Cardale DC650NII Owners & Installation Manual
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Cardale DC650NII Owners & Installation Manual

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DC-650
DC-650
DC-650
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NSTALLATION
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Summary of Contents for Cardale DC650NII

  • Page 1 DC-650 II DC-650 II DC-650 DC-650 II DC-650 II DC-650 DC-650 II DC-650 II DC-650 DC-650 II DC-650 II DC-650 ’ & WNER DC-650 II DC-650 II DC-650 NSTALLATION ANUAL DC-650 II DC-650 II DC-650 DC-650 II DC-650 II DC-650 DC-650 II DC-650 II DC-650...

  • Page 2: Important Safety Note

    ! IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION WARNING – INCORRECT INSTALLATION CAN LEAD TO SEVERE INJURY FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY Before installing the operator check that the door is in good mechanical condition, and correctly balanced, and that it opens and closes properly. •...
  • Page 3 Please keep this manual for future reference, repair and maintenance. NTRODUCTION Congratulations on the purchase of your new automatic garage door operator. It is designed to offer you convenience, durability and quality. This operator has been factory tested to ensure maximum quality and safety.

  • Page 4: Safety Features

    AFETY EATURES • Automatic Door Reverse An unmodified closing door will automatically reverse within 2 seconds if door is obstructed by person or object. • Automatic Time Reverse Closing door will automatically reverse if the door is not fully closed within 88 seconds. •...
  • Page 5 PERATOR SSEMBLY Note: Where the operator has been specified with a 2-piece boom, please refer to the assembly instructions for this item supplied with the boom. Install grey motorshaft adapter onto motorshaft (if not already fitted). Bolt rail with brackets and screws to motorhousing. Make sure the screws are tightly fastened.

  • Page 6: Carriage Quick Release

    3 Carriage quick release. a. Pull cord ''a'' to disengage. Carriage re-engage remain disengaged. See fig. 3 b. Move red slider ''b'' in direction of arrow to re-engage carriage at next movement. Start operator. See fig. 4. fig. 3 fig. 4 Page 6...

  • Page 7: Operator Installation

    PERATOR NSTALLATION ETERMINE GARAGE DOOR TYPE Determine your garage door type as indicated in Step ƒ or ©. Follow the individual instructions required for your specific garage door type. If your garage door type is not included, please contact your distributor. Special accessories or operator modifications may be required.
  • Page 8 © Sectional doors min. 35 mm 10 mm A beam break is strongly recommended for use with sectional doors (available separately). TTENTION - Fix adjustable door fitting bracket to top section at the centre of the door. - Install rail bracket on centre position above door. Make sure there is at least 10mm clearance between highest travel point of door and rail.

  • Page 9: Install Light Bulb

    OR ALL OTHER DOOR TYPES PLEASE CONTACT YOUR DISTRIBUTOR e Make sure motorhousing and rail are mounted correctly and secured. Strengthen where needed. f Install light bulb. Type E14, max. 40 Watt. ! Attention: before you start Operator programming please make sure your carriage is engaged to chain or belt and door arm is attached to door.

  • Page 10: Preparation For Programming

    REPARATION FOR PROGRAMMING • The operator has to be mounted ready for operation • The door is not yet closed completely • If there is a beam break (photocell), it should be connected! Advice: If the photocell is correctly mounted and aligned, the function 'photocell' is recognized automatically during programming! •...
  • Page 11 Advice: The end positions can only be programmed if there is a valid reference point. For this travel the door electrically once to open or close position. Display of the reference point The operator passes the reference point sensor: • LED Z shortly glows up. Advice: All menus can be reset by a RESET function to the original values set by factory.
  • Page 12 PERATOR ROGRAMMING ASIC SETTINGS VERVIEW Set door OPEN position Set door CLOSED position Program hand transmitter PERATOR Menu a ET DOOR OPEN POSITION Press % for 2 seconds until LED S blinks and all others are illuminated. position press & hold the & until desired To move the garage door to desired fully OPEN position is reached.
  • Page 13 Menu c ROGRAM THE TRANSMITTER CODE LED H blinks and all others are illuminated. Press transmitter button until LED N blinks rapidly Press % to store multi-bit transmitter code and to finish basic programming. LEDs will automatically turn off starting at LED 8 and ending at LED 2. The operator is now in operational (normal) mode I.
  • Page 14 OW TO PROGRAM AN ADDITIONAL TRANSMITTER Advice: - Both sides of the plug connections can be used identically. - For multi-channel hand transmitters this step has to be carried out separately for each button. Attention: - An actuation of the hand transmitter may start the door movement! - After the hand transmitter has been recoded, the garage door system to be actuated must also be reprogrammed to adopt the new coding, since the old coding has been irretrievably lost!
  • Page 15 IMIT CAM POSITION REFERENCE POINT CLIP In case you have to install a new limit cam on to your chain, please follow below instructions. It is only possible to install a clip onto a chain. When you have a belt drive boom, it is not possible to reinstall a limit cam.

  • Page 16: External Connections

    XTERNAL CONNECTIONS motor masse (ground) transformer Contact RPM sensor S22 reference point switch black photocell transmitter brown photocell receiver orange push button IMPULSE push button green STOP plug 1~N 220-240V 50Hz blue X3A flat cable connector dc motor yellow X2C ground X2A and X2B = 24V Wall control (push button impulse): Relay output contact 1...

  • Page 17: Troubleshooting

    ROUBLESHOOTING Fault Cause Remedy Indicator 4 does not glow. No voltage. Check mains supply. Check electric socket. Thermal protection in mains transformer Allow mains transformer to cool down. activated. Defective control unit. Cut off mains supply to operator. Remove lamp cover and motor cover. Unscrew control unit, pull slightly forward and withdraw the connecting plug.

  • Page 18: Error Messages

    RROR MESSAGES When LED is flashing the error message can be retrieved by pressing briefly. The total sum of numbers in blinking LEDs indicate the so-called error number. LED flashes erratically Error number Fault Photocell actuated Programming aborted Reference point switch defective Defective RPM sensor Anti-lock system actuaed Power limit...

  • Page 19: Dvanced Settings

    PERATOR ROGRAMMING DVANCED SETTINGS Attention: Programming the advanced features of this operator must only be undertaken by fully trained and qualified personnel. Please contact your dealer for details. < A DVANCED SETTINGS <: VERVIEW Add beam break (photocell) Set maximum OPENING force Set maximum CLOSING force Set offset learned power limit (sensitivity) Set start-up phase...
  • Page 20 DVANCED ETTINGS <Menu a DD BEAM BREAK *Beam break is an optional accessory. Operator is in normal operating mode. Press % for 10 seconds until LED X flashes rapidly and all others are illuminated. Release % where after LED S blinks and all others are illuminated. A.
  • Page 21 <Menu c ET MAXIMUM CLOSING FORCE Attention: The automatic cut-out is set automatically. Only change it if necessary (error No. 5). When increasing the set value the max. force in OPEN direction is increased and thus the sensitivity of the automatic cut-out is reduced. Attention: Always test the max.
  • Page 22 <Menu d FFSET AUTOMATIC LEARNED POWER LIMIT Attention: The learning power limit is set automatically. Only change it if necessary (error No. 8). When increasing the set value the offset in OPEN and CLOSE direction is increased and thus the sensitivity of the learning power limit is reduced. Attention: Always test the max.
  • Page 23 <Menu f " 6 " OPERATOR SPEED LED N and , blinks rapidly and all others are illuminated. Use & or / to change the operator speed in steps of 2/8 to 8/8 (factory settings). minimum speed: maximum speed: Press % to store and to finish setting up the operator speed and level 2 settings. The LEDs will automatically turn off starting at LED 8 and ending at LED 2.

  • Page 24: Technical Specifications

    OPEN CLOSE The door must be running smoothly and regularly maintained. Check the lifting regularly. UK & E IRE DISTRIBUTOR Cardale Doors Ltd. Brackley Northants NN13 7EA England Tel: 01280 703022 Fax: 01280 702195 EN 55011 Art.-Nr.: 67 094...
  • Page 25 HORT ROGRAMMING ODEL SERIES Basic Settings: Press % for 2 sec. until LED X blinks and all others are illuminated. >2 sec. Menu 1: Door ⇑ Programming "door open position" Menu 2: Door ⇓ Programming "door closed position" Menu 3: remote control Page 25...

  • Page 26: Advanced Settings

    Advanced Settings: < Press % for more then 10 sec. until LED X blinks rapidly and all others are illuminated. > 10 sec. Release Menu 1: Add beam break (photocell) Menu 2: Set maximum OPENING force Menu 3: Set maximum CLOSING force Menu 4: Set 'offset' learned power limit (sensitivity)
  • Page 27 Machinery Directive. The technical files for the operators listed above are held by Cardale Doors Ltd. and will be made available for inspection by an enforcing authority, should the need arise:- This Declaration is made by: .
  • Page 28 DECLARATION OF INCORPORATION This Declaration of Incorporation has been prepared by the powered garage door operator manufacturer to meet the requirements of the Supply of Machinery (Safety) Regulations {Machinery Directive} and signifies that the accompanying powered garage door operator, if installed in accordance with the manufacturer’s detailed instructions, will be suitable to be incorporated with a suitably designed garage door with a compatible Declaration of Incorporation.

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