Clamp, glove ..........11576 Item Description Stock No. Hose, 4" ID flex 7 ft required ..........12447 Gasket, door, adhesive backed, Clamp, flex hose 10 ft.
  • Page 17 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 16 BNP Gun and Feed Assembly, Figure 17 Nozzle, ceramic No. 5 ............11930 Item Description Stock No. No. 6 ............11931 No. 7 ............11932 BNP Gun assemblies less nozzle, includes Nozzle, boron carbide items 1 (brass) through 7 No.
  • Page 18 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 17 Foot Pedal Assembly, Figure 18 Light Shield Assembly, Figure 20 Item Description Stock No. Item Description Stock No. Foot pedal assembly, less tubing ....20483 Light shield assembly with switch ....11346 Top, foot pedal ..........
  • Page 19 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 18 Cabinet Plumbing Assembly, Figure 21 Filter, 1/2" manual drain .......01308 Adaptor, 1/2" NPT x 1/2" flare ......11351 Item Description Stock No. Hose end, 1/2" barb x 1/2" female swivel ..15002 Hose end, 1/2"...
  • Page 20 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 19 Reclaimer, Figure 22 Inlet pipe adaptor 300 cfm, 4" ..........12365 Item Description Stock No. Gasket, inlet adaptor 300 cfm ............. 11746 Reclaimer assembly, 300 cfm, Wearplate complete, w/ exhauster ......12402 300 cfm .............
  • Page 21 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 20 Dry Filter Dust Collector and Dust Bags, Gasket, dust drawer ........11771 Figure 23 Clamp, hose 5-1/2 ........11578 Spring latch assembly ........12263 Item Description Stock No. Drawer, dust for 300 cfm ..........14274 Dry filter, complete Tubular filter, each 300 cfm ............12699...
  • Page 22 INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER Page 21 8.10 Wiring Schematic, Figure 24 Wiring diagram for 300 cfm 120 Volt AC, 60 cycle, 1 phase 120 VAC NOTE: This machine is 1 PH supplied with a 60 HZ 120 VAC plug.

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