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Summary of Contents for Beijer Electronics iX Panel K100
- Page 1 Panel K100 Service & Maintenance Manual English MAEN003, 2010-05...
- Page 2 The information in this document is subject to change without notice and is provided as available at the time of printing. Beijer Electronics AB reserves the right to change any information without updating this publication. Beijer Electronics AB assumes no responsibility for any errors that may appear in this document.
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Page 3: Table Of Contents
8.4.1 Replacing the Complete Front ........26 Replacing the Backlight ......... 27 Available Spare Parts for iX Panel K100 ......28 9 Service Menu ............29 Service Menu in an Empty Panel ....... 29 Service Menu in a Panel with Project ......29 Service Menu Options ........... - Page 4 Electronics ............44 14.3 Recycling ............45 14.4 Environmental Impact Report ........45 Beijer Electronics, MAEN003...
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Page 5: Safety Precautions
Separate the high voltage, signal and supply cables. • Make sure that the voltage and polarity of the power source is correct before • connecting the product to the power outlet. Peripheral equipment must be appropriate for the application and location. • Beijer Electronics, MAEN003... -
Page 6: During Use
Dismantling and Scrapping The operator panel or parts thereof shall be recycled according to local • regulations. The following components contain substances that might be hazardous • to health and the environment: lithium battery, electrolytic capacitor and display. Beijer Electronics, MAEN003... -
Page 7: Introduction
Introduction Introduction This manual describes how to maintain the iX Panel K100. The functions available in iX Developer depend on which operator panel model is used. iX Panel K100 The following drawings are available for iX Panel K100: Outline drawing •... -
Page 8: Maintenance
Dismantling and Scrapping The operator panel, or parts thereof, should be recycled according to local • regulations. The following components contain substances that might be hazardous to • health and the environment: lithium battery, electrolytic capacitor, display. Beijer Electronics, MAEN003... -
Page 9: Contact And Support
To ensure quick resolution, provide as many details as possible in your report. Include the date and time when the problem occurred, a description of what you were trying to do, the detailed steps you took that led up to the problem, and details about any error messages received. Beijer Electronics, MAEN003... -
Page 10: Installation
1. Unpack and check the delivery. If damage is found, notify the supplier. Panel cut out 343 x 208 mm (13.5 x 8.18 inch) x 14 Note: Place the operator panel on a stable surface during installation. Dropping it or letting it fall may cause damage. Beijer Electronics, MAEN003... - Page 11 For text strip 3.5 mm (0.14 inch) 6.5 mm (0.26 inch) 3. Secure the operator panel in position, using all the fastening holes and the provided brackets and screws: x 14 0.5 - 1.0 Nm Beijer Electronics, MAEN003...
- Page 12 2.5 mm Connect cable C. – Connect cable D. – 5. Carefully remove the laminated film over the operator panel display, to avoid static electricity that could damage the panel. Beijer Electronics, MAEN003...
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Page 13: Connections To The Controller
Cables, peripheral equipment and accessories must be suitable for the application and its environment. For further details or recommendations, please refer to the supplier. Caution: When using a compact flash card, do not remove the card when the busy indicator is illuminated. Beijer Electronics, MAEN003... -
Page 14: Technical Data
Technical Data Technical Data Parameter iX Panel K100 Front panel, W x H x D 382 x 252 x 6 mm Mounting depth 58 mm (158 mm including clearance) Front panel seal IP 66 Rear panel seal IP 20 Keyboard material Membrane switch keyboard with metal domes. -
Page 15: Chemical Resistance
The powder paint shows little or no resistance to the following chemicals at room temperature: Acetic acid, conc. Methyl-ethyl ketone Toluene Acetone Nitric acid 30% Trichlorethylene Ammonia 5% Phenol Xylene Ammonia, conc. Sodium hydroxide 5% 97 octan unleaded petrol Ethyl acetate Sodium hydroxide 30% 98 octan leaded petrol Beijer Electronics, MAEN003... -
Page 16: Keyboard Material
Autotex is not resistant to high pressure steam at over 100 °C or the following chemicals: Concentrated mineral acids Benzyl alcohol Concentrated caustic solution Methylene chloride Outdoor Use In common with all polyester based films Autotex F157/F207 is not suitable for use in conditions of long term exposure to direct sunlight. Beijer Electronics, MAEN003... -
Page 17: Screen Surface
5 hours 5.2.3 Autoflex EB It is recommended to use the Autoflex EB key protection sheet, that can be ordered from Beijer Electronics. Solvent Resistance Autoflex EB withstands exposure to the same chemicals as Autotex F157 or F207 according to section Autotex F157/207. -
Page 18: Hardware Tests
The manufacturer performs extensive hardware testing before an operator panel is approved. Some tests are performed by external testing companies, such as the Swedish National Testing and Research Institute. All operator panels are submitted to testing before leaving the manufacturer. Beijer Electronics, MAEN003... -
Page 19: Additional Hardware
Additional Hardware Additional Hardware Memory Card An internal Compact Flash memory card can be used in iX Panel K100 for expansion of the project memory. Note: When using an internal Compact Flash memory card, no external Compact Flash memory card can be used. An external USB Flash drive can be used for the same functions as an external Compact Flash card. -
Page 20: Settings In Ix Developer
The size of the internal memory card must be entered in iX Developer. 1. Click on Settings on the Project group of the Project ribbon tab. 2. Select the Display/Panel properties. The size of the internal memory card is stated under Memory Card. Beijer Electronics, MAEN003... -
Page 21: Hardware Replacement
See Available Spare Parts for iX Panel K100. Mode Switches The iX Panel K100 has four mode switches (DIP switches) located on the rear side of the operator panel. Warning: The modes below are to be used with caution. -
Page 22: Cables
To release the flex cables from the connector, gently push the two flanges on the cable connector towards the flex cable. Note: The connectors must be unlocked on both sides before removing the cable, otherwise the flex cable may be damaged. Beijer Electronics, MAEN003... -
Page 23: Replacing The Rear Cover
Hardware Replacement Replacing the Rear Cover The following is needed: A new rear cover, see Available Spare Parts for iX Panel K100 • A torx T10 screwdriver • Note: Make sure to use adequate ESD protection. Follow the steps below to replace the rear cover: 1. -
Page 24: Replacing The Display/Display Cable
Hardware Replacement Replacing the Display/Display Cable The following is needed: A new display/display cable, see Available Spare Parts for iX Panel K100 • A torx T10 screwdriver • Note: Make sure to use adequate ESD protection. Follow the steps below to replace the display/display cable: 1. -
Page 25: Self-Test Of The Display
1. Start the operator panel in a self-test mode (see table in the Mode Switches section). 2. Go to the display test. Verify that the display works. 3. If the screen does not work, try fault tracing, see the Fault Tracing section. Beijer Electronics, MAEN003... -
Page 26: Replacing The Complete Front
• Note: Make sure to use adequate ESD protection. Follow the steps below to replace the complete front of the iX Panel K100: 1. Power off the operator panel. 2. Follow the steps 1-3 and 5 in the Replacing the Display/Display Cable instruc- tions, but in step 3, only disconnect the flex cable. -
Page 27: Replacing The Backlight
A torx T10 screwdriver • Note: Make sure to use adequate ESD protection. Follow the steps below to replace the battery of the iX Panel K100: 1. First, follow the steps 1–5 in section Replacing the Rear Cover. 2. Gently move the backlight diagonally in direction from the display center to release the snap-in closure that keeps the backlight in place. -
Page 28: Available Spare Parts For Ix Panel K100
Ethernet RJ45 test connector 601009006 TEST PLUG RS232 RS232 test connector 601009007 TEST PLUG RS422/485 RS422/485 test connector 601009004 TEST PLUG USB H-D USB Host and Device test connector 601009069 TEST PLUG USB H USB Host test connector Beijer Electronics, MAEN003... -
Page 29: Service Menu
The erase function will detect if the project is located in the panel memory or on a memory card. Pressing Erase Project will completely remove the project and all its components from the panel memory/the memory card. Beijer Electronics, MAEN003... -
Page 30: Format Memory Card
Service Menu 9.3.4 Format Memory Card The format memory card function will detect if external and internal memory cards. Select which card to format and, in some cases, formatting alternatives. Beijer Electronics, MAEN003... -
Page 31: Hardware Self Test
D-subs are on. 5. When the self-test is finished, power off the operator panel and set all mode switches to the OFF position. If an error occurs during the self-test, try to fault trace. See Fault Tracing. Beijer Electronics, MAEN003... -
Page 32: Additional Installation Tips
Multi-wire conductors are better than single wire conductors with the same area. A braided conductor wire with the same area is even better. The best is a short, thick grounding braid. Beijer Electronics, MAEN003... -
Page 33: Ethernet Connection In The Panel
A more elegant method is to expand the shielded Ethernet cabling with a piece of unshielded Ethernet cable, see 4 in drawing above. You can ground the shield via an external 0.1 uF/250 V plastic capacitor, see 5 in drawing above. This will connect the HF transients to the ground. Beijer Electronics, MAEN003... -
Page 34: To Achieve Better Emc Protection
Additional Installation Tips 11.3 To Achieve Better EMC Protection Initially, use the original cabling from Beijer Electronics primarily. • Use shielded cables for RS232 communication. • Use twisted pair and shielded cabling for RS422 and RS485. • Use the cabling intended for the bus type; Ethernet, Profibus, CC-Link, •... -
Page 35: Ambient Temperature
The loss effect drops from e.g. 25 W to only 5 W. The operator panel’s loss effect = supply voltage x current. Virtually no power goes to external users and no loss effects due to inputs. Beijer Electronics, MAEN003... -
Page 36: Safety
Transients on the 24 V feed are connected to the ground. • No risk that the 24 V feed is at a high level in relationship to the ground. This • is not unusual since there is high static electricity. Beijer Electronics, MAEN003... -
Page 37: Galvanic Isolation
24 V feed, disturbances and grounding currents from the 0 V on the 24 V side will disrupt communication. Using this type of unit solves one problem but creates a larger problem! A substandard installation may work now, but problems may arise when other devices are connected. Beijer Electronics, MAEN003... -
Page 38: Cable And Bus Termination Rs485
Set jumper pins 6-19. Use CAB8. It offers the option of bus termination with pull-up/-down. It • is also easy to connect the bus cable via the screw terminal block. See 4 in drawing above. Beijer Electronics, MAEN003... -
Page 39: Fault Tracing
3. Check that the correct controller driver is used. 4. Check the communication ports on the CPU board. The iX Panel K100 is working but the backlight is off 1. Check the backlight dimming. 2. Check that the backlight is connected to the power card. - Page 40 3. Make sure the display cable is not folded or damaged in any way. Replace the display cable according to the Replacing the Display/Display Cable section. Low battery / No battery 1. Connect iX Panel K100 to an external power source to automatically charge the battery. Beijer Electronics, MAEN003...
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Page 41: Software
(Remote Access function) in the iX Panels. System Program • The iX Panel K100 is delivered with a system program (operating system) pre-stored in the operator panel memory. The firmware (the software in the operator panel) consists of three parts at delivery: 1. -
Page 42: Update Software
Updating of the operator panel system program requires the following: A PC with Image Loader application • An Ethernet connection between the PC and the operator panel • The operator panel IP address • The Image file from the web site • Beijer Electronics, MAEN003... - Page 43 7. Set the mode switches in mode 0000 (Run mode). 8. Reconnect power to the operator panel. Note: When updating an operator panel, it is important to ensure that power is not interrupted during the transfer. Related information Mode Switches Beijer Electronics, MAEN003...
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Page 44: Environmental Aspects
There is a separate circuit board for the display. The liquid crystals in the display are cyclohexane compounds. The fluorescent tube contains mercury and lead solder. Batteries The operator panel contains a button cell lithium battery. The battery is not classified as environmentally hazardous by the Swedish Battery Ordinance (1997:645). Beijer Electronics, MAEN003... -
Page 45: Recycling
fluorescent tube service life. Supply the operator panel with 24 V DC. If the input voltage is lower, the loss effect increases. Ensure that the operator panel, battery, and packaging are recycled in an environmentally responsible manner. Beijer Electronics, MAEN003... - Page 46 HEAD OFFICE SUBSIDIARIES SWEDEN GERMANY Beijer Electronics Products AB Elektronik-Systeme Lauer GmbH & Co. KG Beijer Electronics Inc. Box 426 Kelterstraße 59 939 N. Plum Grove Road, Suite F SE-201 24 Malmö, Sweden 72669 Unterensingen, GERMANY Schaumburg, IL 601 73, USA...
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