RAIMONDI BOLT Use And Maintenance Manual
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RAIMONDI BOLT Use And Maintenance Manual

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USE AND MAINTENANCE MANUAL
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Summary of Contents for RAIMONDI BOLT

  • Page 1 BOLT USE AND MAINTENANCE MANUAL raimondispa.com...

  • Page 2: Table Of Contents

    6.1.2 WHEEL KIT ___________________________________________________________________________ 27/36-6 CHAPTER 7 DIAGNOSTICS TROUBLE-SHOOTING _____________________________________________________________________ 28/36-7 CHAPTER 8 SPARE PARTS AND ELECTRIC DIAGRAM SPARE PARTS _________________________________________________________________________ 30/36-8 ELECTRIC DIAGRAMS _____________________________________________________________________ 32/36-8 Page 2/36-0 mod. BOLT - ED. 03/2015 - S. 01 PAG.X DI XX MANUALE D’USO E MANUTENZIONE...

  • Page 3: Chapter 1 Introduction

    Gianni Lorenzani Name c/o G.L. Comunicazione S.r.l. 43015 Address Zip code Province Noceto Italia City Country TO PREPARE THE TECHNICAL FILE FOR IT Place and date of issue The manufacturer Modena Mr. Ivan Raimondi Page 3/36-1 Use and Maintenance Manual...

  • Page 4: Testing, Warranty And Responsibility

    Responsibility RAIMONDI S.p.A. is in no case responsible for operation anomalies or generic failures, caused by unauthorized use of the machine or by interventions and/or modifications carried out by external persons not authorized by RAIMONDI S.p.A itself.

  • Page 5: Intervention Request And Technical Service

    Via dei Tipografi 11, 41122 Modena (MO) - Italy Introduction Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 Intervention request - technical service Each intervention request to the Technical Service shall be send, by fax, to: RAIMONDI S.p.A. Technical Service Telefax (39) 059 282 808 E.mail: raiutens@raimondiutensili.it...

  • Page 6: Safety Rules

    1. Do not try to start the machine until its operation has been fully understood. 2. In case of doubts, despite having carefully and entirely read this manual, please contact the RAIMONDI S.p.A. Technical Service. 3. Make sure all the personnel involved in the use of machine are made aware of all the safety-related instructions.

  • Page 7: Definition Of Safety-Related Terms

    THE MACHINE CANNOT BE USED FOR DRY CUTTINg AND WITH INEFFECTIvE BLADES . Characteristics of the machine Type of blades to be used A series of cutting blades, suitable for the BOLT machine, will ensure optimization of the activity, as well as good results. Blade characteristics: External diameter 250 mm / 10”...
  • Page 8 USE OF BLADES OTHER THAN THOSE INDICATED HEREIN IS FORBIDDEN. Technical characteristics of the different models The BOLT series includes three different models, differing in terms of cut length. The characteristics of each model are outlined below: Model BOLT 90...

  • Page 9: Description Of Machine Groups

    Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 Description of machine groups The BOLT series are made up of a series of groups. These interact to ensure functions are always effective. The groups are: 1 Motor group On which the cutting blade is positioned. Equipped with an ergonomic handle for an easier use for the operator and connection to the power supply.

  • Page 10: Position Of The Operator

    Another safety device is represented by the electric supply plug, which, in case of danger, will have to be immediately disconnected. RAIMONDI S.P.A. WILL NOT BE HELD RESPONSIBLE FOR DAMAgE CAUSED BY EJECTIONS RESULTINg FROM SCARCE MAINTENANCE OF OR TAMPERINg WITH THE gUARDS, OR FROM AN ERRONEOUS POSITION OF THE OPERATOR (SEE PICTURE SHOWINg THE POSITION OF THE OPERATOR).

  • Page 11: Noise

    CHAPTER 2 raimondispa.com Via dei Tipografi 11, 41122 Modena (MO) - Italy Safety Rules Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 Noise The machine was designed and manufactured in such a way as to reduce at source the machine noise level. Obviously, sound pressure varies in relation to the type of blade, its wear status and the material to be cut;...

  • Page 12: Vibrations

    On the basis of the measurements, carried out through an operative simulation at the test room of the company RAIMONDI S.p.A. by conforming to the UNI EN ISO 5349-1:2004 standard the retrieved values are the following:...

  • Page 13: Demolition And Disposal

    CHAPTER 2 raimondispa.com Via dei Tipografi 11, 41122 Modena (MO) - Italy Safety Rules Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 2.11 Demolition and disposal The manufacturer estimates a life of 15.000 hours of operation under normal conditions of use. At the end of the life cycle, the company using the machine shall see to the demolition of the machine in compliance with the laws in force, first of all seeing to the emptying of lubricant fluids and overall cleaning of the different elements and, subsequently, separation of the parts making up the machine.

  • Page 14: Ce Manufacturer's Declaration Rohs/Raee

    DIRECTIvE 2002/96/EC (WEEE Directive) of the European Parliament and of the Council of 27 January 2003 on waste electrical and electronic equipment. With reference to the Directives in question, and in particular to the ANNEXES “I A” and “I B” of the Directive 2002/96/CE, RAIMONDI S.p.A., declares that its product.

  • Page 15: Packing Transport

    CHAPTER 3 raimondispa.com Via dei Tipografi 11, 41122 Modena (MO) - Italy Handling, Installation, Adjustments Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 Packing transport Transport shall be made using a fork lift truck, inserting the forks into the specific seats of the pallet.

  • Page 16: Ower Supply

    Power supply The “BOLT” saw machine shall be supplied at the voltage corresponding to the value indicated on the “TECHNICAL DATA” label. The machine shall be connected to a line only with an effective ground cable. In case of doubt, do not connect the machine.

  • Page 17: Assembly Of The Machine

    CHAPTER 3 raimondispa.com Via dei Tipografi 11, 41122 Modena (MO) - Italy Handling, Installation, Adjustments Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 Assembly of the machine TO CARRY OUT THIS OPERATION, WEAR THE PROTECTIvE gLOvES AND ACCIDENT-PREvENTION SHOES. Remove the machine from the pallet and make sure there are no broken or damaged parts.

  • Page 18: Cutting

    CLEAN WATER IS IN THE TANK, IN A QUANTITY SUCH THAT THE PUMP IS COMPLETELY SUBMERgED - SEE PARAgRAPH “5.5 TANK CLEANINg”. TURBID WATER CAN CAUSE MALFUNCTIONINg OR BREAKINg OF THE PUMP. Page 18/36-4 mod. BOLT - ED. 03/2015 - S. 01 PAG.X DI XX MANUALE D’USO E MANUTENZIONE...

  • Page 19: Diagonal Cuts

    Get into the material from above, like when using a cutting-off machine. When the low position has been reached, advance with the blade to make a complete cut. Cutting-off machine cut BOLT 150 tiles size 0 - 135 mm (5...

  • Page 20: 45° Jolly Cuts

    Once the desired positioning has been achieved, approach the triangle (E) and block it by tightening the lever. Page 20/36-4 mod. BOLT - ED. 03/2015 - S. 01 PAG.X DI XX MANUALE D’USO E MANUTENZIONE...
  • Page 21 CHAPTER 4 raimondispa.com Via dei Tipografi 11, 41122 Modena (MO) - Italy Use of the Commands Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 To carry out the jolly cut correctly, the blade shall be properly sharpened as a blade insufficiently sharpened would bend, not allowing to keep the cutting line at the same height of the glaze.

  • Page 22: Diamond Blade Sharpening

    Position the check square until it grazes the blade (F), have the motor group slide and verify whether the blade follows the square (E). Page 22/36-4 mod. BOLT - ED. 03/2015 - S. 01 PAG.X DI XX MANUALE D’USO E MANUTENZIONE...

  • Page 23: Support Alignment

    In order to adjust the square, it is required to: loosen the bolt (g) and adjust the stop (B); rest the square (A) against the stop (B) by means of a tile or check square. 4.5.1 Support alignment Slacken the fixing screws (N) of the support (M), lean a rule or a tile against the swiveling square (A) previously adjusted.
  • Page 24 Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 A DEvIATION OF ± 1,5 MM (1/16”) PER METER IS FALLS WITHIN THE MACHINE TOLERANCE RANgE. Page 24/36-4 mod. BOLT - ED. 03/2015 - S. 01 PAG.X DI XX MANUALE D’USO E MANUTENZIONE...

  • Page 25: Chapter 5 Maintenance Interventions

    CHAPTER 5 raimondispa.com Via dei Tipografi 11, 41122 Modena (MO) - Italy Maintenance Interventions Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 Blade replacement FOR THIS OPERATION, WEAR PROTECTIvE gLOvES. FOR THIS OPERATION, MAKE SURE THE MACHINE IS NOT CONNECTED TO THE MAINS. To replace the blade, first remove the plastic splash guards (A), then remove the blade guards (B).

  • Page 26: Tank Emptying And Cleaning

    Once cleaning is over, replace both the plug and work benches. DISPOSAL OF WATER CONTAINED WITHIN THE TANK SHALL BE MADE IN COMPLIANCE WITH THE LAWS IN FORCE IN THE COUNTRY OF USE. Page 26/36-5 mod. BOLT - ED. 03/2015 - S. 01 PAG.X DI XX MANUALE D’USO E MANUTENZIONE...

  • Page 27: Chapter 6 Accessories

    CHAPTER 6 raimondispa.com Via dei Tipografi 11, 41122 Modena (MO) - Italy Accessories Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 ACCESSORIES 6.1.1 Set-square In case of repeated cuts or jolly on large-sized tiles, the set-square ensures constant cuts or jollies of the preset size. Set-square must be fastened to the tank side by means of screws.

  • Page 28: Chapter 7 Diagnostics

    The square is not at 90°. See paragraph “Square adjustment”. Jolly not at glaze level The blade bends. See paragraph “45° jolly cut”. Page 28/36-7 mod. BOLT - ED. 03/2015 - S. 01 PAG.X DI XX MANUALE D’USO E MANUTENZIONE...

  • Page 29: Chapter 8 Spare Parts And Electric Diagram

    CHAPTER 8 raimondispa.com Via dei Tipografi 11, 41122 Modena (MO) - Italy Spare Parts and Electric Diagram Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 Spare parts and electric diagram Page 29/36-8 Use and Maintenance Manual...

  • Page 30: Spare Parts

    HANDLE WITH KNOB BOLT 90 154SE03A HANDLE WITH KNOB BOLT 120 154SE21A HANDLE WITH KNOB BOLT 150 156NL15D SIL. ALUM. GRID LL 850MM (BOLT 90 150) 156NL15D1 SIL. ALUM. GRID LL 1120MM (BOLT120) 156NL09D SIL. ALUM. GRID LL 600MM (BOLT 150) 191AE10D...
  • Page 31 CHAPTER 8 raimondispa.com Via dei Tipografi 11, 41122 Modena (MO) - Italy Spare Parts and Electric Diagram Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 Page 31/36-8 Use and Maintenance Manual...
  • Page 32 MALE KNOB D.20 M6X20 3 LOBES 262CO05D1 WHITE BLADE COVER 263PE01A SPLASH GUARDS WITH BRUSH 324DE01C THREE-WAY DEVIATOR 3 8”” (ZOE) 324PG04C MALE PLASTIC RUBBER COUPLER D.16 19 Page 32/36-8 mod. BOLT - ED. 03/2015 - S. 01 PAG.X DI XX MANUALE D’USO E MANUTENZIONE...
  • Page 33 CHAPTER 8 raimondispa.com Via dei Tipografi 11, 41122 Modena (MO) - Italy Spare Parts and Electric Diagram Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 Page 33/36-8 Use and Maintenance Manual...

  • Page 34: Electric Diagrams

    2 Thermal protection 3 ON/OFF switch 4 Disk motor 5 Pump motor (if any) AS TO TECHNICAL DATA SEE THE PLATE vALUE ON EACH COMPONENT. Page 34/36-8 mod. BOLT - ED. 03/2015 - S. 01 PAG.X DI XX MANUALE D’USO E MANUTENZIONE...
  • Page 35 raimondispa.com Via dei Tipografi 11, 41122 Modena (MO) - Italy Warranty Certificate Tel.: +(39) 059 280888 - Fax: +(39) 059 282808 TO BE FRANKED MACHINES & TOOLS FOR THE TILE & STONE PROFESSIONAL Via dei Tipografi, 11 41122 MODENA (Italy) MACHINES &...
  • Page 36 9. The warranty does not cover replacement of the machine and extension of the warranty following intervention for failure issues. 10. Nobody is entitled to modify the warranty conditions, nor to issue other warranties, in written or oral form, without the written authorization of RAIMONDI S.p.A.

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