Mitox 415CSX PREMIUM Operator's Manual
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Mitox 415CSX PREMIUM Operator's Manual

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Operator's Manual
user manual, maintenance instructions and spare parts
415CSX PREMIUM Chainsaw
Read this manual carefully before operating the machine
Original Instructions Version July 18. E&OE
415CSX_030718

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Summary of Contents for Mitox 415CSX PREMIUM

  • Page 1 Operator’s Manual user manual, maintenance instructions and spare parts 415CSX PREMIUM Chainsaw Read this manual carefully before operating the machine Original Instructions Version July 18. E&OE 415CSX_030718...

  • Page 2: Component Location

    415CSX PREMIUM Chainsaw Component Location Saw chain Rear Handle Fuel Primer Bulb Guide bar Throttle Trigger Integrated Tool Chain brake Fuel Level Window Clutch Cover Front handle Fuel Tank Cap Chain Tensioner Air filter cover Choke Lever Felling Claws Lock Lever...

  • Page 3: Product Description

    415CSX PREMIUM Chainsaw PRODUCT DESCRIPTION This Chainsaw is a 2 stroke fast running power tool and is designed to be used in a domestic ap- plication for cutting wood only. Do not cut metal, plastic or any non-wood materials. Warnings in the Manual This mark indicates instructions which must be followed in order to prevent accidents which could lead to serious bodily injury or death.

  • Page 4: Taking Care Of Warning Labels

    415CSX PREMIUM Chainsaw Directive 2000-14/CE. Guaranteed noise levels Danger: Risk of intoxication Danger: Risk of fire or explosion Hot surface, risk of burn Taking Care of Warning Labels Always keep warning labels clean and free of scratches, which might make them illegible or difficult to read.

  • Page 5: Safety Precautions

    Keep this manual handy so that you may refer to it later whenever any questions arise. Also note that you are able to contact your authorised MITOX® dealer for assistance. Always include this manual when selling, lending, or otherwise transferring the ownership of this product.
  • Page 6 415CSX PREMIUM Chainsaw This Chainsaw is equipped with an extremely sharp blade, always wear sturdy gloves when handling the blades and fit the safety guards when not in use. When using this Chainsaw for the first time, take it to a wide, clear, open space, start the engine, and practice handling the Chainsaw until you are sure that you will be able to handle it properly in actual operation.

  • Page 7: Safety And Operation

    415CSX PREMIUM Chainsaw Work Clothing & Safety Equipment When using this product, you should wear the correct Personal Protective Equipment. • Helmet • Safety goggles / face protector • Ear protection • Thick work gloves • Non-slip, steel toe capped work boots •...

  • Page 8: Before Starting The Engine

    If this cannot be achieved, take your machine to your authorised MITOX® dealer for adjustment. Avoid Noise Problems Check and follow the local regulations for sound levels and hours of operation for garden machinery.
  • Page 9 415CSX PREMIUM Chainsaw • Maintain full engine speed when cutting. • Never allow other persons to come within the work area as doing so might expose them to danger. • If a branch or other object gets caught in the blades during operation, always turn off the engine before removing the object.
  • Page 10 415CSX PREMIUM Chainsaw In the Box A standard saw unit package contains the items as illustrated Power unit Saw chain Guide bar Bar protector Plug wrench Chain File Not pictured Owner’s manual Original Instructions Version July 18 415CSX_030718...

  • Page 11: Safe Handling Of Fuel

    415CSX PREMIUM Chainsaw Safe Handling of Fuel The engine of the Chainsaw is designed to run on a two stroke oil/fuel mixture. This fuel is highly flammable; never store cans of fuel or refill the fuel tank in any place where there is a source of heat or fire, which might ignite the fuel.
  • Page 12 Due to increased Ethanol content in petrol we recommend the use of B3C Ethanol Shield 2-Stroke Oil, or Ethanol Shield Fuel Stabiliser to protect your MITOX® engine against the harmful effects of Ethanol. Visit www.b3cfuel.co.uk for more information.

  • Page 13: Chain Oil

    415CSX PREMIUM Chainsaw When storing the Chainsaw for a period of more than one month, empty the fuel tank and run the engine to empty the carburettor of fuel. Two-stroke fuel can cause deterioration of rubber and/or plastic components during prolonged storage.

  • Page 14: Installing The Guide Bar And Chain

    415CSX PREMIUM Chainsaw Installing the Guide Bar and Chain Open the box and install the guide bar and the saw chain on the power unit as follows: The saw chain has very sharp edges. Use thick protective gloves for safety.

  • Page 15: Chain Brake

    415CSX PREMIUM Chainsaw Chain Brake This machine is equipped with an automatic brake to stop the saw chain rotation upon the occurrence of kickback during saw cutting. The brake is automatically operated by inertial force, which acts on the weight fitted inside the front guard. The brake can also be operated manually by pushing the chain brake forward towards the guide bar.

  • Page 16: Kickback Safety Precautions

    415CSX PREMIUM Chainsaw Kickback Safety Precautions Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. Top contact in some cases may cause a lightning fast reverse reaction, kicking the guide bar up and back towards the operator.

  • Page 17: Operating The Engine

    415CSX PREMIUM Chainsaw Operating the Engine Fill fuel (1) and chain oil (2) tanks respectively, and tighten the caps securely. Press the primer button (3) 6 times. Turn choke lever clockwise (4). The choke will close and the throttle will be set in the starting position.

  • Page 18: Stopping The Engine

    415CSX PREMIUM Chainsaw Hot Engine Start Turn choke lever clockwise (4), then turn anticlockwise, this will set the choke to the hot start position. Apply the chain brake (7) by pushing the chain brake forwards. Pull the starter handle until the engine runs.

  • Page 19: Checking The Oil Supply

    415CSX PREMIUM Chainsaw Checking the Oil Supply After starting the engine, run the chain at medium speed and see if chain oil is sprayed as shown in the figure. chain Care and Maintenance of Your Chainsaw • In order to maintain your chainsaw in good working order, perform the maintenance and checking operations described in this manual at regular intervals.

  • Page 20: Maintenance After Each Use

    415CSX PREMIUM Chainsaw Maintenance • After every use, check that all nuts, bolts and screws are securely fastened and tighten if necessary. • In the event of an accident, breakdown or blockage, ensure the engine is turned off before any work is carried out to rectify this.

  • Page 21: Oiling Port

    415CSX PREMIUM Chainsaw Maintenance After Each Use Oiling port Dismount the guide bar and check the oiling port (1) for clogging. Guide bar When the guide bar is dismounted, remove sawdust from the bar groove and the oiling port. Grease the nose sprocket with a sprocket grease gun...

  • Page 22: Periodical Service Points

    415CSX PREMIUM Chainsaw Periodical Service Points Cylinder Fins Dust clogging between the cylinder fins will cause overheating of the engine. Periodically check and clean the cylinder fins after removing the cylinder cover. When installing the cylinder cover, make sure that switch wires and grommets are fitted correctly.
  • Page 23 415CSX PREMIUM Chainsaw Adjusting Oil Flow Rate Never fill the oil reservoir or adjust the oiler with the engine running. An increase in bar oil flow rate will speed oil consumption, requiring more frequent checks on the oil reservoir. To ensure sufficient lubrication, it may be necessary to check the oil level more frequently than at fuel tank refills.

  • Page 24: Saw Chain Sharpening

    415CSX PREMIUM Chainsaw Saw Chain Sharpening The chain needs to be sharpened when: Sawdust becomes powder-like. You need extra force to saw with. The cut path does not go straight. Vibration increases. Fuel consumption increases. Be sure to wear safety gloves.
  • Page 25 415CSX PREMIUM Chainsaw Anti Freezing Window Operating chain saws in temperatures of -25°C – 0°C at times of high humidity may result in ice forming within the carburetor, and this in turn may cause the output power of the engine to be reduced or for the engine to fail to operate smoothly.

  • Page 26: Service Schedule

    415CSX PREMIUM Chainsaw Service Schedule Every Every Every Before Component Procedure Note Hours Hours Hours Fuel Leaks / Fuel Wipe Out • Spillage Fuel Tank / Fuel Inspect / Clean Replace if • • Filter Neccessary Idle Adjusting See Adjusting Adjust if •...

  • Page 27: Specifications

    415CSX PREMIUM Chainsaw Specifications Power unit Displacement 415CSX……………………………………………………………………………………41.4cc Maximum engine power 415CSX…………………………………………………………………………………1.85kW Fuel……………………………………………….Mixture (Unleaded Petrol 40 : two-stroke oil 1) Fuel tank capacity……………………………………………………………………..…550ml Chain oil..………………..…………………………………………..Anti-fling Chain Oil Oil tank capacity…………………………………………………………………………...260ml Carburettor……………………………………………………………………… Diaphragm type Fuel consumption at maximum engine power…………………………………………530g/kw·h Idling speed…………………………………………………………………………... 3000r/min Maximum speed with cutting attachment……………………………………………...
  • Page 28 415CSX PREMIUM Chainsaw Specifications Cutting gear Guide bar Type.........................Sprocket nose Size 415CSX...........................16" Cutting length 415CSX........................370mm(16”) Saw chain Type.........................Oregon 91PX Pitch..........................0.375” Gauge.........................0.050” / 1.27mm Original Instructions Version July 18 415CSX_030718...
  • Page 29 415CSX PREMIUM Chainsaw 415CSX Parts - Engine Original Instructions Version July 18 415CSX_030718...
  • Page 30 415CSX PREMIUM Chainsaw 415CSX Parts - Engine PART NO. DESCRIPTION MI01.01.2141 SCREW M5x20 MIA41.1101.0003 CYLINDER MIA25.0102.0200 PRESSURE NOZZLE MIA41.1103.0001 PISTON RING MIA41.1103.0300 PISTON MIA42.1103.0004 NEEDLE BEARING GASKET MIA41.1103.0400 NEEDLE BEARING ∅9x∅12x12 MIA42.0103.0002 PISTON PIN MIA42.0103.0003 CIRCLIP MIA42.0101.0005 CYLINDER GASKET MIA41.1111.0300 FUEL TANK CAP ASSEMBLY MIA42.0102.0002-12...
  • Page 31 415CSX PREMIUM Chainsaw 415CSX Parts - Intake & Exhaust Original Instructions Version July 18 415CSX_030718...
  • Page 32 415CSX PREMIUM Chainsaw 415CSX Parts - Intake & Exhaust PART NO. DESCRIPTION PART NO. DESCRIPTION MIA41.1113.0007-9 LOCK LEVER MIA50.1105.0113 SCREW M5x20 12.9 MI01.05.0242 PIN 3x22 MIA41.0105.0001 MUFFLER COVER MI01.05.0243 PIN 3x23 MIA42.0105.0003 SCREW M5x40 MIA41.1113.0009-1 TRANSFER BAR MI01.01.3303 SCREW M5x12 MIA41.1113.0008-1...
  • Page 33 415CSX PREMIUM Chainsaw 415CSX Parts - Recoil Original Instructions Version July 18 415CSX_030718...
  • Page 34 415CSX PREMIUM Chainsaw 415CSX Parts - Recoil PART NO. DESCRIPTION MIA41.1110.0003 STARTER HANDLE MIA41.1110.0002 PROTECTION RING MIA41.1100.0008 SCREW M5X25 MIA41.1110.0100-3 STARTER COVER - UPPER MIA41.1110.0001-8 STARTER COVER - LOWER MIA50.5100.0008 TAPPING SCREW ST4.8x13 MIA36.0110.0003 STARTER SPRING MIA38.0310.0003 STARTER ROPE ∅3.0x920 MIA42.0110.0006...
  • Page 35 415CSX PREMIUM Chainsaw 415CSX Parts - Brake Assembly Original Instructions Version July 18 415CSX_030718...
  • Page 36 415CSX PREMIUM Chainsaw 415CSX Parts - Brake Assembly PART NO. DESCRIPTION MIA42.0114.0001-1 OIL PUMP COVER MIA42.0114.0004 OIL TUBE MIA42.0114.0003 OIL FILTER SPRING MIA42.0114.0002-1 OIL FILTER MIA42.0114.0005 SPRAY NOZZLE MIA42.0114.0100 OIL PUMP MIA41.1112.0002-5 INSERT MIA41.1112.0300-4 CHAIN BRAKE LEVER MIA42.0112.0013 RETURN SPRING FIXTURE MIA42.0112.0011...
  • Page 37 415CSX PREMIUM Chainsaw 415CSX Parts - Fuel Tank Assembly Original Instructions Version July 18 415CSX_030718...
  • Page 38 415CSX PREMIUM Chainsaw 415CSX Parts - Fuel Tank Assembly PART NO. DESCRIPTION MIA41.1111.0200-8 REAR HANDLE COVER MIA42.0100.0004 ANTI-VIBRATION SPRING MIA42.0111.0006-9 THROTTLE TRIGGER LOCK-OUT MIA42.0111.0005 THROTTLE TRIGGER SPRING MIA41.1111.0001-8 THROTTLE TRIGGER MIA42.0111.0003 PIPE CONNECTION MIA41.1111.0004 RETURN TUBE ∅2.5x∅5x118 MIA42.0111.0002 FUEL PIPE ∅2.5x∅5x93 MIA42.0111.0001...

  • Page 39: Ec Declaration Of Conformity

    EC Declaration of Conformity The undersigned, as authorised by: Mitox Garden Machinery Declares that the following equipment manufactured by Mitox conforms to the Directive: - 2000/14/EC of the European Parliament and of the council on the approximation of the laws of the Member States relating to the noise emission in the environment by equipment for use outdoors.
  • Page 40 The manufacturer undertakes to replace any spare parts that are classified as defective by an appointed Mitox service dealer. The manufacturer will not accept liability for the replacement of the machine, either partially or wholly, and /or consequential damages and /or interest charges either directly or indirectly.

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