HUSTLER FasTrak 48 Operator's Manual
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HUSTLER FasTrak 48 Operator's Manual

HUSTLER FasTrak 48 Operator's Manual

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Hustler
FasTrak
®
®
Operator's Manual
200 South Ridge Road
Hesston, Kansas
67062
605596
REV K

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Summary of Contents for HUSTLER FasTrak 48

  • Page 1 Hustler FasTrak ® ® Operator’s Manual 200 South Ridge Road Hesston, Kansas 67062 605596 REV K...
  • Page 2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.

  • Page 3: Table Of Contents

    Table of Contents General Information ..........1-1 To the New Owner .
  • Page 4 Mower Blades ..........4-7 Seat Adjustment .

  • Page 5: General Information

    To activate your warranty policy the mower must be The Engine Owner’s Manual, included in the owner’s registered, by your Dealer, with the Manufacturer of Hustler ® packet, contains engine information that will not be repeated Turf Equipment within ten (10) days following the date of in this manual.

  • Page 6: Product Literature

    If you would like to view or print a copy of the product manuals (Operator’s Manual, Parts Manual, or General Service Manual) these mowers online www.hustlerturf.com. Contact your local Hustler dealer if you require another ® engine manual. REV K 605596...

  • Page 7: Safety Precautions

    SAFETY PRECAUTIONS Incorrect usage of this equipment may result in severe injury or death. Personnel operating and maintaining it should be trained in its proper use. They should read this manual completely and thoroughly before attempting to set-up, operate, adjust, or service this equipment. Safe Operating Practices This safety alert symbol is used to call attention to a message This product is capable of amputating hands and feet and...
  • Page 8  Always wear adequate ear protection, such as  Stop the engine before removing the grass catcher or earplugs. Prolonged exposure to loud noise can cause unclogging the discharge chute. Never clear the impairment or loss of hearing. discharge chute with the engine running. Turn off the engine and be sure the blades have stopped before •...
  • Page 9  Use extreme caution when operating on slopes. cause serious physical injury. • Be extremely careful changing directions on a ® slope. Slow down.  The Hustler mower capable operating horizontally (traverse) on moderately steep slopes. • Do not operate where the mower could slip or tip.

  • Page 10: Service Precautions

    • Depressions in the ground; i.e. holes, ruts,  Never carry children, even with the blades off. They washouts may fall off and be seriously injured or interfere with safe mower operation. Children who have been given • Mounds of dirt rides in the past may suddenly appear in the mowing •...
  • Page 11 ® Sparks can cause a battery gas explosion which will are equivalent in overall performance, that are result in personal injury. available from your local Hustler Dealer. ® • Prevent the battery terminals from touching any • The mower may not comply with the appropriate...

  • Page 12: Safety And Instructions Decals

    Fuel Handling Precautions  Keep gasoline away from eyes and skin. • Keep face away from nozzle and fuel tank or fuel  To avoid personal injury or property damage, use container opening. extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
  • Page 13 Part Number 602041 602041 WARNING: • 779280 Keep a safe distance from the machine. Hot surface! WARNING: • Avoid skin contact with hot surface. Hot surface! Part Number 779280 Part Number 600899 If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately.
  • Page 14 Part Number 601892 Top of Deck Clutch Switch Shown WARNING: Thrown objects! • Always maintain a safe distance from people and pets when mowing. • Always stop machine if someone enters the area. • Inspect area to be mowed for hazards such as rocks, metal objects and other debris which may be thrown or entangled by mower blades.
  • Page 15 Part Number 601635 WARNING: Read Operator’s Manual and decals before attempting to operate this machine. WARNING: This structure’s protective capability may be impaired by structural damage, overturn, or alteration. If any of these conditions occur, this structure must be replaced. WARNING: Roll over! •...
  • Page 16 Part Number 601993 WARNING: Read operator’s Manual and decals before attempting to operate this machine. WARNING: Roll over! • Operate a safe distance (minimum of 10 feet) away from drop-offs, retaining walls, drainage ditches, embankments, water, and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away.
  • Page 17 Part Number 605604 605604 Fast Read Operator’s Manual before attempting to operate Slow this machine. Choke Wear ear protection, eye protection and safety shoes Mower blade engage/disengage switch when operating this equipment. Ignition switch - insert key For maximum electric clutch life engage at 1/2–3/4 throttle position.
  • Page 18 Part Number 605605 605605 Fast Read Operator’s Manual before attempting to operate Slow this machine. Choke Wear ear protection, eye protection and safety shoes Mower blade engage/disengage switch when operating this equipment. Ignition switch - insert key For maximum electric clutch life engage at 1/2–3/4 throttle position.
  • Page 19 Part Number 606966 Fast Read Operator’s Manual before attempting to operate Slow this machine. Wear ear protection, eye protection and safety shoes Mower blade engage/disengage switch when operating this equipment. Ignition switch - insert key For maximum electric clutch life engage at 1/2–3/4 throttle position.
  • Page 20 REV K 2-14 605596...
  • Page 21 Slope Guide Use this diagram when determining the degree of slope to be mowed. E (15 Slope Guide Lines D (10 C (5 Line A 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2.
  • Page 22 REV K 2-16 605596...

  • Page 23: Operation

    OPERATION Safe Operating Practices Mowers with Kohler engines Refer to the Safety Precautions section of this manual for operational and personal safety information. Control Panel Mowers with Kawasaki engines A. Deck clutch switch F. 15 amp fuse B. Ignition switch G.

  • Page 24: Controls

    G. 10 amp fuse (Figure 3-1, Figure 3-2, & Figure 3-3) — Shown with steering control levers in the neutral position Ignition/Safety system – 10 amp, blade-type. H. Fuel tank gauge (Figure 3-1, Figure 3-2, & Figure 3-3) — This gauge shows the fuel level in the fuel tank. Oil pressure light (Figure 3-2 &...

  • Page 25: Engine Starting

    7. Allow the engine to idle two minutes before advancing be determined. the throttle and/or engaging the deck clutch. If you cannot locate the problem contact your Hustler ® Stopping the Engine Dealer.

  • Page 26: Rops (Roll Over Protective Structure)

    IMPORTANT: Always make certain the two bypass valves Pivot the two-post ROPS down by removing the right and are returned to their operating position before running the left hair pins (Figure 3-8), and pulling out on the spring mower following repairs. loaded pins to allow the machine to operate under low hanging tree limbs or other obstructions.

  • Page 27: Mower Operation

    Seat Belt Maintenance Inspect the seat belt system (all seat, seat belt parts, and Never operate the mower with the seat platform seat platform) daily prior to mowing for signs of any damage. improperly secured. The seat platform must be Replace any parts with signs of: properly secured to prevent the seat from moving/ •...
  • Page 28 To turn right, move the left steering control lever farther FRONT OF MOWER FACES THIS DIRECTION forward from neutral than the right steering control lever. Figure 3-10 Zero radius turn, move one steering control lever forward and the other steering control lever back of neutral. This allows the drive wheels to counter-rotate.
  • Page 29 If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and Step 1 involve your Hustler Dealer to resolve the problem ® before continuing to operate. The unit’s steering control levers are very...
  • Page 30 Discharge chute may vary from this illustration Never work with blades while the engine is running or deck clutch switch is engaged (on). Always place the deck clutch switch in the disengaged position, place steering control levers in the park brake position, turn the engine off and disconnect the negative battery cable.

  • Page 31: Deck Cutting Height Adjustment

    Hustler Dealer. ® Follow these procedures to maximize clutch life. 1. Engage the clutch only when the throttle is set at approximately 2/3 throttle and there is no load on the blades.
  • Page 32 Anti-Scalp Wheels Anti-scalp wheels are standard on these mowers. These wheels are designed to minimize scalping when mowing on rough uneven terrain. Figure 3-15 The anti-scalp wheels can be installed in three positions. With the wheel mounted in the bottom hole, the wheel is located 2"...

  • Page 33: Maintenance & Adjustments

    Front wheels ....8–12 psi (55–83 KPa) hydraulic assemblies. If you wish to use non-pneumatic tires on your Hustler ® Inspect mower daily for grass clippings and wire or string mower, the tire must be a Hustler approved tire.

  • Page 34: Hydraulic System

    The mower ships from the factory with SAE 20W50 motor oil in the system. Use SAE 20W50 motor oil, 15W50 synthetic oil or 20W50 synthetic oil when changing the system oil and filter. For maximum transmission life use Hustler Full Synthetic ®...

  • Page 35: Fuel And Evaporative Emissions Control System

    Each transmission’s filter is located per Figure 4-4. A The fuel and evaporative emissions control system for this standard oil filter wrench is used to change the filter. The mower is EPA compliant. Use only Hustler approved ® threads are right handed. Use a Hustler approved filter replacement parts.

  • Page 36: Fuel Evaporation System Filter

    Figure 4-6 A. Fuel shut-off valve Figure 4-7 Overfilling the fuel tank may cause the following: Fuel Evaporation System Filter • Engine damage Hustler FasTrak mowers have a fuel evaporation system ® ® • Fire hazard! filter.

  • Page 37: Engine Oil And Filter

    Check the engine oil daily and after every 4 hours of operation. The mower must be level when checking the oil. Refer to the Engine Owner’s Manual and maintenance schedule for oil recommendation and capacities. Hustler ® Motor Oil is recommended.
  • Page 38 Kawasaki engine Kohler engine A. Air filter cover Figure 4-11 A. Air cleaner canister B. Clamp Kawasaki FT engine Figure 4-13 3. Reinstall the top of the canister housing. Make sure it seals all the way around the lower part of the housing, then tighten the clamps.

  • Page 39: General Engine Maintenance

    Sharpen the blades following the pattern shown. Touch-up immediately. Inspect the machine and involve your sharpening can be done with a file. Figure 4-14 Hustler Dealer to resolve the problem before ® continuing to operate.
  • Page 40 Comparison of Warped and Straight Blades A 15/16" wrench is required to remove the 5/8" cap screw holding the blade to the spindle shaft. NOTE: A blade holding tool (P/N 381442) is available from Hustler Turf Equipment. ® It is designed to prevent the blades from rotating when they are being removed or installed on the spindle.

  • Page 41: Seat Adjustment

    When mounting blades, rotate them after installation to ensure blade tips do not touch each other or sides of the mower. Seat Adjustment There are two seat options available for these mowers. The following are the adjustments for each of these seats. Seat (Option 1) Use the seat release lever to slide the seat forward and rearward until a comfortable operating position is attained.
  • Page 42 Initial system oil and filter change must be after the first 75 hours of use or 1 year whichever comes first. Thereafter, replace filter and oil in each transaxle every 2 years or 200 hours, whichever comes first. Hustler ®...

  • Page 43: Maintenance Locator Chart

    Maintenance Locator Chart Mowers with Kawasaki engines 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tank 7. Hydraulic Oil Expansion Tank 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) 10.
  • Page 44 Figure 4-23 Figure 4-22 Side Discharge Deck Shown Figure 4-24 1. Engine Oil Fill & Dipstick Rear Discharge Deck Shown 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tank 7. Hydraulic Oil Expansion Tank 8.
  • Page 45 Maintenance Record Perform the initial hydraulic system oil and filter change after the first 75 hours of use or yearly whichever comes first. Date: Maintenance/Service Performed: Date: Maintenance/Service Performed: Dealer: Dealer: Hour Meter Reading: Hour Meter Reading: Date: Maintenance/Service Performed: Date: Maintenance/Service Performed: Dealer:...
  • Page 46 REV K 4-14 605596...

  • Page 47: Troubleshooting

    TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the Maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions.
  • Page 48 SUGGESTED SYMPTOMS PROBABLE CAUSES REMEDIES Uneven cutting height The blade(s) are not sharp Sharpen the blades A cutting blade(s) is/are Install new cutting blade(s) bent The deck is not level Level the deck per the Deck leveling and height adjust- ment section of the General Service Manual An anti-scalp wheel is not...

  • Page 49: Storage

    5. Replace the engine oil filter. 5. Thoroughly lubricate machine, according to the 6. Refill with fresh oil of the proper viscosity. Hustler ® Maintenance section. Motor Oil is recommended.
  • Page 50 4. Fill fuel tank(s) with fresh fuel. Run machine at half 5. Tighten any bolts that have loosened and make sure speed for 5 minutes, checking operation of steering all hair pins, cotter pins and clevis pins are in place. control levers.
  • Page 51 INDEX PAGE PAGE Anti-Scalp Wheels ............3-10 Mower Blades ............4-7 Battery Service Precautions Mower Operation ........2-5 ............3-5 Belts New Season Preparation ................4-7 ........... 6-1 Children Operating Suggestions ..............2-4 ..........3-7 Control Panel .............3-1 Operation ..............2-2 Controls Parts and Service ..............3-2 ............
  • Page 52 INDEX PAGE PAGE REV K 605596...

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