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MyBinding Plockmatic BM 200 Instruction Manual

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Plockmatic BM 200
Booklet Maker
Instruction Manual
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Summary of Contents for MyBinding Plockmatic BM 200

  • Page 1 Plockmatic BM 200 Booklet Maker Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
  • Page 2 BOOKLET MAKER BM 200 Operating Instruction Booklet Maker Reference Part no: 76489 Doc no: T10169 Rev. ver: 0.02 Rev. date: 6 February 2007...
  • Page 3 Warning This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. The product (System) which is connected to this machine will be class A Note The domestic environment is an environment where the use of broadcast radio and television recievers may be expected within a distance of 10 m of the apparatus concerned.

  • Page 4: Table Of Contents

    TABLE Of CONTENTs What You Can Do With This Machine .................... 5 Guide To Components ........................7 Booklet Maker .............................. 7 Options ............................10 Trimmer ..............................10 SquareFolder .............................. 12 Control Panel ..........................14 1. Basics ....................17 Turning On / Off the Main Power ....................17 Booklet Maker, Trimmer and SquareFolder ....................
  • Page 5 5. Clearing Misfeed(s) ................. 33 Clearing misfeed(s) ........................33 General ............................... Booklet Maker ..........................34 Clearing misfeed(s) ............................ 4 Inside the Booklet Maker ..................... 34 Trimmer ............................35 Clearing misfeed(s) ............................ 5 Clearing misfeed in input area .................... 35 Clearing misfeed in exit area ....................36 squarefolder ..........................

  • Page 6: What You Can Do With This Machine

    What You Can Do With This Machine SQF 200 SquareFolder (option) FTR 200 Trimmer (option) Belt Stacker BM 200 Booklet Maker The Booklet Maker BM 200, Trimmer FTR 200 and SquareFolder SQF 200 forms a booklet making system that works online with a collator or offline/online for hand feeding. The print-outs from the Copier are collected in the finisher and then transported into the BM 200 Booklet Maker to the staple area.
  • Page 7 The BM 200 Booklet making system is controlled from a single control panel on the Booklet Maker. The control panel has only four buttons which will allow you to easily set up, adjust and operate the complete system. The buttons are multi functional, meaning that the function of each button depends on the information displayed.

  • Page 8: Guide To Components

    Guide To Components Booklet Maker Top cover Base Control panel Positioning holes for A/11” and sizes nearby Main power switch Belt Stacker Cover Upper Top cover Belt Stacker Infeed assembly Knob, adjustment for custom paper size Docking assembly Positioning holes for A4/8.5” and sizes nearby...
  • Page 9 Booklet Maker, continues Connections Fold stop gate COM Collator POW SQF 200 Terminator/COM Stacker Terminator FTR 200 Main Power Interlock jumper Interlock jumper/ POW FTR 200...
  • Page 10 Booklet Maker, continues Stapler heads Stapler release latches Staple cartridges Staple detection leads Cartridge locking levers Hand feeding paper guides...

  • Page 11: Options

    Options Trimmer Top cover Trim bin Base Connections Stacker COM BM 200 Power from Terminator/Com BM 200 SQF 200...
  • Page 12 Trimmer, continues The Trimmer interior has parts that you will come in contact with if a misfeed occurs. Trimmer, top view Set counter Infeed roller shaft Trimmer stop Trimmer fan Outfeed latch Upper knife Exit compressing brackets Infeed latch Transport belt...

  • Page 13: Squarefolder

    squarefolder Top cover Trim bin Base Connections Terminator COM FTR 200 Stacker POW SQF 200...
  • Page 14 squarefolder, continues The SquareFolder interior has parts that you will come in contact with if a misfeed occur. SquareFolder, top view, Upper feed belts in lifted up Lower feed belts Upper feed belts...

  • Page 15: Control Panel

    Control Panel The Ready screen. When the system power is switched on the Ready screen will be shown. Here you will find information showing the actual set up. From this screen you can also access other screens, that will help you operate the complete BM 200 Booklet making system.
  • Page 16 The Processing screen. This screen is shown when the machine is busy working. If the machine is used in off-line mode you do not have to wait for the Ready screen before handfeeding the next set. The Please wait screen. While the machine sometimes needs time to perform changes in settings, the Please wait screen will be shown.

  • Page 18: Basics

    1. Basics Turning On / Off the Main Power Booklet Maker, Trimmer and squarefolder Plug the Booklet Maker power cord into the wall outlet. The trimmer (optional) and the SquareFolder (optional) are powered from the Booklet Maker. Open the Top cover (1). Set main power switch (2) on Booklet Maker to ON position.

  • Page 19: Docking The Booklet Maker To A Collator, Custom Paper Sizes

    Basics Docking the Booklet Maker to a Collator, custom paper sizes By loosening the knob (4), the docking assembly can be individually positioned for custom paper sizes. Loosen the knob (4). Position the Booklet Maker so that the sets (5) fed from the collator (6) enters the Booklet Maker infeed assembly centered (7).

  • Page 20: Check Staples, Staple Cartridge And Stapler Head

    Staple Cartrigde and Stapler Head Check staples, staple cartridge and stapler head Removing stapler head Open the top cover. Remove the set of paper. Disconnect the staple indication lead (A) from the socket. Hold the stapler head in place, press the release latch (B) to release the rear end of the stapler head and lift up this end.

  • Page 21: Installing Stapler Head, Staple Cartridge / Clearing Staple Jam

    Basics Installing stapler head, staple cartridge / clearing staple jam Look inside stapler head for jammed staples in the area of the staple actuator. Remove staples if any. Position the stapler head on the edge of a firm surface (for example the top of a table). While securely holding the head, actuate the Stapler up and down through full travel.

  • Page 22: Emptying The Trim Bin

    Emptying the trim bin Emptying the trim bin Remove the trim bin by lifting it and pulling it out. trim bin, no SquareFolder installed trim bin, with SquareFolder installed...
  • Page 23 Basics...

  • Page 24: Making Booklets

    2. Making Booklets Changing settings General procedure Changing of settings can be performed in two ways. Temporary, which means that the changes will remain until a new job is loaded or permanent, which means that the changes will be stored as a job. This job can later be recalled. Procedure for temporary changes: From the Ready screen, select the option you wish to change and press the [Change] button.

  • Page 25: Custom Paper Size

    Making Booklets Custom paper size Select Size and press the [Change] button to display the preprogrammed paper sizes. Scroll down to Custom sizes, by pressing the [arrow] button, and press the [OK] button. Select the custom paper size you want to use and press the [OK] button.

  • Page 26: Trimming

    Changing settings selecting stapling On or Off, continues If stapling was On, the first choice will be Off and vice versa. Select On or Off with the [arrow] button and press the [OK] button. Trimming selecting trimming On or Off From the Ready screen, select Trim and press the [Change] button.

  • Page 27: Squarefolding

    Making Booklets squarefolding General The SquareFolder has six different settings. It can be set to [Auto], [Mode 1], [Mode 2], [Mode ], [Mode 4] or [Off]. In [Auto] mode, the Booklet Maker detects how may sheets there are in the booklet, and automatically set the SquareFolder to the correct mode.

  • Page 28: On-Line/Hand Feeding

    On-line/Hand feeding On-line/Hand feeding The Booklet Maker can be operated in two modes. On-line mode, when used together with the collator, or Off-line mode working as a stand-alone unit for hand feeding. The Booklet Maker can be hand fed while it is still docked to a Collator. Note If the Collator is to be used (for internal stacking) at the same time as the Booklet Maker is used for hand feeding, the communication cable between the Booklet Maker and the Col-...

  • Page 29: On-Line

    Making Booklets Hand feeding, continues Start hand feeding by inserting the sets between the side guides as illustrated. Note If optimum productivity is required when there is a SquareFolder in the system, choose a defined mode (bypass or mode 1 to 4) instead of [AUTO]. See page 26.

  • Page 30: Tools

    3. Tools The Tools screen The Tools screen. From the Ready screen, press the [Tools] button to get to the Tools screen. Here you will find all the necessary tools for trouble-free operation. Units From this screen you can change units, between millimeters and inches.

  • Page 31: Language

    Tools Language From this screen you can change the language in the user interface. Select Language with the [arrow] button and press the [OK] button. Select desired language with the [arrow] button and press the [OK] button. service This screen is for authorized service personnel only and is password protected.

  • Page 32: Jobs

    4. Jobs storing and deleting jobs The Booklet Maker has a maximum storage capacity of 10 different jobs. It is not possible to delete jobs, therefore when you need to store a new job, an old job must be overwritten. To make temporary changes in the actual job settings or temporary changes of a stored job, see section 2.

  • Page 33: Recalling A Job

    Jobs storing a new Job, continues The asterisc after the job number indicates that changes has been made, but the job is not stored yet. To store the job, press the [Save] button. If you want to run the actual job, press the [Load] button. The booklet maker will then automatically setup that specific job and return to the Ready screen.

  • Page 34: Clearing Misfeed(S)

    5. Clearing Misfeed(s) Clearing misfeed(s) General If a misfeed condition should occur, it is indicated on the Booklet Maker display. The message “Clear Misfeed(s)”, an error code and the location of the misfeed is displayed. See examples below. Misfeeds in the Booklet Maker are indicated as area A, B or C and by the error code BM-XXX.

  • Page 35: Booklet Maker

    Clearing misfeed(s) Booklet Maker Clearing misfeed(s) Inside the Booklet Maker To clear a misfeed indicated in Area A or B Open the top cover. Remove misfed sheets. Close the top cover. To clear a misfeed indicated in Area C Open the top cover. Close top cover.

  • Page 36: Trimmer

    Trimmer Trimmer Clearing misfeed(s) The upper trimmer blade on the trimmer is protected by a knife protection plate that moves away during the cutting stroke. Jams can occur in the input area or the exit area. Warning Never put fingers or other parts of the body between the upper and lower trimmer knives. Clearing misfeed in input area Remove the Trimmer fan (see page 11, item 7).

  • Page 37: Clearing Misfeed In Exit Area

    Clearing misfeed(s) Clearing misfeed(s), continues Clearing misfeed in exit area Lift the exit compressing brackets (A). Secure them under the latch (B). Remove the misfed sheets from the exit area. After the misfed sheets are removed, lift up the latch (B) and place the compressing brackets in operating position.

  • Page 38: Squarefolder

    SquareFolder squarefolder Clearing misfeed(s) Inside the squarefolder Open the top cover. Lift up both upper feed belts (A). Note Press the green dots (B) on the latches to release. Remove the misfeeds. Place the upper feed belts in normal position. Close the top cover.
  • Page 39 Clearing misfeed(s)

  • Page 40: Troubleshooting

    6. Troubleshooting fault codes General When there is a misfeed or fault condition in the Booklet Maker system, a message will be displayed on the Booklet Maker. In case there is a problem that can be rectified by the operator, a fault code and an explanation will be displayed. Fault codes that can be rectified by the operator: Booklet Maker: BM-201 to BM-211, BM-401 and BM-502 to BM-504...

  • Page 41: General Fault Codes

    Trouble shooting General fault codes Clear Misfeed(s) In general, fault codes indicate a misfeed condition. When a misfeed occurs, the message “Clear Misfeed(s)”, a code and the jam area will be displayed. See section 5. Clearing Misfeeds, for how to clear a misfeed. Close cover(s) When the message “Close Cover(s)”...

  • Page 42: Stacker Full

    Fault codes Booklet Maker fault codes, continues stacker full This message will be displayed when the when the belt stacker on the Booklet Maker is full. Empty the belt stacker, select Manual mode again (see page 27) and continue hand feeding or press the start button on the Collator to continue the job.

  • Page 43: Trimmer Fault Codes

    Trouble shooting Trimmer fault codes, continues Trimmer fan missing This message will be displayed when Trimmer fan not is in position or missing. Check that the Trimmer fan is correctly positioned. stacker full This message will be displayed when the when the belt stacker on the Trimmer is full. Empty the belt stacker.

  • Page 44: Remarks

    7. REMARKs Do’s And Don’ts • Always follow all warnings marked on, or supplied with, the equipment. • Always exercise care in moving or relocating the equipment. Caution • Unplug the powercord from the wall outlet and machine before you move or relocate the equipment.

  • Page 45: Where To Put Your Machine

    REMARKS Where to put Your Machine Machine environment • Always locate the equipment on a solid support surface with adequate strength for the weight of the machine. • Always keep magnets and all devices with strong magnetic fields away from the machine.

  • Page 46: Access To Machine

    Where to put Your Machine Access to machine Place the machine near the power source, providing clearance as shown. 1. Rear: more than 280 mm / 11” 2. Left: more than 400 mm / 15 /4”. . Front: more than 555 mm / 21 7/8”.

  • Page 47: Maintaining Your Machines

    REMARKS Maintaining Your Machines Never attempt any maintenance function that is not specifically described in this documentation. Booklet Maker Oil Clinchers and stapler heads The clinchers must be oiled every 20 000 stapling cycles to avoid mechanical breakdown. Stapling area, view from infeed close-up of clincher close-up of...
  • Page 48 Maintaining Your Machines Oil Clinchers and stapler heads, continues Open the top cover. Put a couple of drops of oil in each clincher (A). To get rid of excessive oil: Push down clincher lever (B) a couple of times. Push down clincher lever (B) while wiping of excessive oil with a dry cloth. Run a few blank booklets.

  • Page 49: Squarefolder

    REMARKS squarefolder Cleaning feed belts The Feed belts need to be cleaned regularly when in use, and if the unit has not been used for a period of time. How often this should be done, depends on the paper type and print quality.

  • Page 50: Specification

    8. Specification Machine Specifications Booklet Maker BM 200 Specifications Remarks Capacity 25 sheets of 80 gsm (20 lb. Bond) Speed Up to 000 sets/hour Sheet size, max 20 x 457 mm (12.6 x 18”) Sheet size, min 206 x 275 mm (8.1 x 10.8”) Standard Sheet Sizes A4, A, B4, 8.5x11”, 8.5x14”, 11x17”...

  • Page 51: Squarefolder Sqf 200 (Option)

    Specification squarefolder sQf 200 (option) Specifications Remarks Capacity 25 sheets of 80 gsm (20 lb. Bond) Paper size Same as Trimmer FTR 200 Speed Up to 1500 sets/hour Dimensions incl. base, H 910 x 50 x 620 mm (5.8 x 1.8 x 24.4”) x W x D Weight 52 kgs (115 lbs.)

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