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ACH580-01 VxR, UL Type 1
Frame R1/R2
Base drive replacement instructions
Purpose or Scope
The following are the instructions for replacing an ACH580-01 UL Type 1 and 12 (Frames
R1 & R2) drive in VxR enclosures.
Equipment required*:
– Replacement drive (see note below)
– T20 bit
– T30 bit
– PZ2 bit
– PZ3 bit
– Torque wrench
– Zip ties
Basic overview of steps
– Back-up drive parameters (if you can)
– Remove power and verify after 5 minutes
– Remove covers
– Disconnect all wiring
– Remove drive
– Prepare replacement drive
– Remove conduit assembly
– Install in reverse order
– Check connections
– Power drive
– Reprogram and test
Notes and cautions
CAUTION! Review complete safety and electrical considerations prior
to replacing the drive. See ACH580 IOM (3AXD50000049127).
CAUTION! Two people are recommended for this job. The drive is
heavy and can fall, causing property damage and injury.
* Not all of these tools are needed for each frame size.
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Summary of Contents for ABB ACH580-01 VxR R1
- Page 1 — ACH580-01 VxR, UL Type 1 Frame R1/R2 Base drive replacement instructions Purpose or Scope The following are the instructions for replacing an ACH580-01 UL Type 1 and 12 (Frames R1 & R2) drive in VxR enclosures. Equipment required*: – Replacement drive (see note below) –...
- Page 2 REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R1/R2 Step Instruction Diagram NOTE: If needed, back-up parameters prior to disconnecting power. Turn off source power and wait 5 minutes for the DC bus capacitors to discharge. Turn handle to the off position. Using a T20 bit, loosen and remove two (2) M4x16 screws securing the enclosure cover.
- Page 3 REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R1/R2 Step Instruction Diagram Perform voltage check to confirm no voltage is present. NOTE: If you have control wiring connected to the Control Unit, disconnect at this time. Cut zip tie and disconnect the RS485 cable from the drive by pulling out the terminal block.
- Page 4 REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R1/R2 Step Instruction Diagram Using a T30 bit, loosen the two (2) bottom M6 screws securing the drive, four (4) turns of the screw. NOTE: Do not remove the screw completely. Only loosen enough to be able to lift the drive off the screws.
- Page 5 REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R1/R2 Step Instruction Diagram Using a T20 bit, loosen and remove two (2) M4x8 screws. Remove conduit assembly. Recycle the conduit assembly and hardware. CAUTION! Use two people to install the drive. Slide the drive mounting holes over the bottom two (2) screws and slide drive in place.
- Page 6 REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R1/R2 Step Instruction Diagram Secure the ground wire to the drive. Using a PZ3 bit, torque to 14 in-lb (1.5 Nm). Connect the input wires (from fuse block) to the Input Terminals of the drive.
- Page 7 REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R1/R2 Step Instruction Diagram Reconnect the RS485 terminal block to EFB on control unit and secure with zip tie. Reconnect any control wiring removed in steps 4 and 5. WARNING! This configuration does not support Safe Torque Off (STO) functionality in bypass mode.