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Service
Manual
ON/OFF
STOP
OPEN/
CLOSE
MIC
SERVICING
For servicing DR4160, the sets can be divided into two parts:
1. Except for the Power board (Switched Mode Power Supply) and the CD-R/W module the set has to
be repaired on component level.
2. The Power board and the CD-R/W module will be exchanged completely in case of a failure.
The defective CD-R/W module has to be returned for central repair.
Available circuit descriptions: The Basics of Compact Disc Recordable/Rewritable
3rd generation Compact Disc Recording
TABLE OF CONTENTS
Technical Specification and Measurement setup................1-1, 1-2
Location of printed circuit boards ............................................1-3
Warnings & Safety ..................................................................2-1
Dismantling Instructions.....................................................4-1 to 4-5
Service hints ......................................................................5-1 to 5-3
Service Test Program ........................................................5-4 to 5-6
BLOCK DIAGRAMS ..........................................................6-1 to 6-5
WIRING DIAGRAM.................................................................6-6
POWER BOARD (for orientation only) ..............................7-3 to 7-4
FRONT BOARD.................................................................7-5 to 7-6
KEY BOARD left .....................................................................7-7
KEY BOARD right ...................................................................7-8
Please use this service manual with referring to the user guide (D.F.U) without fail.
修理の際は、必ず取り扱い説明書を準備し操作方法を確認の上作業を行ってください。
CD RECORDER DR4160
REPEAT
CD TEXT
CD1
SHUFFLE
DISPLAY
CD2
PLAY/PAUSE
CD CHANGE
CD3
/
+
LEVEL
PHONES
LEVEL
chapter
DR4160
CD-TEXT EDITING
RECORD
BALANCE
CD→CD
REC
LEVEL
CDR
COMPLE CD
NO
REC TYPE
AUX
ERASE
FINALIZE
MULTI
DISC
AUTO LEVEL CONTROL
CHANGER
4822 725 25242
3104 125 40100
HEADPHONE/MICROPHONE BOARD ...........................7-9 to 7-10
INTERFACE BOARD......................................................7-11 to 7-13
3CDC MODULE................................................................8-1 to 8-9
EXPLODED VIEWS
apparatus ..........................................................................10-1
3CDC module ...............................................................8-8 to 8-9
MECHANICAL PARTSLIST see Exploded views
ELECTRICAL PARTSLIST...................................................10-2 ff
DR4160
/F1N, /U1B
CD Recorder
TEXT
PROG
O
TR EDIT
+
YES
OPEN/
CLOSE
R
437W855010 SIG
F i r s t I s s u e : 2000.12
chapter

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Summary of Contents for Marantz DR4160/F1N

  • Page 1 Service DR4160 /F1N, /U1B Manual CD Recorder CD RECORDER DR4160 TEXT ON/OFF CD-TEXT EDITING RECORD BALANCE PROG REPEAT CD TEXT CD→CD LEVEL TR EDIT COMPLE CD SHUFFLE DISPLAY – REC TYPE STOP PLAY/PAUSE CD CHANGE ERASE FINALIZE OPEN/ OPEN/ CLOSE CLOSE MULTI DISC...
  • Page 2 TECHNICAL SPECIFICATION General: Mains voltage 120V / 60Hz for DR4160/U1B 100V / 50-60Hz for DR4160/F1N : ≤ 16W Power consumption ≤ 1W in stand by Input / Output: Analog in: : ≤500mV input sensitivity max. input voltage : 2,8V input impedance : 47kΩ...
  • Page 3 TECHNICAL SPECIFICATION Remote Control: RC5 commands RC283521 SYSTEM CODE RC KEY COMMAND CODE Standby BRIGHTNESS TRACK INCR. CD TEXT TEXT EDIT PROGRAM PLAY ¡ ™ STOP PAUSE SHUFFLE REPEAT RC5 code RC283505, 130300 MEASUREMENT SETUP Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3) S/N and distortion meter...
  • Page 4 LOCATION OF PRINTED BOARDS loccation of pcb´s, 240200 picture 1...
  • Page 5 WARNINGS & SAFETY © ñ WARNING WAARSCHUWING All ICs and many other semiconductors are susceptible to Alle IC´s en vele andere halfgeleiders zijn gevoelig voor electrostatic discharges (ESD). Careless handling during electrostatische ontladingen (ESD). repair can reduce life drastically. Onzorgvuldig behandelen tijdens reparatie kan de levensduur When repairing, make sure that you are connected with the drastisch doen vermindern.
  • Page 7 DISMANTLING INSTRUCTIONS Dismantling the Top Cover • Remove 9 screws as shown in picture 2. • Raise top cover at the rear and pull it backwards. picture 2 Dismantling the Tray Cover picture 3 bottom view • To release the cover from the catch on the tray pull it frontwards on bottom side as shown in picture 4.
  • Page 8 DISMANTLING INSTRUCTIONS Dismantling the Front Cabinet picture 5 • Remove tray cover first → see description before. • Disconnect flexfoil cables to interface board and CDR module. • Release catches on top as shown in picture 5 and turn front cabinet away. Take care of the flexfoil cables connecting the key boards! •...
  • Page 9 DISMANTLING INSTRUCTIONS Dismantling the CDC module continued • Dismantle front cabinet as described before. • Move the tray a few centimetres out to get access to the fastening screws at the rear. • Remove the 3 screws as shown in picture 8. •...
  • Page 10 DISMANTLING INSTRUCTIONS Dismantling the CDR module picture 12 • Remove 3 screws as as indicated in picture 12. • Disconnect all cables. • Move the module backwards to release the catch on pos. 205 (see exploded view) • Raise the module on the rear and turn it out. Fixation by a catch on right front-side picture 13...
  • Page 11 DISMANTLING INSTRUCTIONS Dismantling the Power board picture 14 • Disconnect all cables. • Remove 3 screws as as indicated in picture 14. • Release the catches on the plastic supports. • Move the board backwards to release the catch on left front-side.
  • Page 12 SERVICE HINTS SERVICE TOOLS TORX T10 screwdriver with shaftlength 150mm ........4822 395 50423 TORX screwdriver set SBC 163 ..............4822 295 50145 Audio signal disc SBC 429..............4822 397 30184 Playability test disc SBC444 ..............4822 397 30245 Test disc 5 (disc without errors) + Test disc 5A (disc with dropout errors, black spots and fingerprints) SBC 426/426A ..............4822 397 30096 Burn in test disc (65 min.
  • Page 13 SERVICE HINTS General Service position For repairs on: Front Board Power Board Interface Board picture 16 Service position Key Boards After dismantling the front cabinet as described in chapter 4-2 the front unit can be placed on 3CDC- and CDR module and be re-connected again. picture 17...
  • Page 14 SERVICE HINTS Service position Headphone/Microphone Board • Dismantle front cabinet as described in chapter 4-2. • Dismantle Headphone/Microphone Board and put it through the opening for the 3CDC-tray in front cabinet. • Mount front cabinet provisional and re-connect flexfoil cables to Front Board. picture 18 Service position 3CDC Module picture 19...
  • Page 15 To enter Service SERVICE TESTPROGRAM * To leave Service Testprogram plug mains cord off. Testprogram hold CD y CD & NO buttons CD-CHANGER MODULE depressed while plugging mainscord in. On/Off switch in pos. ON Display shows stands for Service mode version number stands for version number of the µP - software.
  • Page 16 To enter Service SERVICE TESTPROGRAM * To leave Service Testprogram plug mains cord off. Testprogram hold CD y CD & NO buttons CDR MODULE depressed while plugging mainscord in. On/Off switch in pos. ON Display shows stands for Service mode version number stands for version number of the µP - software.
  • Page 17 To enter Service SERVICE TESTPROGRAM Testprogram hold * To leave Service Testprogram plug mains cord off. CD y CD & NO buttons VARIOUS TESTS depressed while plugging mainscord in. On/Off switch in pos. ON Display shows stands for Service mode version number stands for version number of the µP - software.
  • Page 18 BLOCK DIAGRAM FRONT BOARD STEP TEXT TOTAL TRACK TIME TOTAL REM TRACK TIME 9 10 11 12 13 14 15 16 17 18 19 20 + KEY BOARD left KEY BOARD right 1405 COMPILE CD TRACK PROG DIGITAL CD RW CD RW 1430 OPTICAL...
  • Page 19 BLOCK DIAGRAM 3CDC MODULE CD MECHANISM PHOTODIODE & HF AMPLIFIER - LOADER CONTROL BOARD 1805 VAM2202/01 +10V DISC 7876 7806 7877 TDA7073A DQSY EXCK DQSY TURNTABLE FOC + SBSO SRDT MOTOR SBSY SCOR SRDT FOCUS MOTOR FOC - SFSY WFCK µP_CLK 2 SCLK CL11...
  • Page 20 BLOCK DIAGRAM CDR-MODULE CDR MAIN BOARD CDL 4009 LOADER ASSY 7703 7330 1501 CDM3800 CON 2 1330 FLASH HALL POWER SUPPLY 7 WIRES DRIVE, HALL FEEDBACK MOTOR FLEX 11P UNIT DRIVER +12V BA6856FP TURN ADDRESS DATA TABLE 7702 FRONT BOARD 7300 7008 DRAM...
  • Page 22 BLOCK DIAGRAM SWITCHED MODE POWER SUPPLY / WorldWide version Lightning L101, L102 Protection F101 T102 D251 R152 EMI-filter +5V EVER switching D252 transistor C105 C251 6,8V Q151 overvoltage CN101 protection MAINS SOCKET Q152 reference PC151 regulation IC251 CON1 Q251 ON/OFF +5V EVER PC102 switch on/off...
  • Page 23 WIRING DIAGRAM OPTICAL IN DIG IN/OUT LINE IN/OUT INTERFACE BOARD SUPPLY-BOARD 1309 Componentside view Componentside view (80mm) D_GND 1805 D-GND 1307 1305 UP_CLK 8008 (340mm) EBU_GND DQSY EBU_IN_CDR SRDT +12V SHIELD KILL_R +12V EBU_GND EBU_GND D_GND EBU_OUT_CDR EBU_OUT D_GND SHIELD KILL_L -30V PORE...
  • Page 24 for orientation only Switched Mode Power Supply / WorldWide version (/01) 300V/140V 4,9V 0,2V/2V 3,9V 0,2V/2V 4,4V 2,4V to Interface Board -0,1V/-0,2V 1305 4,4/0V 8,5V/8V 300V/140V 5 ± 0,25V typ.-25V 4,1 ± 0,4V to CDR module typ.-21V 300V/140V loating 1501 1,5V/3,8V -29,3 ±...
  • Page 25 for orientation only POWER BOARD / component side view POWER BOARD / copper side view WorldWide version WorldWide version R156 C153 R132 R118 R131 C113 C108 R116 R155 R151 R158 R257 R251 C214 C207 R202 R210 C213 R203 R204 R205 R212...
  • Page 26 1400 A19 7413 I2 STEP TRACK TIME 1401 D19 7414 G3 7404 TEXT TOTAL TRACK TIME TOTAL REM 1402 I19 7415 J5 FRONT BOARD 15-BT-66GN 1403 G19 9421 H18 1405 K19 F400 A6 -30V 1406 F4 F401 G5 2400 B1 F402 G3 9 10 11 12 13 14 15 16 17 18 19 20 + Optional...
  • Page 27 FRONT BOARD 2400 B7 3499 D6 1400 F5 9423 B2 copperside view 2401 B8 3500 D6 1401 F8 9425 A9 2402 B8 3501 D6 1402 D9 2403 B7 3502 D6 1403 F1 2404 B8 3503 D7 1405 D1 2405 B8 3504 D6 1406 D4 2406 B7...
  • Page 28 1460 A9 1463 A6 1466 B6 1469 C6 1481 B2 3596 C5 6432 B4 9461 B4 1461 B9 1464 B6 1467 C4 1470 D1 3590 A8 6430 B9 6433 B3 9462 B5 1462 C9 1465 A6 1468 C2 1480 A4 3591 B8 6431 B4 9460 A4...
  • Page 29 1430 A5 1442 A7 1445 B6 1448 C9 1451 A3 1454 C4 1457 A7 3636 C8 6418 B3 9452 A5 1440 A6 1443 A8 1446 D7 1449 D9 1452 B4 1455 C3 3632 B5 3637 B8 6419 A3 9453 C4 1441 A7 1444 A8 1447 D8...
  • Page 30 1491 A1 F618 C6 1492 D1 F619 C8 1690 A10 F620 C2 +12V HEADPHONE / MICROPHONE BOARD 2661 C3 F621 C4 1690 2662 B3 F622 C5 F605 12V +0,6V/-1,2V +12V 2663 C3 F623 D6 HP_R F606 2664 A3 F624 E2 2665 C4 F625 E4 HEADPHONE...
  • Page 31 7-10 7-10 1491 B6 2663 B8 2668 B9 2683 A2 2690 A3 3661 B7 3695 B2 8600 A10 1492 B1 2664 A6 2673 A8 2684 A2 2695 A5 3669 A9 3696 A6 1690 B10 2667 A9 2674 B8 2689 A3 2696 B3 3670 B10 3697 A4...
  • Page 32 7-11 7-11 1301 G1 F351 G12 1302 G5 F352 I14 1303 F3 F355 C13 1305 G7 F356 C13 1307 C13 F358 C13 INTERFACE BOARD /digital part 1308 G11 F359 C7 1309 H14 F362 A9 1312A E13 F363 C1 1312B C1 F364 D1 1302 DIGITAL IN-SELECTOR...
  • Page 33 7-12 7-12 1301 D10 1305 D5 1309 D16 2307 C16 2334 B8 2361 C10 2390 B4 2401 E15 3348 C7 3357 B14 3364 B12 3383 D16 6325 D5 6372 D7 7320 D14 9302 C3 9306 D5 9311 B12 9316 B15 9322 C10 9326 D9 9331 E6...
  • Page 34 7-13 7-13 1304 G13 7332 C12 1306 H1 7335A I10 1311A A13 7335B F10 ANALOG SELECTOR 1311B D1 7336A G3 ANALOG OUT 1302 +5VS 2238 B8 7336B H3 INTERFACE BOARD /analog part 3357 DIG_SW_0 V_AMP1+ 1311-A HP_L 2321 E5 7370 H10 YKC21-3699 to 1304 3345...
  • Page 35: Table Of Contents

    Dismantling Hints 3CDC99-DS Module (3 Disc Carousel Changer) TABLE OF CONTENTS Dismantling Hints...............8-1 Service Hints ..............8-2 Lubrication Instructions ...........8-2 to 8-3 ESD Warnings ..............8-3 Blockdiagram ..............8-4 Dismantling of Drawer Dismantling of Cover Plate Wiring ................8-4 → A Pull drawer outwards (protection for flex wire) Circuit Diagram part1............8-5 →...
  • Page 36: Service Hints

    Service Hints Lubrication Instructions CHASSIS Replacement of CD Drive See also exploded view of changer mechanism. 1. Dismantle printed circuit board: remove 5 screws. Grease 2. Disconnect flexfoil cable and JST connector. Pay attention to ESD! See WARNING on next page. Grease inside grove 3.
  • Page 37 WARNING Lubrication Instructions CHARGED CAPACITORS ON THE SERVO BOARD MAY DAMAGE THE CD DRIVE ELECTRONICS WHEN CONNECTING A NEW CD MECHANISM. THAT´S WHY, BESIDES THE SAFETY MEASURES LIKE DRAWER MECHANISM • SWITCH OFF POWER SUPPLY • ESD PROTECTION ADDITIONAL ACTIONS MUST BE TAKEN BY THE REPAIR TECHNICIAN. The following steps have to be done when replacing the CD mechanism: 1.
  • Page 38: Blockdiagram

    Blockdiagram Wiring of CD Drive CD MECHANISM PHOTODIODE & HF AMPLIFIER - LOADER CONTROL PCB 1805 +10V DISC 7876 7806 7877 TDA7073A EXCK DQSY TURNTABLE FOC + DQSY SBSO MOTOR SBSY SCOR SRDT FOCUS SRDT MOTOR FOC - SFSY WFCK CL11 SCLK µP_CLK...
  • Page 39 1800 D2 2803 C5 2810 A4 2822 F9 2833 C10 2840 G4 2851 B11 2879 H5 2891 F4 3802 C4 3811 B4 3820 D3 3826 F9 3834 A4 3841 G5 3847 F5 3857 C2 3870 E3 3897 E7 1801 G1 2805 B5 2811 A5 2823 F10...
  • Page 40 Mapping 3CDC99 DS Board Componentside view 3CDC99 DS Board Copperside view 1800 E3 3714 H2 3886 J3 1801 H5 3715 H3 3887 I3 1805 A1 3716 A2 3888 I3 1810 D3 3718 C5 3889 B5 1876 J1 3728 B5 3890 I3 1878 I1 3730 B5 3891 I3...
  • Page 41 1805 H15 2804 H4 2852 I2 2862 C2 2872 F10 2881 F8 3707 H4 3716 H12 3762 A3 3809 H11 3859 B7 3874 B13 3880 G6 3886 G6 3896 G10 6872 D8 7810 A3 7876 H3 9839 C14 1876 F3 2812 C1 2853 H4 2863 D2...
  • Page 42: Exploded View

    EXPLODED VIEW / 3CDC99-DS Drawer bottom view POS. 60 73 74 POS. 25...
  • Page 43: Mechanical Partslist

    EXPLODED VIEW / 3CDC99-DS Module top view Chassis top view 116 117 118 Printed Circuit Board MECHANICAL PARTSLIST 3CDC99-DS MODULE –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– 0003 4822 463 11235 GUIDING LEFT 0053 4822 532 12364 WASHER 0004 4822 463 11236 GUIDING RIGHT 0073 4822 502 12548 SCREW M2,6X3,5 0012 4822 466 12146...
  • Page 44 VERS. PART NO. DESCRIPTION COLOR (MJI) 002B /F1N FRONT PANEL GOLD 437W248110 002B /U1B FRONT PANEL BLACK 437W248010 003B BADGE MARANTZ 185J251010 004B WINDOW 437W158010 005B /F1N RING EASY JOG GOLD 437W353110 005B /U1B RING EASY JOG BLACK 437W353010 M3x6...
  • Page 45 10-2 FRONT BOARD ELECTRICAL PARTSLIST MISCELLANEOUS RESISTORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 1400 4822 267 51453 FFC-CONNECTOR, 12P, SIDE ENTRY 3491 4822 050 11002 1kΩ 0,2W 1401 2422 025 14546 FFC-CONNECTOR, 16P, SIDE ENTRY 3492 © 4822 051 10102 1kΩ 0,25W 1402 4822 265 11531 FFC-CONNECTOR, 9P, SIDE ENTRY 3493 ©...
  • Page 46: Electrical Partslist

    10-3 KEY BOARD left KEY BOARD right ELECTRICAL PARTSLIST ELECTRICAL PARTSLIST MISCELLANEOUS MISCELLANEOUS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 1460 4822 276 13775 TACT SWITCH 1430 4822 267 51453 FFC-CONNECTOR, 12P, SIDE ENTRY 1461 4822 276 13775 TACT SWITCH 1440 4822 276 13775 TACT SWITCH 1462 4822 276 13775 TACT SWITCH...
  • Page 47 10-4 HEADPHONE BOARD ELECTRICAL PARTSLIST MISCELLANEOUS RESISTORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 1491 4822 267 31453 HEADPHONE SOCKET 6,3mm 4601 © 4822 051 20008 CHIP JUMPER 0805 1492 4822 267 31453 MICROPHONE SOCKET 6,3mm 4603 © 4822 051 20008 CHIP JUMPER 0805 1690 4822 265 11535 FFC-CONNECTOR, 8P, SIDE ENTRY 4604 ©...
  • Page 48 10-5 INTERFACE BOARD ELECTRICAL PARTSLIST MISCELLANEOUS CAPACITORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 1301 4822 267 10732 FFC-CONNECTOR, 12P, TOP ENTRY 2399 © 5322 116 80853 560pF 1302 2422 025 14526 FFC-CONNECTOR, 16P, TOP ENTRY 2400 4822 124 40207 100µF 1303 4822 267 10757 FFC-CONNECTOR, 23P, TOP ENTRY 2401 4822 124 40207...
  • Page 49 10-6 INTERFACE BOARD ELECTRICAL PARTSLIST RESISTORS DIODES ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 3362 © 4822 117 10834 47kΩ 0,1W 6325 4822 130 30621 1N4148 3363 4822 116 52175 100Ω 0,5W 6326 4822 130 30621 1N4148 3364 4822 116 83872 220Ω 0,5W 6370 4822 130 30621 1N4148 3366 ©...
  • Page 50 10-7 3CDC99-DS MODULE ELECTRICAL PARTSLIST MISCELLANEOUS CAPACITORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 0035 4822 361 10753 CAROUSEL MOTOR 2863 4822 124 11912 220µF 6,3V 0070 4822 361 10753 TRAY MOTOR 2865 4822 126 12882 100nF 1800 4822 265 10925 FFC-CONNECTOR, 15P 2869 4822 126 12785 47nF 1805 4822 265 11533...
  • Page 51 10-8 3CDC99-DS MODULE ELECTRICAL PARTSLIST RESISTORS RESISTORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 3821 4822 116 52289 5,6kΩ 0,16W 3888 4822 050 21003 10kΩ 0,25W 3822 4822 116 52263 2,7kΩ 0,5W 3889 4822 116 83883 470Ω 0,16W 3823 4822 050 11002 1kΩ 0,2W 3890 4822 050 11002 1kΩ...

This manual is also suitable for:

Dr4160Dr4160/u1b