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Model No. WESY8630C4 Serial No. Write the serial number in the space above for future reference. USER'S MANUAL Serial Number Decal (Under Seat) QUESTIONS? As a manufacturer, we are com- mitted to providing complete customer satisfaction. If you have questions, or if there are...
Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly. WEIDER is a registered trademark of ICON Health & Fitness, Inc. LIMITED WARRANTY ICON OF/DU CANADA INC., (ICON), warrants this product to be free from defects in workmanship and mate- rial, under normal use and service conditions, for a period of one (1) year from the date of purchase.
IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precautions before using the training system. 1. It is the responsibility of the owner to ensure adjustment tube (see page 23). that all users of the training system are ade- quately informed of all precautions.
The model number is improve your cardiovascular system, the WEIDER ® WESY8630C4. The serial number can be found on a 8630 will help you to achieve the specific results you decal attached to the WEIDER ®...
ASSEMBLY Make sure you have the following tools: Make Assembly Easier for Yourself • Two adjustable wrenches Everything in this manual is designed to ensure that the training system can be • One standard screwdriver assembled successfully by anyone. Before •...
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Before you begin this step, make sure that you have read all of the information on page 5. Locate and open the parts bags labeled “FRAME ASSEMBLY BAG ONE” and “FRAME ASSEMBLY BAG TWO.” Press two 2” Square Outer Caps (58) onto the Weight Base (14) in the indicated locations.
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4. Slide the Front Seat Frame (8) onto the indi- cated 5/16” x 2 1/2” Carriage Bolts (49) in the Press Base (13). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts. Attach the other end of the Front Seat Frame (8) to the Leg Press Upright (4) with two 5/16”...
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8. Lubricate the insides of the holes in the Top Weights (24) as shown. Slide a Top Weight onto each set of Weight Guides (23). Lubricate Lubricate 9. Attach the Top Frame (2) to the Ab Upright (1) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16”...
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11. Attach the Leg Press Plate (11) to the Adjustment Tube (10) with a 5/16” x 2 1/2” Bolt (39), two 5/16” Washers (20), and a 5/16” Nylon Locknut (40). Be sure that the Leg Press Plate and Adjustment Tube are ori- ented as shown.
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15. Attach a Press Arm (7) to one side of the Press Frame (12) with two 5/16” x 2 1/2” Bolts (39) and two 5/16” Nylon Locknuts (40). Attach the other Press Arm (7) to the Press Frame (12) in the same manner. 16.
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18. Press a 1 3/4” Square Inner Cap (48) into the lower end of the Left Fly Arm (6). Wet the lower end of the Left Fly Arm with soapy water. Slide a 10” Pad (22) onto the Left Fly Arm.
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21. Wrap the Butterfly Cable (89) around a 3 1/2” Pulley (82) as shown. Attach the Pulley and a Cable Trap (80) to the bracket on the Leg Press Upright (4) with a 3/8” x 2” Bolt (50) and a 3/8” Nylon Locknut (42). The Cable Trap must be oriented as shown and be positioned to hold the Cable in the groove of the Pulley.
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25. Identify the Rear Cable (87)—this is the shortest Cable. Slide one end of the Rear Cable onto the 5/16” x 3” Bolt (92). Thread another 5/16” Nylon Jam Nut (91) onto the Bolt, but do not fully tighten it. Leave enough room between the two Jam Nuts for the Cable to pivot.
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29. Identify the Press Cable (88)—this is the longest Cable. Attach the end of the Press Cable (88) to the Large “U” Bracket (84) with a 1/4” Nylon Locknut (44) and a 1/4” Washer (37). Do not completely tighten the Nylon Locknut.
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32. Route the Press Cable (88) over the indicated 3 1/2” Pulley (82) attached to the Pulley Plates (31). The Cable must be routed from the direction shown. Refer to the inset draw- ing. Be sure that the Cable is between the Cable Trap (80) and the Pulley, and that the Cable Trap is positioned to hold the Cable in place.
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36. Route the Press Cable (88) over the indicated 3 1/2” Pulley (82) attached to the Press Frame (12). Be sure that the Cable Trap (80) is turned to hold the Cable in place and that the Cable is between the Pulley and the crossbar on the Press Frame.
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40. Note: The 3 1/2” Pulley (82) used in this step was attached in step 38. It is shown removed for easier part identification. Route the Press Cable (88) around the 3 1/2” Pulley (82). Be sure that the Cable Trap (80) is turned to hold the Cable in place and that the Cable is routed as shown.
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44. Locate the remaining preassembled pair of Pulley Plates (31) and 3 1/2” Pulleys (82). Route the High Cable (85) under the indicated 3 1/2” Pulley (82). The end of the Pulley Plates (31) with two holes should be down- ward.
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48. Wrap the Low Cable (86) around a 3 1/2” Pulley (82). Attach the Pulley and a Cable Trap (80) to the Ab Upright (1) with the 3/8” x 3 3/4” Bolt (76) and a 3/8” Nylon Locknut (42). Be sure that the Cable Trap is in the indi- cated position.
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51. Locate and open the parts bag labeled “SEAT ASSEMBLY.” Attach the Small Backrest (18) to the Ab Upright (1) with two 1/4” x 2 1/2” Machine Screws (64) and two 1/4” Washers (37). 52. Press a 1 1/2” Square Inner Cap (57) into the Rear Seat Frame (16).
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55. Press two 3/4” Round Inner Caps (78) into each Pad Tube (28). Insert a Pad Tube (28) into the Rear Seat Frame (16). Slide a Foam Pad (29) onto each end of the Pad Tube. Insert the other Pad Tube (28) into the Leg Lever (15).
CHANGING THE WEIGHT SETTING The WEIDER 8630 features two weight stacks. The one weight stack is connected to the ab, upper, and lower pulley stations. The other weight stack is con- nected to the fly and press arms and the leg press.
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ATTACHING THE AB STRAP TO THE AB PULLEY STATION Attach the Ab Strap (35) to the Low Cable (86) at the ab pulley station with a Cable Clip (33). ATTACHING AND REMOVING THE SEAT To attach the Seat (17), set the bracket on the Rear Seat Frame (16) onto the pins on the Ab Upright (1).
WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm.
TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the training system. Replace any worn parts immediately. The training system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the training system, can stretch slightly when it is first used.
Cables have been assembled correctly. The starting and ending points of each Cable have been labeled. The numbers show the proper route for each Cable. IMPORTANT: If the Cables have not been cor- rectly routed, the WEIDER 8630 will not function properly and damage may occur. Press Cable (88) Low Cable (86) Ab Pulley—1...
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1—Top Frame High Cable (85) Rear Cable (87) High Pulley—1 4—Weight Stack Weight Stack—5 PLACE STAMP HERE ICON of Canada Inc. 900 de l’Industrie St-Jérôme, Québec Canada, J7Y 4B8...
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REMOVE THIS PART IDENTIFICATION REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL! CHART FROM THE MANUAL This chart is provided to help you identify the small parts used in assembly. Important: Some parts may have been pre-assembled for shipping purposes; if you cannot find a part in the parts bags, check to see if it has been pre-assembled.
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1" x 7/8" Plastic Bushing (54) Inner Cap (98) 1" Round Inner Cap (70) 1 1/8" x 2 1/2" Plastic Bushing (47) 1 1/2" Square Inner Cap (57) 1/2" x 3/4" Spacer (69) 1" Round Outer Cap (46) 3/4" Round Inner Cap (78) 1 3/4"...
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REMOVE THIS PART LIST/EXPLODED REMOVE THIS PART LIST/EXPLODED DRAWING FROM THE MANUAL. SAVE DRAWING FROM THE MANUAL! THE PART LIST/EXPLODED DRAWING FOR FUTURE REFERENCE.
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PART LIST—Model No. WESY8630C4 R1202A Key No. Qty. Description Key No. Qty. Description Ab Upright 5/16” x 1” Shoulder Bolt Top Frame 3/8” x 8” Bolt Butterfly Frame Leg Press Bumper Leg Press Upright 1” x 7/8” Plastic Bushing Right Fly Arm 5/16”...
To order replacement parts, simply call our Customer Service Department toll-free at 1-888-936-4266, Monday through Friday 8h00 until 18h30 Eastern Time (excluding holidays). To help us assist you, please be prepared to give the following information: 1. the MODEL NUMBER of the product (WESY8630C4) 2. the NAME of the product (WEIDER ®...
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