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Summary of Contents for Cardale DC-800
- Page 1 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 ’ & DC-800 DC-800 DC-800 DC-800 WNER DC-800 DC-800 DC-800 DC-800 NSTALLATION ANUAL DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800 DC-800...
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Page 2: Important Safety Note
! IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION WARNING – INCORRECT INSTALLATION CAN LEAD TO SEVERE INJURY FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY Before installing the operator check that the door is in good mechanical condition, and correctly balanced, and that it opens and closes properly. •... - Page 3 Please keep this manual for future reference, repair and maintenance. NTRODUCTION Congratulations on the purchase of your new automatic garage door operator. It is designed to offer you convenience, durability and quality. This operator has been factory tested to ensure maximum quality and safety.
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Page 4: Safety Features
AFETY EATURES • Automatic Door Reverse An unmodified closing door will automatically reverse within 2 seconds if door is obstructed by person or object. • Automatic Time Reverse Closing door will automatically reverse if the door is not fully closed within 88 seconds. •... -
Page 5: Operator Assembly
PERATOR SSEMBLY Note: Where the operator has been specified with a 2-piece boom, please refer to the assembly instructions for this item supplied with the boom. a Bolt rail with brackets and screws to motorhousing. Make sure the screws are tightly fastened. Fit the red slider that re-engages the emergency release and operator pull bar onto carriage. -
Page 6: Carriage Quick Release
d Carriage quick release. a. Pull cord ''a'' to disengage. Carriage re-engage remain disengaged. See fig. 3 b. Move red slider ''b'' in direction of arrow to re-engage carriage at next movement. Start operator. See fig. 4. fig. 3 fig. 4 Page 6... -
Page 7: Operator Installation
PERATOR NSTALLATION ETERMINE GARAGE DOOR TYPE Determine your garage door type as indicated in Step ƒ or ©. Follow the individual instructions required for your specific garage door type. If your garage door type is not included, please contact your distributor. Special accessories or operator modifications may be required. -
Page 8: Sectional Doors
© Sectional doors min. 35 mm 10 mm A beam break is strongly recommended for use with sectional doors (available separately). TTENTION - Fix adjustable door fitting bracket to top section at the centre of the door. - Install rail bracket on centre position above door. Make sure there is at least 10 mm clearance between highest travel point of door and rail. -
Page 9: Install Light Bulb
OR ALL OTHER DOOR TYPES PLEASE CONTACT YOUR DISTRIBUTOR e Make sure motorhousing and rail are mounted correctly and secured. Strengthen where needed. f Install light bulb. Type E14, max. 40 Watt (not included). PERATOR CONTROL PANEL INDICATIONS Your automatic door operator is provided with an easy to read LED display panel with 8 light icons and three program buttons. - Page 10 PERATOR ROGRAMMING ASIC SETTINGS When the door operator is turned on (plug in power cord) it runs a self-test; all 8 LEDs will glow and operator 230V light will illuminate for approximately 2 seconds. When the light is off and LED I is illuminated the operator is in normal operating mode. DJUSTMENT UTTONS All settings and adjustments can be made with the three adjustment buttons.
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Page 11: Safety Note
Menu d ET MAXIMUM OPENING FORCE Whilst your new operator has automatic force learning we strongly recommend that you manually set the maximum force. The manual programmed force always overrules automatic learned force when it exceeds the maximum manual set opening force! LED S and LED H blink and all others are illuminated. -
Page 12: External Connections
XTERNAL CONNECTIONS motor 24V 24 VDC, 50 mA max. transformer Relays contact RPM sensor masse(ground) S22 reference point switch black photocell transmitter brown photocell receiver orange push button IMPULSE push button (NC contact) STOP plug 1~N 220-240V 50Hz brown light bulb green/yellow signal light green... - Page 13 OW TO PROGRAM AN ADDITIONAL TRANSMITTER Learning the coding This function makes it possible to transfer the coding of an already existing hand transmitter to an additional hand transmitter. Step 1 Connect both transmitters using the enclosed programming lead. Step 2 Press the button on the existing transmitter and keep it depressed.
- Page 14 IMIT CAM POSITION REFERENCE POINT CLIP In case you have to install a new limit cam on to your chain, please follow below instructions. It is only possible to install a clip onto a chain. When you have a belt drive boom, it is not possible to reinstall a limit cam.
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Page 15: Troubleshooting
ROUBLESHOOTING Fault Cause Remedy Indicator 8 does not glow. No voltage. Check mains supply. Check electric socket. Thermal protection in mains transformer Allow mains transformer to cool down. activated. Defective control unit. Cut off mains supply to operator. Remo- ve lamp cover and motor cover. Unscrew control unit, pull slightly forward and withdraw the connecting plug. - Page 16 PERATOR ROGRAMMING DVANCED SETTINGS Warning – Programming the advanced features of this operator must only be undertaken by fully trained and qualified personnel. Please contact your dealer for details. DVANCED ROGRAMMING EATURES • Set automatic closing • Limit learned force •...
- Page 17 Menu b ET WARNING PHASE After having programmed the automatic timer function LED S will blink. Make sure LED S is blinking and all others are illuminated Use & and / to change the warning phase minimum phase: 2 seconds maximum phase: 70 seconds timer...
- Page 18 Menu e EVEL ENUS Press and hold % and / simultaneous for longer than 20 seconds. Re-set is completed when LED's wil automatically turn off starting at LED 8 and ending at LED 1. Operator is now in operational (normal) mode (recognizable by illuminated LED I) and possible LED W (door fully open) or LED R (door fully closed).
- Page 19 Menu c FFSET AUTOMATIC LEARNED FORCE LIMITATION IN SLOW SPEED LED F blinks and all others are illuminated. Use & or / to change offset in increments of 1/15 of the maximum. minimum offset: 1/15 maximum offset: 15/15 1/15 2/15 3/15 4/15 5/15...
- Page 20 Menu b ([/]) ET EXTERNAL SIGNAL LIGHTS LED S blinks and all others are illuminated. Use & or / to set the signal light function LED A blinks: external signal will be illuminated LED Q illuminated: external signal will blink external signal will be illuminated external signal will blink Press % to store and go to Menu c...
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Page 21: Programming Overview
DC- 800N ROGRAMMING OVERVIEW ARDALE Basic Programming 0 Advanced Programming = Press % for approximately 2 sec. until A blinks Press %, & and / for 10 sec. and hold %. Press & until D blinks. and all other burn Menu a =Menu a set photocell... -
Page 22: Technical Specifications
OPEN CLOSE The door must be running smoothly and regularly maintained. Check the lifting regularly. UK & E IRE DISTRIBUTOR Cardale Doors Ltd. Brackley Northants NN13 7EA England Tel: 01280 703022 Fax: 01280 702195 http://www.cardale.uk.inter.net... - Page 23 Machinery Directive. The technical files for the operators listed above are held by Cardale Doors Ltd. and will be made available for inspection by an enforcing authority, should the need arise:- This Declaration is made by: .
- Page 24 DECLARATION OF INCORPORATION This Declaration of Incorporation has been prepared by the powered garage door operator manufacturer to meet the requirements of the Supply of Machinery (Safety) Regulations {Machinery Directive} and signifies that the accompanying powered garage door operator, if installed in accordance with the manufacturer’s detailed instructions, will be suitable to be incorporated with a suitably designed garage door with a compatible Declaration of Incorporation.
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