Doms PSS 5000 Installation Manual
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- Technical manual (152 pages) ,
- Hardware configuration manual (55 pages) ,
- Product manual (33 pages)
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Summary of Contents for Doms PSS 5000
- Page 1 PSS 5000 Installation Guide For systems with CPB539 Date March 24, 2021 Document number PSS5000/INGU/805799/09 Doms ApS Formervangen 28 Tel. +45 4329 9490 info@doms.dk DK-2600 Glostrup www.doms.com...
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Page 2: About This Documentation
Purpose This documentation describes the preparations and installation procedures for the PSS 5000 Forecourt Controller on an operational site. When you are finished using this guide, the controller will be mounted correctly, connect- ed to all the necessary devices and relevant equipment, and ready to be used. -
Page 3: Table Of Contents
Mount the Cabinet ........6 Power Up the PSS 5000 ....... . . 8 Set the IP Address . -
Page 4: Safety Information
PSS 5000 – Installation Guide 1 Safety Information Safety Information Warnings! Do not install this equipment in a hazardous area. Do not install this equipment unless you have the proper training. Note: The CPB has its own UPS. Consequently, the board may be en- ergized even if it is disconnected from the Mains power source. -
Page 5: Installing The Pss 5000 Forecourt Controller
Ethernet connection, and the ends of the communication cables for both the forecourt and POS devices. Installation Process This process lists the separate stages involved in installing the PSS 5000. It is assumed that the correct Hardware Interface Modules (HIMs) Note: are present and the protocols are assigned to the relevant ports. -
Page 6: Mount The Cabinet
• ‘To mount the PSS 5000 Compact cabinet’ on page 7 To mount the PSS 5000 Standard cabinet This procedure describes how to mount the PSS 5000 standard cabinet. Only install the PSS 5000 in the prescribed environment. Note: Find a spot where there is enough space for both the cabinet and the ca- ble connections located to the right and below the cabinet. - Page 7 PSS 5000 – Installation Guide 2 Installing the PSS 5000 Forecourt Controller Secure the PSS 5000 to the wall using the mounting lugs on the cabinet. The mounting lugs are located on the sides of the Standard cabinets. Use screws or bolts that are capable of supporting the weight of Note: the cabinet and its contents.
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Page 8: Power Up The Pss 5000
PSS 5000 – Installation Guide 2 Installing the PSS 5000 Forecourt Controller Use screws or bolts that are capable of supporting the weight of Note: the cabinet and its contents. Loosen the screws securing the door so that you can open the door and access the inside of the cabinet. -
Page 9: Set The Ip Address
• Static – assigned manually via the service menus We recommend using a Static IP address as a dynamic IP address Note: may make it difficult to access the PSS 5000 remotely. The IP addresses for Port 41 and Port 42 must belong to separate Note: subnets. - Page 10 PSS 5000 – Installation Guide 2 Installing the PSS 5000 Forecourt Controller Methods of Setting the IP address of the LAN Port The IP address for Port 41 on the CPB539 can be set in one of two ways: •...
- Page 11 PSS 5000 – Installation Guide 2 Installing the PSS 5000 Forecourt Controller Locate Port 42 on the CPB and using a suitable Ethernet cable connect it to your Service PC. Ethernet Port 42 (IP address:192.168.42.2) Illustrated with a Standard cabinet...
- Page 12 PSS 5000 – Installation Guide 2 Installing the PSS 5000 Forecourt Controller Select 5. Setup 5.6. Communication 5.6.1. TCP/IP window appears. This shows the current details for both Port TCP/IP 41 and Port 42. Do one of the following: •...
- Page 13 PSS 5000 – Installation Guide 2 Installing the PSS 5000 Forecourt Controller To assign an IP address to Port 41 (via Local Service Panel) This procedure describes how to use the Local Service Panel (LSP) on the CPB539 to set an IP address for Port 41. This is used to connect the PSS 5000 to the LAN.
- Page 14 Set the IP address so that Port 41 and Port 42 belong to separate Note: subnets. The PSS 5000 can be connected to the LAN and you are ready to proceed to the next step in the process. See Also •...
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Page 15: List The Protocol To Port Assignments
PSS 5000 – Installation Guide 2 Installing the PSS 5000 Forecourt Controller List the Protocol to Port Assignments To view the current protocol to port assignments This procedure describes how to use the FCC Web Application to view which protocols are assigned to the individual serial ports on the CPB. -
Page 16: Cable The Forecourt Devices
PSS 5000 – Installation Guide 2 Installing the PSS 5000 Forecourt Controller Select 5. Setup 5.3. Protocol to Port Assignment A list of all the ports and the corresponding protocol to port assignments appears. Keep this page open and use the protocol to port assignment informa- tion to assist you in connecting the forecourt devices to the correct Hardware Interface Modules (HIMs). - Page 17 PSS 5000 – Installation Guide 2 Installing the PSS 5000 Forecourt Controller Prepare the communication cables by removing the insulation as illus- trated below. It is necessary to cut rubber grommet for cables > Ø12 mm. Note: Refer to the...
- Page 18 Earth can be implemented. Protective Earth connection stud For more information about general installation recommenda- Note: tions, refer to the DOMS Forecourt Controller System, Installa- tion Recommendations (806070/--). For more information about the cable connections to the individ- Note: ual HIMs, refer to the relevant installation drawings for the mod- ules.
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Page 19: Validate Device Connectivity
PSS 5000 – Installation Guide 2 Installing the PSS 5000 Forecourt Controller Validate Device Connectivity To validate connectivity between the PSS 5000 and the forecourt devices This procedure describes how to validate that the forecourt devices are communicating correctly with the PSS 5000. -
Page 20: Maintenance
To replace the fuse This procedure describes how to remove defective Mains fuses from the PSS 5000 Forecourt Controller and replace them with new ones. Turn off the power by removing the plug from the power inlet socket. Locate the fuse drawer, which is located at the power inlet socket. -
Page 21: Changing Hardware Interface Modules (Hims)
Changing Hardware Interface Modules (HIMs) To remove a HIM This procedure describes how to remove a HIM from the PSS 5000 cabinet. Turn off the power by removing the plug from the power inlet socket. Open the front cover by releasing the securing screws (and the lock if present). - Page 22 3 Maintenance To insert a HIM This procedure describes how to insert a HIM into the PSS 5000 cabinet. Turn off the power by removing the plug from the power inlet socket. Open the front cover by releasing the securing screws (and the lock if present).
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Page 23: Technical Data
4 Technical Data Technical Data General information Only equipment approved by Doms ApS is permitted to be installed in the PSS 5000 Forecourt Controller. The cables connecting the Hardware Interface Modules (HIMs) to the fore- court devices should be twisted pair with a braided shield and with a mini- mum 80% cover. - Page 24 Forecourt devices (electronics for dispensers, terminals, tank gauges, etc.) The Mains cable must be installed according to the local regulations. The Mains power to the PSS 5000 is switched off by removing the Mains cable. 230 V version Mains power voltage (max.) 230 VAC +10% = 253 VAC Mains power voltage (min.)
- Page 25 PSS 5000 – Installation Guide 4 Technical Data Approvals data The approvals for the PSS 5000 are: Approvals • UL, 62368-1 2nd Ed. / CSA-C22.2 No. 62368-1 2nd Ed. • CB, IEC 62368-1 • Customs union EAEU EAC C-DK.HA10.B.00016 and EAC C-DK.HA10.B.00596...
- Page 26 PSS 5000 – Installation Guide 4 Technical Data PSS Suite States The LED states provided in the table below indicate the status of the PSS Suite software. PSS LED Status PSS Application is not running PSS Suite error state Flashing PSS Suite operational (0.5 Hz)
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Page 27: Revision Information
PSS 5000 – Installation Guide 5 Revision Information Revision Information Revision History This documentation has changed as follows: Rev. Date Description of Changes Jun. 13, 2016 First release. Nov. 04, 2016 Updated illustrations containing a CPB539. Dec. 15, 2016 Updated default IP address for Port 41.
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