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Replacement of 15mm Solenoid Assembly
WARNING
!
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to this
product before installation, servicing, or conversion.
• Operate within the manufacturer's specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical supplies
(when necessary) should be connected and the product tested for
proper function and leakage. If audible leakage is present, or the
product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered by
paint, etc. If masking is not possible, contact your local representative
for replacement labels.
Safety Guide
For more complete information on recommended application
guidelines, see the Safety Guide section of Pneumatic Division
catalogs or you can download the Pneumatic Division Safety
Guide at: www.parker.com/safety
Introduction
Follow these instructions when replacing a solenoid pilot valve
assembly on B, F, H, Solstar, Interface 2000, and PVL Series and
on individual manifold and subbase mounting solenoids.
Application Limits
These products are intended for use in general purpose
compressed air systems only.
Operating Inlet Pressure:
Max. (2 & 3-Position)
NOTE: Solenoid operated valves, when specified with external pilot, may
have operating pressures down to vacuum in the main valve. External pilot
pressure and air pilot signals must be greater than or equal to that in the
main valve, but not outside the ratings above.
Normal Ambient Temperature Range:
Mobile Ambient Temperature Range:
(-40°F to 158°F)
Normal Voltage Range:
Rated Voltage +10%, -15%
Mobile Voltage Range:
Rated Voltage +25%, -30%
Wiring
Follow all requirements for local and national electrical codes.
Pneumatic Division
Richland, Michigan 49083
kPa
psig
bar
1000
145
10.0
-15°C to 49°C
(5°F to 120°F)
-40°C to 70°C
Service Kits Available
The following service kits contain the appropriate seals and parts
necessary for ordinary field service.
"B" Series
"B" Series
Voltage
Standard
"02" Option
Pins Up
Pins Down
12VAC
24VAC
PS2982*42P
PS3541*42P
120VAC
PS2982*53P
PS3541*53P
240VAC
PS2982*57P
PS3441*57P
12VDC
PS2982*45P
PS3541*45P
12VDC** PS2982*47P
††
24VDC
PS2982*49P
PS3541*49P
24VDC** PS2982*48P
††
48VDC
"Interface 2000"
"15mm Solenoid"
Voltage
& "PVL" Series
"NO" Series
Pins Down
12VAC
24VAC
PS3441*42P
PS3202*42P
120VAC
PS3441*53P
PS3202*53P
240VAC
12VDC
PS3441*45P
PS3202*45P
12VDC**
24VDC
PS3441*49P
PS3202*49P
24VDC**
48VDC
PS3441*51P
* = Override Option
B = Flush, Non-Locking
C = Flush, Locking
D = Extended, Non-Locking
E = Extended, Locking
** = Mobile Voltage
= Not available with Override Options D and E.
= Not available with Override Options B and C.
††
= Not available with Override Option E.
§
= Only available with Override Option B.
§§
= Only available with Override Option D.
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS
CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its
subsidiaries and authorized distributors provide product and/or system options
for further investigation by users having technical expertise. It is important
that you analyze all aspects of your application, including consequences of
any failure and review the information concerning the product or systems
in the current product catalog. Due to the variety of operating conditions
and applications for these products or systems, the user, through its own
analysis and testing, is solely responsible for making the final selection of the
products and systems and assuring that all performance, safety and warning
requirements of the application are met.
The products described herein, including without limitation, product features,
specifications, designs, availability and pricing, are subject to change by Parker
Hannifin Corporation and its subsidiaries at any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION
IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS.
CONTACT YOUR LOCAL REPRESENTATIVE.
Service Instructions:
V402EP
15mm Solenoid Replacement Kits
ISSUED: September, 2006
Supersedes: January, 2004
Doc. #V-402P, ECN #060870, Rev. 7
"F" Series
"Solstar" Series
"Solstar" Series
"H Series"
"NC" Solenoid
"NO" Solenoid
Pins Down
Pins Down
Pins Down
PS3541*42P
PS3541*42P
PS3201*42P
PS3541*53P
PS3541*53P
PS3201*53P
PS3441*57P
PS3541*45P
PS3541*45P
PS3201*45P
PS3541*49P
PS3541*49P
PS3201*49P
PS3541*51P
PS3201*51P
"15mm Solenoid"
"15mm Solenoid"
"NC" Series
"NC" Series
Pins Up
Pins Down
Pins Up
PS3541*42P
PS2982*42P
§
PS3541*53P
PS2982*53P
§
PS3441*57P
PS2982*57P
§
PS3541*45P
PS2982*45P
PS2982*47P
PS3541*49P
PS2982*49P
§
PS2982*48P
!
§§
§§

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Summary of Contents for Parker V402EP

  • Page 1 FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS NOTE: Solenoid operated valves, when specified with external pilot, may CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. have operating pressures down to vacuum in the main valve. External pilot This document and other information from Parker Hannifin Corporation, its pressure and air pilot signals must be greater than or equal to that in the subsidiaries and authorized distributors provide product and/or system options main valve, but not outside the ratings above. for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of Normal Ambient Temperature Range: -15°C to 49°C...
  • Page 2 15mm Solenoid Replacement Kits V402EP Service Instructions 6. Replace the electrical connector using the previous identifications to correctly match solenoids and electrical NOTE: See Figures for torque values. connectors. When installing connector, engage the 1. After electrically de-energizing unit and relieving air ground terminal first when pushing the connector onto the pressure, remove the electrical connector. Remove snap- solenoid terminal.
  • Page 3 DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. Port Identification/Connections/Symbols This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all...
  • Page 4 F3 Series Valves V-410EP 1. The bottom surface of the sandwich block has several holes which receive Wiring Instructions the small plugs. This is accessed by loosening the three main body mounting 1. Follow all requirements for local and national electrical codes. screws (item A) with a 3 mm hex wrench and removing the valve from its 2.
  • Page 5 Wiring Instructions change by Parker Hannifin Corporation and its subsidiaries at any time without notice. 1. Follow all requirements for local and national electrical codes. 2. Remove end cover from base by backing off the two captive screws.
  • Page 6 F3 Series Valves - Valve Body Service V-411DP 7. Remove a new spool assembly (item #19) from its protective bag and 15. Line up the mounting holes and tighten the captive mounting screws grease seals and bore. Then insert spool into valve bore, taking care to (item #21).
  • Page 7 CAUTION: An interruption of 10 milliseconds or greater to the change by Parker Hannifin Corporation and its subsidiaries at any time power supplied to the solenoid of a solenoid operated valve without notice.
  • Page 8 F3 Series Valves - Solenoid Service V-412DP 6. Slide the new replacement solenoid coil into the sandwich End Cover adapter, such that the 3 pins line up with the three slots in the Solenoid Coil sandwich adapter. Gasket - solenoid coil to sandwich adapter 7.
  • Page 9 The products described herein, including without limitation, product features, NOTE: Solenoid operated valves, when specified with external specifications, designs, availability and pricing, are subject to change by Parker pilot, may have operating pressures down to vacuum in Hannifin Corporation and its subsidiaries at any time without notice.
  • Page 10 F3 Series Valves - Manifold Installation V-413DP increase pressure levels include supply air at both end plates (Items 8. Place the entire assembly on a flat surface — Square up each #1 & 10), at intermediate inlets and sequencing the valve operation manifold (by lightly tapping on the manifold) and each of the to maximize time between different valve shifts.
  • Page 11 F3 Series Valves - Manifold Installation V-413DP 4. Connect cylinder ports marked #2 and #4 to cylinder or other Special Assembly Procedures for manifolds with auxiliary inlet device to be supplied air. Connections are commonly made to and outlet and/or selector type sandwich regulators. ports on end of manifold opposite wiring cavity.
  • Page 12 F3 Series Valves - Manifold Installation V-413DP Part Identification List Mounting Screws - for valve & sandwich block to base Item # Description Flat Gasket - blanking plate to manifold base Blanking Plate Right End Plate Mounting Screw - for blanking plate Molded Gasket - manifold base to manifold base or end plate Pipe plugs - for bottom or end ports (shown on #3 manifold...
  • Page 13 The products described herein, including without limitation, product features, ratings above. specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice. Ambient Temperature Range: -15°C to 49°C (5°F to 120°F)
  • Page 14 F3 Series Valves - Subbase Installation V-414CP Line up the captive mounting screws. Tighten using a 3 mm wrench; Pilot Pressure Supply torque from 2.5 to 2.9 N•m (22 to 26 in-lbs) using progressive steps This valve requires a source of air pressure for shifting - a pilot supply. with a criss-cross pattern.
  • Page 15 The products described herein, including without limitation, product features, mounted F3 Valves. It may be used in combination with Sandwich specifications, designs, availability and pricing, are subject to change by Parker Regulator option, and should be mounted between the regulator Hannifin Corporation and its subsidiaries at any time without notice.
  • Page 16 F3 Sandwich Flow Controls V-415CP Symbol Valve Side Base Side NOTE:Sandwich flow controls can only be used with F3 valves manufactured after 3/1/97 (date code CB3). These units will have socket head cap screws for holding the valve body to the base. Sandwich units will not fit units with button head screws.
  • Page 17 The products described herein, including without limitation, product features, CAUTION: Do not use synthetic, reconstituted, or oils with an specifications, designs, availability and pricing, are subject to change by Parker alcohol content or detergent additive. Hannifin Corporation and its subsidiaries at any time without notice.
  • Page 18 F3 Sandwich Regulators V-416CP Engage the electrical plug carefully during this process. Tighten the Pilot Pressure Supply three main body mounting screws (item #1) from 2.5 to 2.9 N•m This valve requires a source of pressure for shifting - a pilot supply. The (22 to 26 in-lbs).
  • Page 19 The products described herein, including without limitation, product features, CAUTION: Do not use synthetic, reconstituted, or oils with an specifications, designs, availability and pricing, are subject to change by Parker alcohol content or detergent additive. Hannifin Corporation and its subsidiaries at any time without notice.
  • Page 20 F3 Sandwich Regulators V-417DP Conversion Procedures Common Port to Selector Remove pressure and electrical connections and perform conversion per 12 End of Regulator Block instructions below. Tighten all fasteners per Table 3. Liberally grease all seals. • Remove & discard stamped plate (item #5) & screws (item #6). •...
  • Page 21 F3 Sandwich Regulators V-417DP Pilot Pressure Supply Table 2 This valve requires a source of pressure for shifting - a pilot supply. The Regulator Block Plug Locations sixth character in the model number identifies this supply when the valve Function Digit 11 14 End 12 End Bottom was assembled at the factory.
  • Page 22 F3 Sandwich Regulators V-417DP Push the adjusting knob inward to engage lock. Installation Resetting may be required to compensate for flow after the valve is Remove pressure and electrical connections before installation. cycling in normal use. If valve is not mounted to base skip steps 1 and 2. (For remote air operated regulator, follow instructions for the pilot regulator Loosen body to base mounting bolts (item #1) using a 3 mm hex for setting, using the technique above.)
  • Page 23 (ribbon lead colored brown) to the first solenoid (Terminal to change by Parker Hannifin Corporation and its subsidiaries at any time without notice. “14” on the Manifold Terminal Block - see Figures 4 and 5) of the closed manifold.
  • Page 24 F3, F5, F6, F7, H1, H2, H3 Collective Wiring Manifold V-418EP 19-Pin Round Addressing Address Wire Number Number Color Brown Orange Yellow Green Common Black (18 Ga.) 14 TERMINAL Blue Purple Grey White COM TERMINAL Ground Black 12 TERMINAL Brown Orange Figure 4 Yellow...
  • Page 25 External pilot pressure and air pilot signals The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker must be greater than or equal to that in the main valve, Hannifin Corporation and its subsidiaries at any time without notice.
  • Page 26 F3 Manifold Bases With Interconnect Wiring V419DP Address Address 1. Line up Manifolds (Item 9) in order of assembly while viewing Manifold Manifold Address Number Number Address Number Number Number Number cylinder ports #2 and #4. Assembly is from right to left. Place the Right End Plate (Item 1) at the right end of the Ground bank.
  • Page 27 F3 Manifold Bases With Interconnect Wiring V419DP Item # Description Right End Plate Tie Rod Molded Gasket Manifold Base Interface Plate Mounting Screw Interconnect Wiring Module Gasket Interconnect Wiring Module Tie Rod Interconnect Wiring Module Cover Cover Screw Cover Washer Pipe Plug - for 12 &/or 14 end ports Pipe plugs - for bottom or end ports (shown on manifold only)
  • Page 28 Convert all valves to be of the external type to external pilot other valves in the manifold bank. supply from 12 or 14 depending on which was chosen. For all Instruction Sheets, go to www.parker.com/pneumatic Instruction Sheets Available: V-414 - F3 Series Valves - Subbase Installation 2 & 3-Position, 4-Way, 5-Ports V-402 - F &...
  • Page 29 Introduction In-Service Lubrication - In-service lubrication is not required; however, if lubrication is to be used, Parker F442 oil is recommended. This oil is Follow these instructions when the assembled valve(s) are installed, and specially formulated to provide peak performance and maximum service for proper operation.
  • Page 30 F5 Series Valves V-430DP Connections 2. To remove a plug, insert a narrow tool under the side of the nib and pry it upward slightly. Then, grasp the projecting nib (long nose pliers may help) 14 Solenoid 12 Solenoid and pull it out. Examine the o-ring to be sure it is not torn or nicked, and that Valves with Wires Black Wires Red Wires...
  • Page 31 The products described herein, including without limitation, product features, Reassemble cover to base by tightening screws from 0.8 to 1.0 N•m specifications, designs, availability and pricing, are subject to change by Parker (7 to 9 in-lbs). Hannifin Corporation and its subsidiaries at any time without notice.
  • Page 32 F5 Series Valves - Valve Body Service V-431BP 7. Remove a new spool assembly (19) from its protective bag and grease 15. Line up the mounting holes and tighten the captive mounting screws seals and bore. Then insert spool into valve bore, taking care to (21).
  • Page 33 The products described herein, including without limitation, product features, 2. Remove end cover from base by backing off the two captive screws. specifications, designs, availability and pricing, are subject to change by Parker Reassemble cover to base by tightening Hannifin Corporation and its subsidiaries at any time without notice.
  • Page 34 F5 Series Valves - Solenoid Service V-432BP 7. Secure the solenoid coil (9) to the sandwich adapter (13) with the Gasket - solenoid coil to sandwich adapter captive screw (4) which is attached to the sandwich adapter. Tighten Mounting Screw - solenoid coil to operator adapter (not shown) this screw from 0.5 to 0.7 N•m (4 to 6 in-lbs) of torque.
  • Page 35 Parker Hannifin Corporation and its subsidiaries at any time without notice. Ambient Temperature Range: -15°C to 49°C (5°F to 120°F)
  • Page 36 F5 Series Valves - Manifold Installation V-433CP Manifold Application Valves may be arranged into a modular manifold assembly. This may have up to any number of stations providing that sufficient pressure and capacity is obtained in the circuits downstream of the valve outlets;...
  • Page 37 F5 Series Valves - Manifold Installation V-433CP plug is used to isolate port “1”, the left plug is used to isolate Apply main pressure and check for leaks. If any are present, do not port “5” and the right plug is used to isolate port “3”. operate valves on the manifold bank - repeat the assembly process until satisfactory.
  • Page 38 F5 Series Valves - Manifold Installation V-433CP FIGURE 4 Part Identification List Item # Description Item # Description Right End Plate Left End Plate Molded Gasket - manifold base to manifold base or end plate Mounting Screw - end plate to base (12 &...
  • Page 39 CAUTION: An interruption of 10 milliseconds or greater to the power supplied to the solenoid of a solenoid operated valve This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further may cause the valve to shift.
  • Page 40 F5 Series Valves - Subbase Installation V-434BP Pilot Pressure Supply Instruction Sheets Available: V-430CP - Valve Installation & Operating Instructions This valve requires a source of air pressure for shifting - a pilot supply. V-431BP - Valve Body Service Instructions The sixth character in the model number identifies this supply when the V-432BP - Solenoid Service Instructions valve was assembled at the factory.
  • Page 41 V-433BP - Manifold Installation Instructions The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker V-434BP - Subbase Installation Instructions Hannifin Corporation and its subsidiaries at any time without notice.
  • Page 42 F5 Sandwich Flow Controls V-435BP Installation of Flow Control Sandwich (For valve installation see the instruction sheet(s) shipped with the product) Valve 1) Remove the valve from the subbase or manifold (if assembled) Body by loosening the three main body mounting screws (item A) with a 4 mm hex wrench.
  • Page 43 Min. (2-Position - Air Return) The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Min. (2-Position w/ Spring Hannifin Corporation and its subsidiaries at any time without notice.
  • Page 44 F5 Sandwich Regulators V-436BP Gage Installation Pilot Pressure Supply Units may be shipped with a standard gage installed. Larger gages (if so This valve requires a source of pressure for shifting - a pilot supply. The ordered) are shipped loose with fittings to include a pipe nipple, coupling sixth character in the model number identifies this supply when the valve and Street EL 45°.
  • Page 45 Min. (2-Position - Air Return) The products described herein, including without limitation, product features, Min. (2-Position w/ Spring specifications, designs, availability and pricing, are subject to change by Parker and Air Return) Hannifin Corporation and its subsidiaries at any time without notice.
  • Page 46 F5 Sandwich Regulators V-437BP Common Port to Selector Conversion Procedures 12 End of Regulator Block Remove pressure and electrical connections and perform conversion per • Remove & discard stamped plate (item 5) & screws (item 6). instructions below. Tighten all fasteners per Table 3. Liberally grease all seals. •...
  • Page 47 F5 Sandwich Regulators V-437BP Pilot Pressure Supply Table 2 This valve requires a source of pressure for shifting - a pilot supply. The Regulator Block Plug Locations sixth character in the model number identifies this supply when the valve Function Digit 11 14 End 12 End Bottom was assembled at the factory.
  • Page 48 F5 Sandwich Regulators V-437BP Push the adjusting knob inward to engage lock. Installation Resetting may be required to compensate for flow after the valve is Remove pressure and electrical connections before installation. cycling in normal use. If valve is not mounted to base skip steps 1 and 2. (For remote air operated regulator, follow instructions for the pilot regulator Loosen body to base mounting bolts (item 1) using a 3 mm hex for setting, using the technique above.)
  • Page 49 External pilot pressure and air pilot This document and other information from Parker Hannifin Corporation, its subsidiaries signals must be greater than or equal to that in the and authorized distributors provide product and/or system options for further main valve, but not outside the ratings above.
  • Page 50 F3 / F5 Series Valves - Manifold with Flexboard - Option D & E V-438CP Collective Wiring Assembly Collective Wiring Module Collective Wiring Module Collective Wiring End Plate Size Kit Number 25-Pin Sub-D SCD251CA Do Not Twist Kit includes: (1) wiring box, (1) gasket, (4) tie rods and Flex Ribbon (4) bolts.
  • Page 51 F3 / F5 Series Valves - Manifold with Flexboard - Option D & E V-438CP pilot supply may be applied to either port 12 or 14. The other Manifold Application manifold base’s pilot supply ports need to be plugged with the Valves may be arranged into a modular manifold assembly.
  • Page 52 F3 / F5 Series Valves - Manifold with Flexboard - Option D & E V-438CP FIGURE 2: Example Schematic Diagram - shows manifolds with valve assemblies and plugs...
  • Page 53 Safety Guide section of Pneumatic Division Lubrication catalogs or you can download the Pneumatic Division Safety Factory Pre-lubed. If lubricating in service, use Parker F440 oil or Guide at: www.parker.com/safety equivalent paraffin based mineral oil with 150 to 200 SSU viscosity @100°F.
  • Page 54 This valve / base has a standard ISO 5599/2: 1990 mounting interface. Pin #1 Valve bodies labeled Parker Model 45_, and bases marked ISO 2E, 3E, Pin #2 or 4E or simply O 2E, O 3E, or O 4E (opposite the junction box under the...
  • Page 55 It is important that you analyze all aspects of your application, Factory Pre-lubed. If lubricating in service, use Parker F440 oil or including consequences of any failure and review the information concerning the product or systems in the current product catalog.
  • Page 56 F & H ISO Valve Service V-441BP NOTE ON CNOMO PILOT KITS: Torque Item Description For H ‘A’ CNOMO valves, use Parker o-ring size 2006 for item 23. (In. / Lb.) 1 Nut, Diffuser 2 Coil, CNOMO 3 Pilot, CNOMO 4 Screws, CNOMO Mount...
  • Page 57 2. Remove end cover from base by backing off the two captive features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any screws. Reassemble cover to base by tightening screws from time without notice.
  • Page 58 (22.0 to 23.2) (22.0 to 23.2) PS3713P H3 / F7 Manifold to Manifold Gasket (1) For all Instruction Sheets, go to www.parker.com/pneumatic Instruction Sheets Available: V-442P - H ISO 5599-1 Auto Valve Installation V-446P - F5/H1 Sandwich Regulator V-402CP - F & H ISO 5599-2 Solenoid Service V-443P - F &...
  • Page 59 Factory Pre-lubed. If lubricating in service, use Parker F440 oil features, specifications, designs, availability and pricing, are subject or equivalent paraffin based mineral oil with 150 to 200 SSU to change by Parker Hannifin Corporation and its subsidiaries at any time without notice. viscosity @100°F.
  • Page 60 F5 Shown F7 / H3 Tie Rods (12) PS3736P For all Instruction Sheets, go to www.parker.com/pneumatic Instruction Sheets Available: V-441P - F & H ISO Valve Service V-445P - F & H ISO Flow Control Installation V-442P - H ISO 5599-1 Auto Valve Installation V-446P - F5/H1 Sandwich Regulator V-402CP - F &...
  • Page 61 Independent Port Regulator with 4-Way, 3-Position, Inlet to Cylinder Function 3-Position, Cylinder to Exhaust Function Factory pre-lubed. If lubricating in service, use Parker F440 oil or equivalent paraffin based mineral oil with 150 to 200 SSU viscosity @100°F. CAUTION: Do not use oils that are synthetic, reconstituted, have an alcohol content or a detergent additive.
  • Page 62 4, 8, 9, 0 Bonnet, Air Pilot E, F, H, J Regulator Not Available with Pilot Source Codes Listed For all Instruction Sheets, go to www.parker.com/pneumatic Instruction Sheets Available: V-442P - H ISO 5599-1 Auto Valve Installation V-446P - F5/H1 Sandwich Regulator V-402CP - F &...
  • Page 63 Factory pre-lubed. If lubricating in service, use Parker F442 oil or equivalent The products described herein, including without limitation, product paraffin based mineral oil with 150 to 200 SSU viscosity @100°F.
  • Page 64 Use a probe to test if holes are open - the probe must be able to pass through the thickness of the sandwich block for the holes to be open. For all Instruction Sheets, go to www.parker.com/pneumatic Instruction Sheets Available:...
  • Page 65 24VAC The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to 24VDC change by Parker Hannifin Corporation and its subsidiaries at any 120VAC time without notice. 1 of 4...
  • Page 66 F & H ISO 5599-2 Manifold Bases With Interconnect Wiring V448BP Manifold / End Plate Assembly Torque Values Supply 10-30 VDC Supply 120 VAC Connector A Connector B Connector A Connector B Address Address Address Address Valve Series F5 / H1 F6 / H2 F7 / H3 Number...
  • Page 67 F & H ISO 5599-2 Manifold Bases With Interconnect Wiring V448BP Double Air Pilot Single Solenoid Double Solenoid Plug Location Not Plugged Passage Not Drilled Through Plug Location Plugged Isolator Plug In Galley Or Pipe Plug In Port Figure 5 Air Piping Assembly 1.
  • Page 68 H2 / F6 Manifold to Manifold Gasket (1) PS3713P H3 / F7 Manifold to Manifold Gasket (1) For all Instruction Sheets, go to www.parker.com/pneumatic Instruction Sheets Available: V-442 - H ISO 5599-1 Auto Valve Installation V-446 - F5/H1 Sandwich Regulator V-402 - F &...
  • Page 69 Factory Pre-lubed. If lubricating in service, use Parker F440 oil or of the application are met. equivalent paraffin based mineral oil with 150 to 200 SSU viscosity The products described herein, including without limitation, product @100°F.
  • Page 70 Use a probe to test if holes are open - the probe must be able to pass through the thickness of the sandwich block for the holes to be open. For all Instruction Sheets, go to www.parker.com/pneumatic Instruction Sheets Available:...
  • Page 71 NOTE: Some of the above ratings are those of the associated valve. pressure is supplied to the other. The other adjusting screw is non- functional. Lubrication Factory Pre-lubed. If lubricating in service, use Parker F442 oil or WARNING equivalent paraffin based mineral oil with 150 to 200 SSU viscosity @100°F.
  • Page 72 H2, F6 and 4510 Sandwich Regulator V-476BP Independent and Single Port Regulation with 4-Way, 3-Position, All Ports Blocked Valve Common Port Regulator with (Independent Port Regulation Shown) 4-Way, 2-Position Valve Independent and Single Port Regulation with Independent and Single Port Regulation with 4-Way, 2-Position Valve 4-Way, 3-Position, Inlet to Cylinder Function (Independent Port Regulation Shown)
  • Page 73 H2, F6 and 4510 Sandwich Regulator V-476BP 3. When desired secondary pressure setting has been reached, Installation push the adjusting knob down to lock the adjusting knob. H2, F6 & 4510C Series Valves: 1. Remove the valve from the subbase or manifold (if assembled) Conversion Of Valve To External Pilot by removing and retaining the mounting screws.
  • Page 74 Secure using retaining ring (J) in the inner of the two grooves. 14. Slide plug (H) into poppet (L) and secure in housing with retaining ring (G). For all Installation & Service Instructions, go to www.parker.com/pneumatic * Marfak MP-2 is a registered trademark of Texaco.
  • Page 75 NOTE: Some of the above ratings are those of the associated valve. Lubrication WARNING Factory Pre-lubed. If lubricating in service, use Parker F442 oil or equivalent paraffin based mineral oil with 150 to 200 SSU viscosity @100°F. FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF...
  • Page 76 H3 & F7 Sandwich Regulator V-486BP Independent and Single Port Regulation with 4-Way, 3-Position, All Ports Blocked Valve Common Port Regulator with (Independent Port Regulation Shown) 4-Way, 2-Position Valve Independent and Single Port Regulation with Independent and Single Port Regulation with 4-Way, 2-Position Valve 4-Way, 3-Position, Inlet to Cylinder Function (Independent Port Regulation Shown)
  • Page 77 H3 & F7 Sandwich Regulator V-486BP Installation H3 Valves (Engineering Level ‘B’) & F7 Valves 1. Remove the valve from the subbase or manifold (if assembled) Conversion to external pilot supply is accomplished by inserting small by removing and retaining the mounting screws. plugs in the sandwich plate located on the bottom of the valve.
  • Page 78 12. Adjust outlet pressure per Outlet Pressure Adjustment procedure remove along with coupling (C) and gauge (B). Remove elbow (E). at top left of this page to verify proper function. For all Installation & Service Instructions, go to www.parker.com/pneumatic * Marfak MP-2 is a registered trademark of Texaco.