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R-31 Q .IOM.ENG01 R-31 Q 2W Quick Pressure Relief Control Valve 2 Way The following is a step by step narrated description of the Eliptix R-31-Q 2W Quick Pressure Relief Valve installation, operation and maintenance processes. The A.R.I. R-30/31 Series is a line of metal, diaphragm-operated, hydraulic control valves. The valves are suitable for installation in agriculture, water transmission and waterworks systems for irrigation, landscape and infrastructure applications.
R-31 Q TABLE OF CONTENTS 1. SAFETY INSTRUCTIONS ........................4 General ..................................4 Handling ..................................4 Installation ..................................5 Commissioning and Operation ............................ 5 Maintenance ................................. 5 Before returning to regular operation ........................6 2. INSTALLATION ............................7 2.1. Pre installation requisites ............................7 2.2.
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R-31 Q Disclaimer This document is an Installation, Operation and Maintenance (IOM) manual for A.R.I. Flow Control Accessories Ltd. (A.R.I.) products. The information enclosed herein contains restricted, privileged, proprietary and confidential information, intended only for usage by authorized A.R.I. technicians. If you are not a qualified technician, you must not take any action in reliance upon this document, unless otherwise permitted in writing by A.R.I.
R-31 Q 1. SAFETY INSTRUCTIONS General A.R.I. products always operate as components in a larger system. It is essential for the system designers, installers, operators and maintenance personnel to comply with all the relevant safety standards. Installation, operation or maintenance of the product should be done only by qualified workers, technicians and/or contractors using only good engineering practices, complying with and observing all conventional safety instructions in order to minimize risk and/or danger and/or hazard to workers, the public or to property in the vicinity in accordance with all relevant local standards.
R-31 Q Installation Install the product according to the detailed Installation Instructions provided with it by A.R.I. and according to the description given in this manual. The user should install manual Isolation Valves at the valve's upstream and downstream ports. In all installation sites, the user should enable good visibility and verify that the work and auxiliary equipment used are done in accordance with the relevant local authorized standards.
R-31 Q Before returning to regular operation Re-assemble any protection covers or protection mechanisms removed during service or maintenance operations. Make sure that all the tools, ladders, lifting devices, etc. used during the maintenance procedures are taken away from the product area and stored. Remove grease and fat material residues in order to avoid slipping.
R-31 Q 2. INSTALLATION 2.1. Pre installation requisites Important: Before performing any work on the valve make sure that all workers on site are familiar with the safety instructions and the relevant local and general safety instructions and work regulations. Before installing the valve, flush the pipeline to remove scale, dirt and other particles that might affect the valve performance.
R-31 Q 2.2. Installation procedure Install the valve as indicated by the arrow on the valve bonnet, indicating flow direction [1]. It is recommended to install an isolation valve upstream of the control valve [2]. Turn the adjusting screw [4A] clockwise until the screw head touches the pilot's bonnet. Turn on the water supply to the valve Check for leaks;...
R-31 Q 2.3. Initial Start-up - The Control Valve It is recommended to set the relief pressure level at 0.5bar above the working pressure of the system Make sure that the upstream isolation valve is closed [2]. Turn on the manometric ball valve [3]. Slightly open the upstream isolation valve [2], water starts to flow to the valve.
R-31 Q 2.4. Initial Set-up - The Quick Pressure Relief Application The following is a general description of the Quick Pressure Relief Application: This quick pressure relief automatic control valve is designed to relief excess pressure to the atmosphere. The Eliptix R-31-Q valve is a Normally Close Valve (N.C.) that is activated by the line pressure. When the line pressure reaches the preset level, the valve opens quickly and releases the excessive pressure.
R-31 Q Make sure that the upstream pressure is at the required pressure. Turn the pilot valve’s locking nut (4B) counter clockwise, until it touches the adjusting bolt (4A) head. Make sure that the manometric ball valve (3) is open. Turn the adjusting bolt (4A) counter-clockwise until the valve starts to open.
R-31 Q 4. MAINTENANCE Under regular operation A.R.I's valves require minimal maintenance and no lubrication, however in freezing climates the valve should be dismantled and drained for the winter months. 4.1. Periodic Inspection Every 6 months visually inspect the valve's diaphragm for any tears. Every 12 months inspect the valve's operation and clean the Finger Filter.
R-31 Q 5. TROUBLESHOOTING Problem Cause Check Solution Valve does not open 1. The inlet pressure is 1. Check the inlet 1. Make sure that the water supply too low pressure (or the pump) is on. 2. The preset pressure is 2.
R-31 Q 7. A.R.I. LIMITED WARRANTY A.R.I. Standard International Warranty A.R.I. manufactured products are guaranteed to be free from defect in material and/or workmanship and to perform as advertised when properly installed, used and maintained in accordance with current instructions, written or verbal. Should any item prove defective within the time period set forth for that item(s), but in any case not later than within 12 (twelve) months of that product having left A.R.I.’s premises, and subject to receipt by A.R.I.
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