JBL Party Box 200 Service Manual
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JBL Party Box 200 Service Manual

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JBLPARTYBOX200AS, JBLPARTYBOX200BR, JBLPARTYBOX200CN, JBLPARTYBOX200EU, JBLPARTYBOX200IN,
SKU:
JBLPARTYBOX200JN, JBLPARTYBOX200RU, JBLPARTYBOX200AM
JBLPARTYBOX300AS, JBLPARTYBOX300BR, JBLPARTYBOX300CN, JBLPARTYBOX300EU, JBLPARTYBOX300IN,
JBLPARTYBOX300JN, JBLPARTYBOX300RU, JBLPARTYBOX300AM
Released by Global Quality SL
& Party Box
CONTENTS
Safety Instruction, Warning & Notes
Schematic & Layout Diagrams
harman/kardon, Inc.
Service Manual
2
3
6
7
9
17
20
47
48
49
52
Ver. 1.5 May 2019

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  • Page 1 Service Manual & Party Box JBLPARTYBOX200AS, JBLPARTYBOX200BR, JBLPARTYBOX200CN, JBLPARTYBOX200EU, JBLPARTYBOX200IN, SKU: JBLPARTYBOX200JN, JBLPARTYBOX200RU, JBLPARTYBOX200AM JBLPARTYBOX300AS, JBLPARTYBOX300BR, JBLPARTYBOX300CN, JBLPARTYBOX300EU, JBLPARTYBOX300IN, JBLPARTYBOX300JN, JBLPARTYBOX300RU, JBLPARTYBOX300AM CONTENTS Technical Specifications Safety Instruction, Warning & Notes Software Upgrade Procedure Trouble shooting Dismantling Instruction Set Block Diagram Schematic &...
  • Page 2 TECHNICAL SPECIFICATIONS • AC power input: 100-240V ~ 50/60Hz • DC power input: 12V 8A • Built-in battery: Li-ion 10.4Ah, 7.2V (PartyBox 300) • Power consumption: 60W • Standby power consumption: <2W with BT connecting;<0.5W without BT connecting • USB output: 5V 2.1A •...
  • Page 3 BDS 270 / BDS 570 harman/kardon Important Safety Instructions 1. Read these instructions. CAUTION 2. Keep these instructions. 3. Heed all warnings. RISK OF ELECTRIC SHOCK. DO NOT OPEN. 4. Follow all instructions. 5. Do not use this apparatus near water. 6.
  • Page 4 Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1.
  • Page 5 SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.).
  • Page 6 Software Upgrade Procedure 1. Put the "Harman_G1.HUI" to the root directory of U disk, and plug the U disk into USB port of machine. 2. Turn on the machine, make sure it is working. 3. Press and hold the "BT" key and "Vol+" key for 10s until the LED show white. 4.
  • Page 7 TROUBLE SHOOTING Do not work    GO  Check  24pin  FFC  cable(XP25)      NO  to  main  board  of  connect  yes  nstead of new 24pin FFC cable or not?    YES  Check  from  power  board  the                                                                 ...
  • Page 8 TROUBLE SHOOTING The light ring isnot bright      The light ring isnot bright                                              GO                                                                          NO  Check ...
  • Page 9 DISMANTLING INSTRUCTION Tool list Item Description Remark Screw driver Screw driver Knife “-”type knife(wrapped by tape) Elcetrical screw driver Needle...
  • Page 10 DISMANTLING INSTRUCTION 1.Dismantling top cover assy:remove the screw cover sheet 5pcs/silicone seal 1pcs/top side foot pad 4pcs by a needle. Dismantle the screw accordingly. Pull out the top cover and unplug the connecting cable of main board,...
  • Page 11 DISMANTLING INSTRUCTION 2.Dismantling top cover assy: Dismantle 8pcs screw of the key board,and take out the key baord and key button. 3.Dismantling terminal board: Unplug 2pcs turn-knob and dismantle 3pcs screw on the back panel. Unplug 4pcs cable and dismantle 1pcs screw on main board,then take out the terminal board.
  • Page 12 DISMANTLING INSTRUCTION 4.Dismantling power board: Dismantle 2pcs screw on AC cord socket,unplug a cable on main board and dismantle 4pcs screw on power board. Take out the power board. 5.Dismantling main board: Dismantle 2pcs screw on back panel,unplug 4pcs connecting cable on main board,dismantle 3pcs screw on main board. Take out the main board.
  • Page 13 DISMANTLING INSTRUCTION 6.Dismantling side cover assy: Remove the bottom of side foot pad and screw cover sheet,dismantle the screw accordingly then take out side cover. 7.Dismantling bottom cover assy: Remove 4pcs foot pad and dismantle the screw accordingly,then take out the bottom cover assy.
  • Page 14 DISMANTLING INSTRUCTION 8.Dismantling front panel assy: Dismantle 10pcs screw on front panel assy,use a straight screwdriver to separate front panel and wooden box carefully. It's better to wrap screwdriver with fabric to avoid damage in separating process. Before assemble front panel assy back with wooden box,need to clean the old glue first and replace with new glue,make sure locating point matching well then assemble the front panel assy with wooden box.
  • Page 15 DISMANTLING INSTRUCTION 9.Dismantling front panel assy: Unplug a cable,dismantle the screw on lamp board,then take out the board. 10.Dsimantling speaker on wooden box: Dismantle the screw on speaker and pry speaker by a needle then take out the speaker.
  • Page 16 DISMANTLING INSTRUCTION Potential scrap risk on materials Process step Material Part Number Step1/6/7 Screw cover sheet,foot pad,silicone seal,front panel Please refer to the SBOM Please refer to Step 2/3 Rubber button,turn-knob the SBOM...
  • Page 17 SET BLOCK DIAGRAM Mic/Guitar latency G‐sensor L Woofer BT Module DAC&uDSP Class D  PCM5121 L&R Line in (RCA) BES2000IK I2Sx2 Tweeter 1 relay I2S‐1 6ch ADC Tweeter 3 Aux in(3.5mm) AK5536 I2S‐2 I2S_usb Tweeter 2 Class D  I2Sx1  AK7755 5121 L                   R Mic/Guitar R Woofer Echo  L&R line out PT2399 Vol  60*RGB LED  knob Sunplus SPHE8107C Guitar Vol ...
  • Page 18 SET BLOCK DIAGRAM AC PCBA input 24V Charge BQ24610 24V/19V for PWR DCDC MOS2 SY7901 STB3.3V 2A SY82 Batt input 7.4V 10000mAH SYS5V 2A for LED SY82 MOS1 Power for SYS DC input USB 5V 3A SY82 24V/7.4V/12V 12V 8A USB 2.1/1A charge out MP standard module...
  • Page 19 CIRCUIT DIAGRAM-MAIN BOARD DC IN CIRCUIT DC IN 12V_A 12V_A C993 C1099 XP29 1μF/50V/X7R 2pin/3.96mm 0.1uF/50V/X5R DC-022BCYZ6...
  • Page 20 CIRCUIT DIAGRAM-MAIN BOARD Long press POWER key for 8~10s will reset Main chip SPHE8107 DC-DC CIRCUIT DC_24V/12V/7.4V Vout= 0.6*(100+22)/22=3.32V STB_3V3 DC_24V/12V/7.4V 4.7K 1N4148WS 10uH/3A KEY_RESET C110 SY8213 0.1uF/50V/X5R PVIN 1N4148WS DC_24V/12V/7.4V SVIN C102 SS56B/60V/5A VOUT=0.596*(1+150/20)=5.07V C104 300KΩ/1% 220K 22K/1% Vout= 0.6*(200+27)/27=5.04V 5V/2A DC_24V/12V/7.4V 10uH/3A...
  • Page 21 CIRCUIT DIAGRAM-MAIN BOARD BOOST CIRCUIT DC_12V 7.5uH/8A STB_3V3 STB_3V3 DC12V DC_12V R1143 C959 120K 24V_DET 24V_DET C957 C961 0.1uF/50V/X5R 47pF/50V/NP0 0.1uF/50V/X5R CE39 100uF/50V DC 12V INPUT NPN_3DG3904M DET_12V 1N5361 C960 C958 C962 0.1uF/50V/X5R 47pF/50V/NP0 0.1uF/50V/X5R DC12V 6.8K NPN_3DG3904M 0.1uF/16V/X7R C852 C851 2pin/3.96mm 0.1uF/16V/X7R...
  • Page 22 CIRCUIT DIAGRAM-MAIN BOARD CHARGE CIRCUIT-BQ24610 AC 24V INPUT Battery Charging Circuit 6PIN/2.0mm XP21 C994 FB26 300Ω/3A 300Ω/3A R1153 300Ω/3A C401 C400 100K FB25 300Ω/3A 10uF/50V/X5R CE13 C967 C968 100uF/35V AP9467 MBRX140/40V/1A P_AP2309 P_AP2309 0.01 VBAT_7.4VOUT 0.1uF/50V/X7R 0.1uF/50V/X7R R924 0.025 R925 0.025 CE14 10pin/2.5mm...
  • Page 23 CIRCUIT DIAGRAM-MAIN BOARD MIC CIRCUIT OP_12V R132 SYS_3V3 KARAOKE MIC DETECT R113 10Ω R1182 R116 0Ω/0603 R120 R118 R133 R1178 0Ω/0603 R117 0Ω/0603 R119 0Ω/0603 R121 0Ω/0603 MIC_DET1 R545 MIC_DET GT_DET1 GT_DET R546 NC/100pF/50V/NP0 C1007 1000pF/50V/X7R R124 R125 R122 R123 NC/10K NC/10K U19A...
  • Page 24 AUDIO IN CIRCUIT CIRCUIT DIAGRAM-MAIN BOARD RCA IN detect circuit STB_3V3 STB_3V3 R1043 Audio_In_L 500Ω/100mA STB_3V3 C905 R1045 RCA/2h 500Ω/100mA Audio_In_R R1037 10uF/6.3V/X5R 100K C902 R1040 R1038 220K NPN_3DG3904M C904 4.7uF/6.3V/X5R Audio_In_L LINE_IN_DET 500Ω/100mA R176 0Ω/0603 R1044 R1036 BAT54S AOUT_L LINE_IN_DET NPN_3DG3904M RCA/2h...
  • Page 25 CIRCUIT DIAGRAM-MAIN BOARD ADC5536 CIRCUIT SYS_3V3 AUX_IN_L R1052 15K/1% AUX_L ADD:0010000 AUX_IN_R AUX_R R1053 15K/1% 5V_OP R1051 R1050 10K/1% AD_LRCK 10K/1% C948 C949 SYS_3V3 AD_BCLK SYS_3V3 SYS_3V3 SYS_3V3 R233 4.7K R975 C862 AUX_L- C863 AUX_L R976 DIF0/DSDSEL0 DIF1/DSDSEL1 U51A 10UF/6.3V/X5R 22UF/6.3V/X5R TDM0 F4558...
  • Page 26 CIRCUIT DIAGRAM-MAIN BOARD Imax=140mA @ripple 50mV STB_1V2 VDD12 MAIN CHIP CIRCUIT-SPHE8107 R261 A_1V2 STB_3V3 I2S_MCLK R262 R263 MCLK_1 STB_3V3 AD_MCLK I2S_BCLK R264 R265 C153 BCLK_1 AD_BCLK I2S_LRCK C154 R266 R267 0.1uF/16V/X7R LRCLK_1 R1030 NC/0 AD_LRCK 10uF/6.3V/X5R STB_3V3 PLL_VDD12 R586 R585 C155 C156 C157...
  • Page 27 CIRCUIT DIAGRAM-MAIN BOARD FB39 300Ω/3A 5V/2A FB40 300Ω/3A BT_3V3 MCU CIRCUIT SYS_3V3 MCU_TX MCU_TX R1255 NC/0 MCU_VCC SYS_3V3 500Ω/100mA FB37 STB_3V3 500Ω/100mA FB38 MCU_RX MCU_RX Close to MCU R582 500Ω/100mA R566 LEDRING_CONTROL2 C187 C188 MCU_RST MCU_RST C189 C190 C191 500Ω/100mA R563 LEDRING_CONTROL1 AUX_IN_L...
  • Page 28 CIRCUIT DIAGRAM-MAIN BOARD BT MODULE CIRCUIT BT_3V3 I2S_DATA4 8 I2S_DATA4 AD_DATA2 8 AD_DATA2 AD_DATA1 8 AD_DATA1 BT_3V3 XP22 R338 BT_UART_TX BT_UART_RX C210 C211 BT_I2C_SDA NC/4PIN/2.0mm BT_I2C_SDA BT_I2C_SCL Uart0 Debug Interface BT_I2C_SCL RF_3P_2GNDS I2S1_LRCLK I2S1_LRCLK TP54 I2S1_BCLK I2S1_BCLK I2S1_DATA_OUT BT_3V3 I2S1_DATA_OUT BT_3V3 C212 C213...
  • Page 29 CIRCUIT DIAGRAM-MAIN BOARD DSP CIRCUIT Dac Circuit DVDD SYS_3V3 FB15 R388 AVDD AVDD DVDD R389 CPVDD DVDD DVDD NC/10K CAPP DGND FB16 DSP Circuit C248 C251 C253 0.1uF/16V/X7R R390 33 C963 C252 CPGND LDOO PCM5121_MUTE C246 C247 C249 C250 1uF/25V/X7R R391 NC/33/1% MUTE...
  • Page 30 CIRCUIT DIAGRAM-MAIN BOARD SYS_3V3 SYS_3V3 R435 R436 1K/1% Dynamic Pressure Detection Circuit 1K/1% 1K/1% V_Bias1 V_Bias2 1K/1% R440 R441 R432 C272 C266 68pF/50V/NP0 V_Bias1 1K/1% 1K/1% R433 1K/1% 1K/1% R434 V_Bias1 10K/1% C267 10K/1% 10K/1% woofer_L 2.2UF/10V/X5R R437 10K/1% C268 2.2UF/10V/X5R R438 13,15...
  • Page 31 CIRCUIT DIAGRAM-MAIN BOARD AMP CIRCUIT AMP_24V/19V R485 CE25 10Ω WF_L_OP GVDD woofer_L 14,13 10Ω TP15 100uF/35V WF_R_OP C315 10uH/3.3A woofer_R 14,13 330pF/50V/X7R 10uH/3.3A GVDD R486 TW_R+ 330pF/50V/X7R TW_R_OP NC/100K PVCC Tweeter_R R490 R487 AGND C321 C322 NC/47 /SDZ PVCC TW_L_OP 0.1uF/50V/X7R 1nF/50V/X7R C317...
  • Page 32 CIRCUIT DIAGRAM-TOP RGB LAMP RING BOARD XP38 XP38 R123 R123 RA_5V 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω R968 R968 LED_CONTROL2 R118 R118 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω R970 R970 SYS_3V3 0Ω...
  • Page 33 CIRCUIT DIAGRAM-KEY BOARD B 24PIN/0.5mm 24PIN/0.5mm FB22 FB22 BASS BOOST BASS_BOOST 600Ω 600Ω POWER2 R1069 R1069 LIGHT R567 R567 TAC053 TAC053 R568 R568 Power R569 R569 LED1_R R576 R576 LED_1 R575 R575 VOL-_KEY FB23 FB23 LED_2 R574 R574 KEY_V- LED_3 R573 R573 LED_4...
  • Page 34 CIRCUIT DIAGRAM-KEY BOARD A LIGHT_CONTROL 600Ω 600Ω TAC053 TAC053 24PIN/0.5mm 24PIN/0.5mm BLUETOOTH LIGHT_CONTROL BLUETOOTH 600Ω 600Ω Power_KEY RED_LED1 TAC053 TAC053 WHITE_LED1 WHITE_LED2 R100 R100 FB10 FB10 WHITE_LED3 R130 R130 R101 R101 Power_KEY POWER1 WHITE_LED4 R102 R102 WHITE_LED5 R103 R103 600Ω 600Ω...
  • Page 35 CIRCUIT DIAGRAM-BOTTOM RGB LAMP RING BOARD LED4_FLASH 0Ω 0Ω R1127 R1127 0Ω 0Ω R1172 R1172 0Ω 0Ω TP102 TP102 TP103 TP103 3PIN/1.25mm 3PIN/1.25mm R990 R990 LEDRING2 TP104 TP104 0Ω 0Ω 0Ω 0Ω 0Ω 0Ω R991 R991 RGB_5V RGB_5V RGB_5V LED4_FLASH R967 R967 0Ω...
  • Page 36 CIRCUIT DIAGRAM-TERMINAL BOARD STB_3V3 Refer 40-SSB20U-HDD2G STB_3V3 R1032 R1032 AUX detect circuit STB_3V3 R986 R986 AUDIO_IN_DET 150K 150K 10K 20% WH09A-2H-B10K–F20 10K 20% WH09A-2H-B10K–F20 STB_3V3 R985 R985 4.7K 4.7K NC/ESD0402 ESD1 NC/ESD0402 ESD1 NPN_3DG3904M NPN_3DG3904M 10K 20% WH09A-2H-B10K–F20 10K 20% WH09A-2H-B10K–F20 NC/ESD0402 ESD2 NC/ESD0402 ESD2...
  • Page 37 CIRCUIT DIAGRAM-IR BOARD 24PIN/1.0mm/SMT 24PIN/1.0mm/SMT XP33 XP33 R922 R922 5V/2A R564 R564 R1179 R1179 0Ω 0Ω R565 R565 SYS_3V3 3.3V_STB R593 R593 CONTROL2 0Ω 0Ω R566 R566 R127 R127 R126 R126 LEDRING_CONTROL1 0Ω 0Ω R563 R563 4.7K 4.7K R125 R125 FLASH_LED1 C100 C100...
  • Page 38 CIRCUIT DIAGRAM-FLASH LAMP PANEL A CIRCUIT FLASH LED2_5V R1026 R1026 FLASH LED2_5V R930 R930 FLASH_LED2 C857 C857 FLASH LED LED64 LED64 XP34 XP34 LED_WHITE LED_WHITE CON_4P_0GNDD CON_4P_0GNDD FLASH_LED2 R1025 R1025 4.7K 4.7K NPN_3DG3904M NPN_3DG3904M R1024 R1024 Connect to top RGB lamp ring board XS4...
  • Page 39 CIRCUIT DIAGRAM-FLASH LAMP PANEL B CIRCUIT FLASH LED3_5V R1027 R1027 FLASH LED FLASH LED3_5V R962 R962 FLASH_LED_3 LED65 LED65 C885 C885 LED_WHITE LED_WHITE XP35 XP35 CON_4P_0GNDD CON_4P_0GNDD FLASH_LED_3 4.7K 4.7K NPN_3DG3904M NPN_3DG3904M R1028 R1028 Connect to top RGB lamp ring board XS5...
  • Page 40 CIRCUIT DIAGRAM-FLASH LAMP PANEL C CIRCUIT FLASH LED4_5V R1029 R1029 FLASH LED 3PIN/1.25mm 3PIN/1.25mm LED63 LED63 FLASH LED4_5V R963 R963 LED_WHITE LED_WHITE FLASH_LED_4 C886 C886 FLASH_LED_4 R1031 R1031 4.7K 4.7K NPN_3DG3904M NPN_3DG3904M R1030 R1030 Connect to bottom RGB lamp ring board XS6...
  • Page 41 MAIN BOARD PCB LAYOUT(TOP)
  • Page 42 MAIN BOARD PCB LAYOUT(BOTTOM)
  • Page 43 TOP RGB LAMP BOARD AND KEY BOARD LAYOUT(TOP)
  • Page 44 TOP RGB LAMP BOARD AND KEY BOARD LAYOUT(BOTTOM)
  • Page 45 BOTTOM RGB LAMP BOARD LAYOUT(TOP)
  • Page 46 BOTTOM RGB LAMP BOARD LAYOUT(BOTTOM)
  • Page 47 Part Number Part Name 57-PARYGP-00H SCREW COVER SHEET PARTYBOX 08-HPSG15-PT0 TOP COVER PARTYBOX300 08-HPSG10-KY2 KEYBOARD A (NON JN) PARTYBOX300 08-HPSG10-KY3 KEYBOARD A (JN) PARTYBOX300 59-290330-000B1 POWER BUTTON PARTYBOX 08-HPSG10-KE2 KEY BOARD B (NON JN) PARTYBOX 08-HPSG10-KE3 KEY BOARD B (JN) PARTYBOX 59-290340-000B1 VOLUME BUTTON PARTYBOX 08-HPSG15-CS1...
  • Page 48 PACKAGING EXPLODED VIEW Steel net face to top Bottom cover assy Mouth of packing bag Accessory packing box Right polyfoam Packing bag Main unit Left polyfoam Carton box Part number Name...
  • Page 49 SPARE PART LIST V1.7 Product Name SAP name (P/N) SAP Description Pos. No. PARTYBOX 200 & 300 59-291530-000 SILICONE SEAL PARTYBOX PARTYBOX 200 & 300 59-290310-000B1 FOOT PAD SIDE PARTYBOX PARTYBOX 200 & 300 02-JBG1W2-XX0B1 SIDE COVER PARTYBOX PARTYBOX 200&300 08-HPSG15-PF0 FRONT GRILLE ASSY PARTYBOX200&300 PARTYBOX 200 &...
  • Page 50 76-293530-0ATG9 GIFT BOX PARTYBOX200 ME PARTYBOX 200 76-293530-0ATG7 GIFT BOX PARTYBOX200 RU PARTYBOX 200 76-293530-0ATF2 GIFT BOX PARTYBOX200 AM JBL PARTY BOX200 08-HPSG14-CS0 MAIN BOARD 2PCS PARTYBOX200 08-HPSG14-PB0 WOODEN BOX ASSY PARTYBOX200 PARTYBOX 200 PARTYBOX 300 08-HPSG15-PT0 TOP COVER PARTYBOX300...
  • Page 51 GIFT BOX PARTYBOX300 RU PARTYBOX 300 76-293530-0ATF1 GIFT BOX PARTYBOX300 AM PARTYBOX 300 46-KK022T-02XFC DC CABLE 2P +MAGNET RING PARTYBOX300 JBL PARTY BOX300 08-HPSG15-CS0 MAIN BOARD2PCS PARTYBOX300 WOODEN BOX ASSY PARTYBOX300 PARTYBOX 300 08-HPSG15-PB0 Remarks: 07-BTM20I-KC123 BT MODULEBM20IK PARTYBOX is using on new main board(silk-screen on PCB is 40-HPSG15-MAC2G) 02-JBG1W2-XX0B1 SIDE COVER PARTYBOX is same structure with old part,just raw material is difference.
  • Page 52 REVISION LIST Version 1.0 * Initial release for JBL & . 201 - Version 1.1 * Update Spare Parts List 201 -12 Version 1.2 *Update set block diagram/main board&DC board circuit diagram/main board&DC board layout/spare part list. Remarks:If replace the old main board by new one,need to replace with new key board at the same time. 20190105 Version 1.3...

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