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MyBinding Plockmatic BM200 Installation Manual

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Plockmatic BM200
Booklet Maker
Installation Manual
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  • Page 1 Plockmatic BM200 Booklet Maker Installation Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...

  • Page 2: Installation Instruction

    INSTALLATION INSTRUCTION BM 200 FTR 200 SQF 200 This manual applies to the mentioned machines both in left and right version. Within this document, all references to right version also apply to the left version unless specially mentioned. The difference is basically that the two models are mirrored. All pictures within this Installation Instruction are of the right version.
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  • Page 4: Important Safety Notices

    IMPORTANT SAFETY NOTICES PREVENTION OF PHYSICAL INJURY Always connect the equipment to a properly Never use a ground adapter plug to connect grounded power source. In doubt, have the equipment to a power source that lacks the power source checked by a qualified a ground connection terminal.
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  • Page 6: Minimum Space Requirements

    31 January 2007 INSTALLATION REQUIREMENTS INSTALLATION PROCEDURE INSTALLATION REQUIREMENTS 1.1.1 MINIMUM SPACE REQUIREMENTS 400 mm Stacker 15.75” SQF 200 FTR 200 BM 200 625 mm 350 mm 350 mm 810 mm 24.38 ” 13.75” 13.75” 31.9” 2135 mm 84”...

  • Page 7: Power Requirements

    INSTALLATION REQUIREMENTS 31 January 2007 1.1.2 POWER REQUIREMENTS WARNING 1. Make sure that the wall outlet is near the main machine and easily accessible. Make sure the plug is firmly inserted in the outlet. 2. Avoid multi-wiring. 3. Be sure to ground the machine. 1. Input voltage level: North America 120V AC, 50-60Hz: More than 4 A. Europe/Asia 230V AC, 50-60Hz: More than 2 A.

  • Page 8: Installation Flowchart

    31 January 2007 INSTALLATION FLOW CHART INSTALLATION FLOW CHART The following flow chart shows how to install the optional units more efficiently. Install the Booklet Maker BM 200 Does the user require a Trimmer? Install the Trimmer FTR 200 Does the user require a SquareFolder? Is a Trimmer installed? Install Trimmer Install the SquareFolder SQF 200...
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  • Page 10: Accessory Check

    31 January 2007 BOOKLET MAKER INSTALLATION Booklet Maker INSTALLATION 1.3.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty A. Communication Cable ............1 B. Powercord ................1 C. Terminator plug, will always be installed onto BM 200 ..1 D Terminator plug FTR 200 .............
  • Page 11 BOOKLET MAKER INSTALLATION 31 January 2007 1.3.2 INSTALLATION PROCEDURE Unpacking Remove all parts from the pallets. Slide the Booklet Maker off the pallet by pulling the two cardboard handles [A] underneath the Booklet Maker straight out. WARNING 2 persons are required to slide the Booklet Maker off the pallet.
  • Page 12 31 January 2007 BOOKLET MAKER INSTALLATION Upper Top Cover Hold the Upper Top Cover in position and lower the rear end so that the grom- mets [A] and the holes in the guide brackets [B] are centered towards each other [C]. Secure the rear end of the Upper Top Cover with screws [D] ( x2).
  • Page 13 BOOKLET MAKER INSTALLATION 31 January 2007 Lower the front end of the Upper Top Cover so that the holes in the guide bra- clets and the holes in the Top Cover frame are centered towards each other [E]. NOTE: There are two guides [F] and two brackets [G] on the front side of the Upper Top Cover.
  • Page 14 31 January 2007 BOOKLET MAKER INSTALLATION 1.3.3 ADJUSTMENTS Remove screws [A] and remove the Booklet Maker front cover ( x5). Remove screws [B], loosen screw [C] and remove the Bookler maker rear cover ( x5).
  • Page 15 BOOKLET MAKER INSTALLATION 31 January 2007 Mount the supplied positioning pins on the collator. Dock the collator to the Booklet Maker. See picture above. 1-10...
  • Page 16 31 January 2007 BOOKLET MAKER INSTALLATION Booklet Maker, front view Turn the four adjustment nuts [A] until the distance [B], between the lower edge of door and the top of side guide, is 3 mm. Reinstall the Booklet Maker front and rear covers ( x 10).
  • Page 17 BOOKLET MAKER INSTALLATION 31 January 2007 1.3.4 CONNECTORS If a collator is present, connect the communication cable [A] from the collator x1), to the Booklet Maker. Connect the Belt Stacker cable [B] ( x1). NOTE: Unless Trimmer FTR 200 and/or SquareFolder SQF 200 will be installed. If so, Belt Stacker cable will be connected to the last module in the system.
  • Page 18 31 January 2007 BOOKLET MAKER INSTALLATION 1.3.5 CHANGING SPEED ON THE COLLATOR Enter Collator program mode by pressing hidden button [A] and holding it until all green LED’s goes out. Press button [B] repeatedly until programmable setting No. 10 is displayed. This is indicated when bin LED 10 [C] on the Collator display is lit.
  • Page 19 BOOKLET MAKER INSTALLATION 31 January 2007 Press button [B] repeatedly until programmable setting No. 20 is displayed. This is indicated when bin LED 10 [C] and third party LED [E] on the Colla- tor display are lit. The correct value for setting No. 20 should read 180. If so, continue to step 8.

  • Page 20: Check The Installation

    31 January 2007 BOOKLET MAKER INSTALLATION 1.3.6 CHECK THE INSTALLATION If installing a Trimmer FTR 200, continue to section ( 1.4 ) otherwise continue with step 2. Power on the Booklet maker and the Collator. Remove the two Stapler heads, according to section ( 3.4.12 ).
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  • Page 22: Trimmer Installation

    31 January 2007 TRIMMER INSTALLATION TRIMMER INSTALLATION 1.4.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the follow- ing list: NOTE: - The Installation Box is located in the trim bin on the Trimmer. - The trim bin is tie wrapped on the rear side.
  • Page 23 TRIMMER INSTALLATION 31 January 2007 1.4.2 INSTALLATION PROCEDURE Unpacking Remove all parts from the pallets. Ensure all of the packing material is removed from the outside of the Trimmer. Tilt the Trimmer to upright position. WARNING 2 persons are required to tilt the Trimmer to the upright position. 1-18...
  • Page 24 31 January 2007 TRIMMER INSTALLATION Remove the Belt Stacker Booklet Maker Loosen screws [A] on the Booklet Maker ( x 2 ). Disconnect the Belt Stacker cable ( x 1). Remove Belt Stacker from the Booklet Maker. Secure screws [A] ( x 2 ).
  • Page 25 TRIMMER INSTALLATION 31 January 2007 1.4.3 ADJUSTMENTS Height adjustment Remove the Trimmer front cover by removing the screws [A] ( x 5). Move the Trimmer up to the Booklet Maker. 1-20...
  • Page 26 31 January 2007 TRIMMER INSTALLATION Height adjustment Adjust the height of the Trimmer, so that the docking bracket [B] on the Trim- mer fits in the docking hole [C] on the Booklet Maker (one revolution on the nuts is 1.5mm / 1/16” in height). Adjust by turning the four nuts [D] on the Trim- mer with the Multi tool.
  • Page 27 TRIMMER INSTALLATION 31 January 2007 Looking from behind the system, make sure that the Trimmer is parallel to the Booklet Maker [E] ± 2mm. If necessary, adjust by turning the two nuts [F] on the outfeed side of the Trimmer. 1-22...
  • Page 28 31 January 2007 TRIMMER INSTALLATION 1.4.4 DOCKING Docking procedure Trimmer interior towards Booklet Maker Loosen nuts [A] to the Locking bracket [B] ( x 2). Dock the Trimmer to the Booklet Maker. Secure the Trimmer by lifting the Locking bracket [B] and tightening nuts [A] x 2).
  • Page 29 TRIMMER INSTALLATION 31 January 2007 Install Trimmer fan Trimmer interior towards Booklet Maker Install Trimmer fan [A] by hanging it onto the position pins [B] inside the Trimmer. 1-24...
  • Page 30 31 January 2007 TRIMMER INSTALLATION Install Belt Stacker Trimmer Loosen screws [A] ( x 2) on the Trimmer. NOTE: Unless the SquareFolder SQF 200 will be installed. If so, the Belt Stacker will be installed on to the SquareFolder instead. Install the Belt Stacker on to the Trimmer.
  • Page 31 TRIMMER INSTALLATION 31 January 2007 1.4.5 CONNECTORS Connect the Belt Stacker cable [A] to the Trimmer ( x1). NOTE: Unless a SquareFolder SQF 200 also will be installed. If so, the Belt Stacker cable will connected to the SquareFolder instead. Remove the Trimmer Terminator plug from the Booklet Maker [B] ( x1).
  • Page 32 31 January 2007 TRIMMER INSTALLATION Trimmer with cable protector installed Continued on next page..1-27...
  • Page 33 TRIMMER INSTALLATION 31 January 2007 [ I ] Booklet Maker with Trimmer installed Cable holder mounted on Booklet Maker Cable holder mounted on Trimmer Booklet Maker, rear side 1-28...

  • Page 34: Check The Installation

    31 January 2007 TRIMMER INSTALLATION 1.4.6 CHECK THE INSTALLATION If installing a SquareFolder SQF 200, continue to section ( 1.5 ) other- wise continue with step 2. Trimmer interior towards Booklet Maker In the Trimmer, check the Index 16 value [A]. Power on the Booklet maker.
  • Page 35 TRIMMER INSTALLATION 31 January 2007 20. Check for the correct feeding of the set from the Collator. NOTE: If paper is not fed correctly, check adjustment of the Booklet maker according to section ( 1.3.3 ). 21. Check that the set has been trimmed correctly. 22.
  • Page 36 31 January 2007 SQUAREFOLDER INSTALLATION SQUAREFOLDER INSTALLATION 1.5.1 ACCESSORY CHECK COM. SQF 200 [ I ] Check the quantity and condition of the accessories in the box against the following list: Description Q’ty A. Communication cable ............1 B. Power cord ................1 C.
  • Page 37 SQUAREFOLDER INSTALLATION 31 January 2007 1.5.2 INSTALLATION PROCEDURE Unpacking Remove all parts from the pallets. Ensure all of the packing material is removed from the outside of the Square- Folder. Tilt the SquareFolder to upright position. WARNING 2 persons are required to tilt the SquareFolder to the upright position. 1-32...
  • Page 38 31 January 2007 SQUAREFOLDER INSTALLATION Remove the Belt Stacker Trimmer Trimmer Trimmer, inside view Disconnect the Power cord to the Booklet Maker ( x 1). Loosen screws [A] ( x 2 ) securing the Belt Stacker on the Trimmer. Disconnect the Belt Stacker cable ( x 1) from the Trimmer.
  • Page 39 SQUAREFOLDER INSTALLATION 31 January 2007 Extended trim bin Remove the existing trim bin from the Trimmer. This trim bin can not be used together with the SquareFolder. Assemble the new extended trim bin [A] with the four screws and nuts from the installation kit ( x 4, x 4).
  • Page 40 31 January 2007 SQUAREFOLDER INSTALLATION 1.5.3 ADJUSTMENTS Height adjustment Remove the front cover of the SquareFolder by removing the screws [A] ( x 5). Move the SquareFolder up to the Trimmer. 1-35...
  • Page 41 SQUAREFOLDER INSTALLATION 31 January 2007 SquareFolder Trimmer SquareFolder, front view SquareFolder, rear view Adjust the height of the SquareFolder, so that the positioning pins [B] on the Trimmer fits in the docking holes [C] on the SquareFolder. Adjust by turning the four nuts [D] on the SquareFolder with the Multi tool (one revolution on the nuts is 1.5mm in height).
  • Page 42 31 January 2007 SQUAREFOLDER INSTALLATION Parallellity adjustment Looking from behind the system, make sure that the SquareFolder is parallel to the Trimmer [E] ± 2mm. If necessary, adjust by turning the two nuts [F] on the outfeed side of the SquareFolder . 1-37...
  • Page 43 SQUAREFOLDER INSTALLATION 31 January 2007 1.5.4 DOCKING Docking procedure SquareFolder interior, view towards Belt Stacker Loosen nuts [A] to the Locking bracket [B]. Dock the SquareFolder to the Trimmer. Secure the SquareFolder by lifting the Locking bracket [B] and tightening nuts [A] ( x 2).
  • Page 44 31 January 2007 SQUAREFOLDER INSTALLATION Installing Belt Stacker SquareFolder Loosen screws [A] ( x 2) on the SquareFolder. Install the Belt Stacker on to the SquareFolder. Secure the Belt Stacker by tightening screws [A] ( x 2) on the SquareFolder. 1-39...
  • Page 45 SQUAREFOLDER INSTALLATION 31 January 2007 1.5.5 CONNECTORS Move the Belt Stacker cable [A] to the SquareFolder ( x 1). NOTE: Do not connect the Belt Stacker cable [A] to the Trimmer. Move the Terminator plug [B] from the Trimmer to the SquareFolder ( x 1).
  • Page 46 31 January 2007 SQUAREFOLDER INSTALLATION Cable holder mounted on Booklet Maker Cable holder mounted on Trimmer Cable holder mounted on Square- Folder 1-41...
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  • Page 48: Auto Set Thickness Bracket

    31 January 2007 SQUAREFOLDER INSTALLATION 1.5.6 AUTO SET THICKNESS BRACKET Auto set thickness bracket Booklet Maker, rear side view Remove the rear cover on the Booklet Maker ( 1.3.3) ( x 5 ). Install the Spacer pin [A], with the collar out. NOTE: Install the Spacer pin’s on the rear side of the Booklet Maker.
  • Page 49 SQUAREFOLDER INSTALLATION 31 January 2007 Sensor bracket Booklet Maker, rear side view Booklet Maker, rear side view Booklet Maker, rear side view Place the spring [A] on the screw on the Sensor bracket. Secure the Sensor bracket by tightening it with the screws [B] & [C] ( torx).
  • Page 50 31 January 2007 SQUAREFOLDER INSTALLATION 1.5.7 CHECK THE INSTALLATION Trimmer interior towards Booklet Maker In the Trimmer, check the Index 16 value [A]. Power on the Booklet maker. Press the Tools button on the Booklet Maker. Scroll down to Service and press the OK button. Key in the Password.
  • Page 51 SQUAREFOLDER INSTALLATION 31 January 2007 20. Check for the correct feeding of the set from the Collator. NOTE: If paper is not fed correctly, check adjustment of the Booklet maker according to section ( 1.3.3 ). 21. Check that the booklet has been trimmed correctly. 22.

This manual is also suitable for:

Plockmatic ftr 200Plockmatic sqf 200

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