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Cumberland PNEG-499 Installation And Operation Manual

Cycle plus pan feeder
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Cycle Plus Pan Feeder
Installation and Operation Manual
PNEG-499
Date: 01-01-15
PNEG-499

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Summary of Contents for Cumberland PNEG-499

  • Page 1 Cycle Plus Pan Feeder Installation and Operation Manual PNEG-499 Date: 01-01-15 PNEG-499...
  • Page 2 PNEG-499 Cycle Plus Pan Feeder...

  • Page 3: Table Of Contents

    External Wiring For Cycle Plus Pan Control (220 VAC 3 Phase) ............44 External Wiring for Cycle Plus Pan Control (380 VAC 3 Phase) ............45 Internal Wiring For Cycle Plus Pan Control ..................46 Fill System Feed Level Control Switch Wiring ..................47 PNEG-499 Cycle Plus Pan Feeder...
  • Page 4 Cycle Plus Pan Feeder Unloader ......................58 120 Lb. Feed Hopper and Lid ......................59 Feed Level Control Switch ........................60 Flex-Flo Feed Level Control Switch .....................61 Cycle Plus Pan Feeder Control Panel ....................62 Chapter 8 Warranty ..............................63 PNEG-499 Cycle Plus Pan Feeder...

  • Page 5: Chapter 1 Introduction

    By running on a continuous cycle with a constantly ‘‘charged’’ line, the Cumberland Cycle Plus Pan Feeder system eliminates ‘‘skips’’ in feed delivery, distributes feed evenly and simultaneously to all pans on the line and assures equal access to feed for all birds...while generating less feed separation than the typical programmed feeding system.

  • Page 6: Chapter 2 Safety

    This symbol indicates a potentially hazardous situation which, CAUTION if not avoided, may result in minor or moderate injury. CAUTION This symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. PNEG-499 Cycle Plus Pan Feeder...

  • Page 7: Safety Instructions

    Keep hands, feet, and clothing away from rotating parts. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any Maintain Equipment built-up grease, oil, and debris. and Work Area PNEG-499 Cycle Plus Pan Feeder...
  • Page 8 Throughout this manual, guards are removed for illustration purposes only. All guards must be in place before and during operation. For guidance or assistance on any issues relating to the safe use of Pan Feeder System, Contact: Cumberland 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 PNEG-499 Cycle Plus Pan Feeder...

  • Page 9: Safety Sign-Off Sheet

    All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency. Date Employee Name Supervisor Name PNEG-499 Cycle Plus Pan Feeder...

  • Page 10: Chapter 3 Capacities And Specifications

    Winching Drops should be placed at 8' (2.4 m ) or a maximum of 10' (3.05 m) intervals. Winching Equipment sold and supplied by Cumberland is recommended. Feeders Grilled or Grilless feeders can be used, but the type of feeder to use depends on the preference or needs of the producer.

  • Page 11: Chapter 4 Planning Your System

    NOTE: In pullet houses, the Cycle Plus Pan Feeder loop is 8' (2.4 m) wide. Figure 4A Pullet House Ref # Description Ref # Description Weigh Tank Feed Hopper Fill Tank Drive Unit Auger Travel Service Section Control Pan Half House Brooding Curtain Brood End Winching Drop Line PNEG-499 Cycle Plus Pan Feeder...
  • Page 12 NOTE: In breeder houses, the Cycle Plus Pan Feeder loop is 5' (1-1/2" m) wide. Figure 4B Breeder House Ref # Description Ref # Description Weigh Tank Drive Unit Fill Tank Service Section Auger Travel Winching Drop Line Feed Hopper PNEG-499 Cycle Plus Pan Feeder...

  • Page 13: Chapter 5 Installation

    Install the locking clip on the tube. The tabs on the tube go through the hole in the locking clip. (See Figure 5B.) End View Figure 5B Ref # Description Tube Locking Clip PNEG-499 Cycle Plus Pan Feeder...
  • Page 14 Rotate the feeder until the pan snaps into the locked down position. (See Figure 5E.) Figure 5E NOTE: The drop tube cap should have a "C" engraved on the top. If it does not, contact your Cumberland representative. PNEG-499 Cycle Plus Pan Feeder...

  • Page 15: Grilled Feeder Assembly (Continued)

    NOTE: When installing breeder houses, the male restriction bonnet must be placed onto the grill weldment. This prevents males from eating out of the hen feeder system. Align the opening of the bonnet with the opening of the grill and snap the bonnet over each grill wire. PNEG-499 Cycle Plus Pan Feeder...
  • Page 16 (See Figure 5G.) Figure 5G Ref # Description Feed Level Control Male Restriction Bonnet PNEG-499 Cycle Plus Pan Feeder...
  • Page 17 Place the anti-rotation clips around the tubing and insert them into the slots in the top of the drop tube (Two required). Being certain that the pan is level, lock the anti-rotation clips in place using the nuts and bolts provided. (See Figure 5I.) Figure 5I Ref # Description Anti-Rotation Clip (Two Required) PNEG-499 Cycle Plus Pan Feeder...

  • Page 18: Feeder Tube Installation

    (See Figure 5K.) Figure 5K Ref # Description Belled End of Tube 1-3/4" (4.445 Cm) U-Clamp Straight End of Tube IMPORTANT: Do not over tighten the 1-3/4" U-clamps. Over tightening can deform the tubing. PNEG-499 Cycle Plus Pan Feeder...

  • Page 19: Drive Unit Base Coupler Installation

    Figure 5M Ref # Description Ref # Description Weigh Tank Drive Unit Flex-Flo Drop Kit Feed Hopper Auger Travel Half-House Brooding Curtain Control Pan Flex-Flo Control Unit Brood End Service Section PNEG-499 Cycle Plus Pan Feeder...

  • Page 20: Grilled Centerhouse Control Unit Installation

    5. Installation Grilled Centerhouse Control Unit Installation The Cumberland grilled centerhouse control unit is used for partial house brooding. IMPORTANT: Remove the unit from the box. Remove any shipping tape or packaging, i.e. on the paddle. IMPORTANT: Do not over tighten the 1-3/4" U-Clamps. Over tightening can deform the tubing.

  • Page 21: Service Section Kit Installation

    Slide another 2" hose clamp on each end of the service section, but do not tighten yet. (See Figure 5P.) Figure 5P Ref # Description Ref # Description 2" (5.08 Cm) Hose Clamp Bottom Half Top Half PNEG-499 Cycle Plus Pan Feeder...

  • Page 22: Elbow And End Tube Assembly

    Loosen the 2" U-Clamp and slide it over the end of the elbow assembly. Insert the end tube into the elbow assembly and tighten the 2" U-Clamps. (See Figure 5R.) Figure 5R Ref # Description Turkey Boot Insulator End Tube 18" 90° Elbow Assembly PNEG-499 Cycle Plus Pan Feeder...

  • Page 23: Auger Installation

    If a kink is found it must be cut out and the auger brazed back together. (See Figure 5S.) IMPORTANT: Do not use the drive units to install the auger. Figure 5S Ref # Description Crank Assembly 1/4" Nut Base Coupler PNEG-499 Cycle Plus Pan Feeder...
  • Page 24 Feed one end of the auger through the elbow and end tube assembly. Pull enough auger out of the elbow and feed line tube to work with. (See Figure 5T.) Figure 5T Ref # Description Brazing Point Auger PNEG-499 Cycle Plus Pan Feeder...
  • Page 25 A hack saw or bolt cutters works well to cut the auger. (See Figure 5U.) Follow the brazing instructions on Page 26 to braze the auger. Figure 5U Ref # Description Locking Pliers Stretch Auger Brazing Point PNEG-499 Cycle Plus Pan Feeder...

  • Page 26: Auger Brazing

    File all the edges smooth. The outside diameter of the auger at the braze should not be larger than the rest of the auger. Correct Incorrect Figure 5V Ref # Description 1/3" Turn 1/4" (6.35 mm) Unbrazed PNEG-499 Cycle Plus Pan Feeder...

  • Page 27: Power Drive Unit Installation

    Figure 5W.) IMPORTANT: Make certain that all the motors turn the same direction before mounting them to the base coupler. Figure 5W Ref # Description Power Drive Unit 1/4" Nut Base Coupler PNEG-499 Cycle Plus Pan Feeder...

  • Page 28: Feed Hopper Assembly

    The top hole is to be used suspend the hopper with an ‘‘S-Hook’’. (See Figure 5X.) Figure 5X Ref # Description Hanger Bracket Hopper Brace Hopper Panel PNEG-499 Cycle Plus Pan Feeder...
  • Page 29 Assemble the hopper lid halves using the nuts and bolts provided. Place the lid on the hopper so the notches in the lid fit around the hanger brackets. (See Figure 5Z.) Figure 5Z Ref # Description Notch Lid Half PNEG-499 Cycle Plus Pan Feeder...

  • Page 30: Shocker Wire Installation

    Evenly space two (2) elbow insulator packages around the outside of the elbow. The bolts must be turned over to allow enough room for the elbow insulator package bracket. (See Figure 5AB.) Figure 5AB Ref # Description Turkey Boot Insulator Package Inside of Loop Outside of Loop Elbow Insulator Package PNEG-499 Cycle Plus Pan Feeder...

  • Page 31: Fill System Feed Level Control Switch

    Fill System Feed Level Control Switch Instructions 07091400 and FLX-3802 Both of Cumberland's feed level control switches are designed to provide automatic control for the fill system on any hopper-fed feeding system. The switch should be mounted on the incoming side of the second feed hopper from the fill tanks using the provided mounting hardware.
  • Page 32 "carry-over" of feed from the first drop. With out this buffer, feed may eventually fill up the last drop tube and trip the control unit safety switch. Figure 5AD Ref # Description "Buffer" Area Auger Travel PNEG-499 Cycle Plus Pan Feeder...

  • Page 33: Winch Kit Installation

    C. One to hang each drive unit D. One on each side of the feed hoppers E. One to hang each feed hopper F. On each end of the feed line near the nylon elbows G. One between the nylon elbows PNEG-499 Cycle Plus Pan Feeder...

  • Page 34: Cable And Winch Installation

    For additional information and recommendations, contact a Cumberland representative. The openings of the screw hooks must point away from the direction of cable travel when the winch raises the feeder.
  • Page 35 The winch cable does not pass through any pulleys except for the 3-1/2" (8.89 cm) cast iron pulleys at the ends near the nylon elbows. (See Figure 5AI.) Figure 5AI PNEG-499 Cycle Plus Pan Feeder...

  • Page 36: Drop Cable Installation

    1/8" x 3/16" cable clamp sleeves. (See Figure 5AK.) NOTE: Be sure the hangers are not touching the shocker wire. Ref # Description Hook Cable Clamp Sleeve 1-3/4" Pulley Winch Cable Drop Cable Figure 5AK PNEG-499 Cycle Plus Pan Feeder...
  • Page 37 Keep tension on hanging cables at all times to prevent the pans from resting in the litter. Ref # Description Cut Cable Cable Clamp Cable Clamp Sleeve 3-1/2" Cast Pulley Winch Cable Drop Cable Tube Hanger Figure 5AM PNEG-499 Cycle Plus Pan Feeder...

  • Page 38: Throwback" Installation

    Feeding Run Time: Indicates how long each feeding will run. Fill System Delay: Indicates length of time fill system will start before the first feeding. Program: These keys are used to enter program information for the functions described above. PNEG-499 Cycle Plus Pan Feeder...
  • Page 39 (left two (2) digits) and seconds (right two (2) digits). The maximum delay time is 30 minutes and 59 seconds. Depress the Enter switch to enter the new delay time value. Zero run time will prohibit all feedings. PNEG-499 Cycle Plus Pan Feeder...
  • Page 40 "Feeding Number". During those cycles the three digits to the right show what looks like a rotating auger. NOTE: Feeders and fill system will not run if the weigh tank is empty (upper scale switch open). PNEG-499 Cycle Plus Pan Feeder...

  • Page 41: Programming The Cycle Plus Pan Feeder Control

    FEEDING 4. Press keys to set hours START TIME 5. Press Enter key Flashing minutes 6. Press keys to set minutes Alternate flashing of number 7. Press Enter key and correct starting time for feeding PNEG-499 Cycle Plus Pan Feeder...
  • Page 42 2. Press Modify key Press keys to set minutes FILL SYSTEM 4. Press Enter key DELAY Flashing seconds Press keys to set seconds Press Enter key Correct fill system delay time in minutes and seconds PNEG-499 Cycle Plus Pan Feeder...

  • Page 43: Chapter 6 Wiring Diagrams

    Fill System Contactors Feed Line Motor To Hopper Fill System To Weigh Bin Fill System Control Panel Output: Upper 230 Volt 1 Phase Lower Momentary Ground Scale Switches Cycle Plus Pan Control Panel Figure 6A PNEG-499 Cycle Plus Pan Feeder...

  • Page 44: External Wiring For Cycle Plus Pan Control (220 Vac 3 Phase)

    Fill System Contactors Feed Line Motor To Hopper Fill System To Weigh Bin Fill System Control Panel Output: Upper 230 Volt 1 Phase Lower Momentary Ground Scale Switches Cycle Plus Pan Control Panel Figure 6B PNEG-499 Cycle Plus Pan Feeder...

  • Page 45: External Wiring For Cycle Plus Pan Control (380 Vac 3 Phase)

    Fill System Contactors Feed Line Motor To Hopper Fill System To Weigh Bin Fill System Upper Control Panel Output: 230 Volt 1 Phase Lower Neutral Momentary Ground Scale Switches Cycle Plus Pan Control Panel Figure 6C PNEG-499 Cycle Plus Pan Feeder...

  • Page 46: Internal Wiring For Cycle Plus Pan Control

    Scale Switches (not included) Feeder Fill Feeder Line Weigh Bin Fill System Contactor Contactor System Contactor Upper Lower Feed Fill Weigh Terminal Strip Auto Auto Feed Switch Fill Switch Fill Switch Time Control System Figure 6D PNEG-499 Cycle Plus Pan Feeder...

  • Page 47: Fill System Feed Level Control Switch Wiring

    6. Wiring Diagrams Fill System Feed Level Control Switch Wiring Fill System Control Unit Safety Switch Feed Hopper Fill System Motor Switch Single Phase Figure 6E PNEG-499 Cycle Plus Pan Feeder...
  • Page 48 NOTES PNEG-499 Cycle Plus Pan Feeder...

  • Page 49: Chapter 7 Parts List

    8. 120 Lb. Feed Hopper and Lid - (See Page 59.) 9. Feed Level Control Switch - (See Page 60.) 10. Flex-Flo Feed Level Control Switch - (See Page 61.) 11. Cycle Plus Pan Feeder Control Panel - (See Page 62.) PNEG-499 Cycle Plus Pan Feeder...

  • Page 50: Cycle Plus Pan Feeder System Components

    Programmed Cockerel Feeder Assembly 7097946 Turkey Boot Insulator Package (2 per Elbow) 7098956 Elbow Insulator Package (2 per Elbow) 7098024 18" 90° Elbow Assembly 7097370 50' Hanger Kit - Standard 7097378 10' Hanger Kit - Standard PNEG-499 Cycle Plus Pan Feeder...

  • Page 51: Cycle Plus Pan Feeder Line Components

    ‘‘Flock Shock’’ Shocker - 110 Volt AC, 60 Hz 7097993 ‘‘Flock Shock’’ Shocker - 220 Volt AC, 50 Hz 401190 Shocker Cable Spring 401186 1/16" Diameter Shocker Cable (Per Ft.) 112085 1/16" Diameter Shocker Nico Sleeve PNEG-499 Cycle Plus Pan Feeder...
  • Page 52 NOTES PNEG-499 Cycle Plus Pan Feeder...

  • Page 53: Grilled Centerhouse Control Unit Components

    7. Parts List Grilled Centerhouse Control Unit Components PNEG-499 Cycle Plus Pan Feeder...
  • Page 54 7097331 Paddle Shield Assembly 7097334 Grill Assembly 7097343 Agitator Weldment 401297 Metal Control Pan 401057 SR-6P3-4 Strain Relief Bushing 7098277 120" C.H. Cord Set S-7143 Clear PVC Tubing 401920 1-3/4" U-Clamp with Saddle and Nuts PNEG-499 Cycle Plus Pan Feeder...

  • Page 55: Programmed Cockerel Feeder

    Programmed Cockerel Feeder Ref # Part # Description 7098275 Programmed Cockerel Feeder Assembly 7097229 Grill Weldment 7097221 Drop Tube 7097248 PVC Feed Level Control 7097220 7097496 Anti-Rotation Clip (Two (2) Required) 7099214 Rooster Grill Clip (Optional) PNEG-499 Cycle Plus Pan Feeder...

  • Page 56: Grilless Feeder

    Grilless Feeder Ref # Part # Description 7097388 Grilless Feeder 401194 Drop Tube Cap 7097919 Locking Clip 145296 Drop Tube 7092810 Pan Hanger 7099650 Grilless Feeder Insert 401201 7091640 Steel Anti-Rotation Wire - Replacement Only PNEG-499 Cycle Plus Pan Feeder...

  • Page 57: Cycle Plus Pan Feeder Power Drive Unit

    Gear Reducer - 60 Hz FLX-4099 Gear Reducer - 50 Hz S-4276 5/16"-18 x 1-1/14" Hex Head Bolt FLX-2349 1/3 H.P. Direct Drive Motor FLX-3781 Gearbox Pinion Gear 7099146 Insulator Bracket Assembly 7097341 Anti Roost Guard PNEG-499 Cycle Plus Pan Feeder...

  • Page 58: Cycle Plus Pan Feeder Unloader

    1-3/4" U-Clamp W/ Saddle and Nuts 7097700 Insulator Package 1-3/4" S-1102 1/4"-20 Hex Nut 7097373 Pulley Hook 7097550 Pulley Bracket S-6998 1/4"-20 x 1" Hex Head Bolt 404238 Iron Ball 7099073 Agitator Arm S-4692 S-Hook S-4694 Weldless Chain PNEG-499 Cycle Plus Pan Feeder...

  • Page 59: 120 Lb. Feed Hopper And Lid

    7098230 Hopper Hanger S-396 5/16"-18 Hex Nut 7098563 Right Hand Hopper Lid Half 7098564 Left Hand Hopper Lid Half S-6579 6-32 x 1/2" Screw S-6580 6-32 Hex Lock nut S-1147 5-16" Lock Washer S-4692 S-Hook PNEG-499 Cycle Plus Pan Feeder...

  • Page 60: Feed Level Control Switch

    #10-24 x 3/8" Machine Screw S-7213 #10-24 x 3/8" Sheet Metal Screw S-7223 #10 Lockwasher S-849 #10-24 Hex Nut HH-1440 5R6P-4 Strain Relief Plug S-1430 1/4" Flat Washer S-4198 1/4"-20 Wing Nut 7098183 22" Cord Assembly 401006 Female Plug PNEG-499 Cycle Plus Pan Feeder...

  • Page 61: Flex-Flo Feed Level Control Switch

    Body Assembly (Hopper Level Switch) FLX-3980 Electric Box Cover FLX-3943 Paddle Retainer S-6161 #10-16 x 3/8" Washerhead Self Tap Screw S-7319 #6-32 x 7/8" Round Head Machine Screw FLX-3982 Mounting Bracket Holder S-6381 Heyco 1247 Strain Relief PNEG-499 Cycle Plus Pan Feeder...

  • Page 62: Cycle Plus Pan Feeder Control Panel

    Enclosure Cover Shield 7097476 Red Light S-4334 #10-32 Hex Nut D03-0026 Toggle Switch 7098635 Switch Plate FH-6634 Grounding Lug 404632 Terminal Strip 7097451 Control Panel Back Panel 7097292 Contactor 7099190 Relay SPDT VAC. Flange Design PNEG-499 Cycle Plus Pan Feeder...

  • Page 63: Warranty

    GSI. Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI. 9101239_1_CR_rev8.DOC (revised January 2014) PNEG-499 Cycle Plus Pan Feeder...
  • Page 64 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Cumberland is a part of GSI, a worldwide brand of AGCO Corporation. Copyright © 2015 by The GSI Group, LLC Printed in the USA CN-312570...

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