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Rohde & Schwarz TS-PSM5 User Manual
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Rohde & Schwarz TS-PSM5 User Manual

High-power switch module
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R&S
TS-PSM5
High-Power Switch Module
User Manual
(;ÜL92)
1178.2809.02 ─ 01

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Summary of Contents for Rohde & Schwarz TS-PSM5

  • Page 1 ® R&S TS-PSM5 High-Power Switch Module User Manual (;ÜL92) 1178.2809.02 ─ 01...
  • Page 2 Rohde & Schwarz GmbH & Co. KG. Trade names are trademarks of the owners. ® ® The following abbreviations are used throughout this manual: R&S TS-PSM5 is abbreviated as R&S TS-PSM5 and R&S TS-PRIO5 is abbreviated as R&S TS-PRIO5.
  • Page 3 Basic Safety Instructions Always read through and comply with the following safety instructions! All plants and locations of the Rohde & Schwarz group of companies make every effort to keep the safety standards of our products up to date and to offer our customers the highest possible degree of safety. Our products and the auxiliary equipment they require are designed, built and tested in accordance with the safety standards that apply in each case.
  • Page 4 Basic Safety Instructions Symbol Meaning Symbol Meaning Caution ! Hot surface Alternating current (AC) Protective conductor terminal Direct/alternating current (DC/AC) To identify any terminal which is intended for connection to an external conductor for protection against electric shock in case of a fault, or the terminal of a protective earth Earth (Ground) Class II Equipment...
  • Page 5 Basic Safety Instructions Operating states and operating positions The product may be operated only under the operating conditions and in the positions specified by the manufacturer, without the product's ventilation being obstructed. If the manufacturer's specifications are not observed, this can result in electric shock, fire and/or serious personal injury or death. Applicable local or national safety regulations and rules for the prevention of accidents must be observed in all work performed.
  • Page 6 Basic Safety Instructions 6. The product may be operated only from TN/TT supply networks fuse-protected with max. 16 A (higher fuse only after consulting with the Rohde & Schwarz group of companies). 7. Do not insert the plug into sockets that are dusty or dirty. Insert the plug firmly and all the way into the socket provided for this purpose.
  • Page 7 Basic Safety Instructions 2. Before you move or transport the product, read and observe the section titled "Transport". 3. As with all industrially manufactured goods, the use of substances that induce an allergic reaction (allergens) such as nickel cannot be generally excluded. If you develop an allergic reaction (such as a skin rash, frequent sneezing, red eyes or respiratory difficulties) when using a Rohde &...
  • Page 8 Basic Safety Instructions 2. Adjustments, replacement of parts, maintenance and repair may be performed only by electrical experts authorized by Rohde & Schwarz. Only original parts may be used for replacing parts relevant to safety (e.g. power switches, power transformers, fuses). A safety test must always be performed after parts relevant to safety have been replaced (visual inspection, protective conductor test, insulation resistance measurement, leakage current measurement, functional test).
  • Page 9 Instrucciones de seguridad elementales Waste disposal/Environmental protection 1. Specially marked equipment has a battery or accumulator that must not be disposed of with unsorted municipal waste, but must be collected separately. It may only be disposed of at a suitable collection point or via a Rohde &...
  • Page 10 Instrucciones de seguridad elementales Se parte del uso correcto del producto para los fines definidos si el producto es utilizado conforme a las indicaciones de la correspondiente documentación del producto y dentro del margen de rendimiento definido (ver hoja de datos, documentación, informaciones de seguridad que siguen). El uso del producto hace necesarios conocimientos técnicos y ciertos conocimientos del idioma inglés.
  • Page 11 Instrucciones de seguridad elementales Símbolo Significado Símbolo Significado Aviso: Cuidado en el manejo de dispositivos Distintivo de la UE para la eliminación por sensibles a la electrostática (ESD) separado de dispositivos eléctricos y electrónicos Más información en la sección "Eliminación/protección del medio ambiente", punto 2.
  • Page 12 Instrucciones de seguridad elementales 1. Si no se convino de otra manera, es para los productos Rohde & Schwarz válido lo que sigue: como posición de funcionamiento se define por principio la posición con el suelo de la caja para abajo, modo de protección IP 2X, uso solamente en estancias interiores, utilización hasta 2000 m sobre el nivel del mar, transporte hasta 4500 m sobre el nivel del mar.
  • Page 13 Instrucciones de seguridad elementales 6. Solamente está permitido el funcionamiento en redes de alimentación TN/TT aseguradas con fusibles de 16 A como máximo (utilización de fusibles de mayor amperaje solo previa consulta con el grupo de empresas Rohde & Schwarz). 7.
  • Page 14 Instrucciones de seguridad elementales Funcionamiento 1. El uso del producto requiere instrucciones especiales y una alta concentración durante el manejo. Debe asegurarse que las personas que manejen el producto estén a la altura de los requerimientos necesarios en cuanto a aptitudes físicas, psíquicas y emocionales, ya que de otra manera no se pueden excluir lesiones o daños de objetos.
  • Page 15 Instrucciones de seguridad elementales Reparación y mantenimiento 1. El producto solamente debe ser abierto por personal especializado con autorización para ello. Antes de manipular el producto o abrirlo, es obligatorio desconectarlo de la tensión de alimentación, para evitar toda posibilidad de choque eléctrico. 2.
  • Page 16 Instrucciones de seguridad elementales 2. Las asas instaladas en los productos sirven solamente de ayuda para el transporte del producto por personas. Por eso no está permitido utilizar las asas para la sujeción en o sobre medios de transporte como p. ej. grúas, carretillas elevadoras de horquilla, carros etc. Es responsabilidad suya fijar los productos de manera segura a los medios de transporte o elevación.
  • Page 17 Quality management Certified Quality System ISO 9001 and environmental Certified Environmental System management ISO 14001 Sehr geehrter Kunde, Dear customer, Cher client, Sie haben sich für den Kauf You have decided to buy a Vous avez choisi d’acheter un eines Rohde & Schwarz Produk- Rohde &...
  • Page 18 Customer Support Technical support – where and when you need it For quick, expert help with any Rohde & Schwarz equipment, contact one of our Customer Support Centers. A team of highly qualified engineers provides telephone support and will work with you to find a solution to your query on any aspect of the operation, programming or applications of Rohde &...
  • Page 19 The R&S CompactTSVP and R&S PowerTSVP test platforms are principally designed for operating voltages up to 125 V. The R&S TS-PSM5 is suitable for voltages of up to +24 VDC and must only be used correspondingly. When higher currents are run through, relays and circuit board can become very hot.
  • Page 20 Application R&S TS-PSM5 Characteristics Characteristics R&S TS-PSM5 Current measurement capabilities using shunt resistors or current-voltage-converters Feed-through of all channels to the rear of the R&S TS-PWA3 chassis is possible by means of the R&S TS-PRIO5 Rear-I/O-Module Feed-through of all 2 A channels and the 50 A channels 5 and 8 to the rear of the R&S TS-PCA3 chassis is possible by means of the optional R&S TS-PK04 cable set...
  • Page 21 View R&S TS-PSM5 2 View Figure 2-1 shows the view of the High-power Switch Module R&S TS-PSM5 (variant 03). Figure 2-1: View of the R&S TS-PSM5 (variant 03) Figure 2-2shows the view of the High-power Switch Module R&S TS-PSM5B (variant 02).
  • Page 22 ® Block diagram R&S TS-PSM5 3 Block diagram Figure 3-1 shows the block diagram of the High-power Switch Module R&S TS-PSM5. Figure 3-1: Block diagram R&S TS-PSM5 User Manual 1178.2809.02 ─ 01...
  • Page 23 4.1 R&S TS-PSM5 4.1.1 Mechanical construction The R&S TS-PSM5 module consists of a base board to which all relays and terminal blocks are attached, a digital board mounted on it where the processor and the FRAM are attached and a sheet metal plate which mechanically stabilizes the module.
  • Page 24 ® Construction R&S TS-PSM5 R&S TS-PSM5 Figure 4-1: R&S TS-PSM5 (variant 03) Front with VPC User Manual 1178.2809.02 ─ 01...
  • Page 25 X30 is located on the upper edge of the base board in the middle of the module. Figure 4-2: R&S TS-PSM5 Rear ( to backplane of the chassis) The cabling of the connector (VPC) mounted on the front of the R&S TS-PSM5 (variant 03) with the appropriate terminals on the base board has already been done.
  • Page 26 ® Construction R&S TS-PSM5 R&S TS-PSM5 Figure 4-3: R&S TS-PSM5 (variant 03) Base board Figure 4-4: R&S TS-PSM5B (variant 02) Base board User Manual 1178.2809.02 ─ 01...
  • Page 27 Table 4-2: Display elements on the R&S TS-PSM5 Beschreibung Fault condition: (red) Lights up when a fault is detected on the R&S TS-PSM5 in the power-on test after the supply voltage is switched on. Communication: (yellow) Lights up briefly when the R&S TS-PSM5 is accessed via the interface.
  • Page 28 4.2.1 Mechanical construction The R&S TS-PRIO5 Rear-I/O-Module consists of two boards which holds the connec- tors X20, X1 and X2 on the backplane side (to the R&S TS-PSM5). Each six pins of the connectors X1 and X2 form a channel.
  • Page 29 ® Construction R&S TS-PSM5 R&S TS-PRIO5 Figure 4-6: R&S TS-PRIO5 contact side (rear of R&S TS-PWA3 chassis) For more information about the connectors X12 and X14 may be obtained from the manufacturer PHOENIX CONTACT. The name of the connector X12 is: PTSM 0.5/ 4-2.5-H THR R32 - 1770908...
  • Page 30 Table 4-3: Connectors on the R&S TS-PRIO5 Abbreviation Interface of channels 5 and 8 to the R&S TS-PSM5. Interface of channels 6 and 7 to the R&S TS-PSM5. Interface of the 2 A channels 1 to 4 to the load or voltage source.
  • Page 31 TS-PWA3 chassis, the 50 A channels 5 and 8 and all 2 A channels of the R&S TS- PSM5 will be made accessible via the connectors X3 and X4 on the rear of the chas- sis. For this purpose the R&S TS-PSM5 module must be installed in slots 15 and 16 in the chassis.
  • Page 32 ® Construction R&S TS-PSM5 R&S TS-PK04 Figure 4-9: R&S TS-PK04 Installation in R&S TS-PCA3 (cTSVP) 4.3.2 Connectors (see Figure 4-9) Table 4-4: Connectors on R&S TS-PK04 cable set Abbreviation Interface of the 50 A channels 5 and 8 to the R&S TS-PSM5.
  • Page 33 6) 5.1.1 Signal concept The power relays of all channels of the R&S TS-PSM5 can be wired up with power supplies or loads via the front of the module. In addition all channels can be routed to the rear of the R&S TS-PWA3 PowerTSVP chassis via the optional R&S TS-PRIO5 Rear-I/O-Module.
  • Page 34 (Figure 5-1) the voltage supply is connected to the COM lines on the rear of the R&S TS-PSM5 . This can be done via the R&S TS-PRIO5 optionally installed in the R&S TS-PWA3 or the R&S TS-PK04 cable set in the TS-PCA3 chassis. The load is connected to the NO lines located on the front of the R&S TS-PSM5 .
  • Page 35 Via the rspsm5_GetCalculatedCurrent function of the IVI soft- ware driver that is part of the R&S TS-PSM5 , the current belonging to this voltage level can be retrieved. It is calculated via correction values stored on the module. See also the programming example later on in this document.
  • Page 36 ® Functional description R&S TS-PSM5 R&S TS-PSM5 5.1.3.2 Current measurement with load in standby mode If now the small amount of residual current is to be determined by the load, if the latter is in standby mode, another version of switching is chosen. The current-voltage con- verter in the 50 A channels work in the range of 350 mA (typ.) to 50 A.
  • Page 37 ® Functional description R&S TS-PSM5 R&S TS-PSM5 Figure 5-2: Application example - current measurement with load in standby mode User Manual 1178.2809.02 ─ 01...
  • Page 38 6 Setting up 6.1 Channel wiring of the R&S TS-PSM5B (variant 02) In contrast to the completely cabled R&S TS-PSM5 (variant 03) with mounted VPC connector, the R&S TS-PSM5B (variant 02) is supplied without channel wiring and with simple front plate. In this version the user can himself carry out the wiring of the chan- nels that he needs.
  • Page 39 ® Setting up R&S TS-PSM5 Channel wiring of the R&S TS-PSM5B (variant 02) Figure 6-1: Position of the connecting terminals on the base board 6.1.2 Mounting the terminal wires of 50 A channels (see Figure 6-2 Figure 6-4) In order to be able to connect a wire to a terminal of 50 A channels 5 to 8, the termi- nal’s metal spring must first be pushed far enough, using a flat-head screwdriver, to...
  • Page 40 ® Setting up R&S TS-PSM5 Channel wiring of the R&S TS-PSM5B (variant 02) Figure 6-3: The wire can be mounted in the lower round opening The wire to be mounted is now inserted into the exposed lower opening. To establish a good connection the wire must be free of its insulation by a length of about 13 mm.
  • Page 41 Channel wiring of the R&S TS-PSM5B (variant 02) Figure 6-4: Mounted wire in clamp In the 50 A terminals of the R&S TS-PSM5 (variant 03) wires labelled AWG 10 are finely stranded. The wires are each mounted without ferrules in the terminals.
  • Page 42 Channel wiring of the R&S TS-PSM5B (variant 02) Figure 6-5: Opening the terminal contact CH4_NO In the 2 A terminals of the R&S TS-PSM5 (variant 03) wires labelled AWG 24 are finely stranded. The wires are each mounted without ferrules in the terminals.
  • Page 43 TSVP with version 4.0 of the backplane. This is the only way that the R&S TS-PSM5 can be connected to the nec- essary power supply in these slots. In the CompactTSVP it is not possible to use the R&S TS-PRIO5 in a rear slot.
  • Page 44 ● Inserting the R&S TS-PSM5 with moderate pressure. ● The top pilot pin of the R&S TS-PSM5 must be guided into the right-hand hole, the bottom one into the left-hand hole on the CompactTSVP housing. ● The R&S TS-PSM5 is correctly inserted if a definite stop can be felt.
  • Page 45 The R&S TS-PSM5 is inserted correctly if a definite stop can be felt. ● Tighten the screws on the top and bottom of the front plate of theR&S TS-PSM5. Damaged backplane due to bent pins Bent pins may result in permanent damage to the backplane.
  • Page 46 The Test Platforms R&S CompactTSVP PCA3 and R&S PowerTSVP PWA3 are designed for a maximum voltage of 125 V. The R&S TS-PSM5 module is suitable for voltages of up to +24 V DC and must only be used accordingly. For reasons of fire prevention in compliance with EN 61010-1, we recommend to limit the the current or power to 150 VA.
  • Page 47 To use the driver, the IVI and VISA libraries from National Instruments are necessary. 7.2 Soft panel The software package of the R&S TS-PSM5 includes a so-called softpanel. The soft- panel enables interactive operation of the module. User Manual 1178.2809.02 ─ 01...
  • Page 48 CH6_COM at the rear of the module TS-PSM5 and the load is connected to CH5_NO and CH6_NO at the front of the module. The sense-lines of the power supply are routed to the load via TS-PSM5 channels 1 and 2. The current through channel 6 is determined indirectly by measuring the voltage at the current-voltage-converter of channel 6.
  • Page 49 The return status should be checked for "errorOccurred" after each library call. The following configuration files are used in this example: physical.ini ------------ [device->PSM5] Description = "TS-PSM5 Module in Frame 1 Slot 16" Type = PSM5 ResourceDesc = CAN0::0::1::16 Frame Slot = 16 DriverDll = rspsm5.dll...
  • Page 50 ® Software R&S TS-PSM5 Programming with GTSL libraries application.ini --------------- [bench->psm5SampleApp] Simulation Trace DigitalMultimeter = device->PSAM SwitchDevice1 = device->PSAM SwitchDevice2 = device->PSM5 AnalogBus = device->ABUS ; Channel tables AppChannelTable = io_channel->psm5SampleApp ;------------------------------------------------------------------- ; The application channel table lists all logical channel names for the ;...
  • Page 51 /* connect DMM_HI and DMM_LO to local analog bus lines b1 and d1 */ ROUTE_Execute ( 0, residRoute, "DMM_HI > $LABb1, DMM_LO > $LABd1", &errorOccurred, &errorCode, errorMessage); /* connect the current-voltage-converter of TS-PSM5 channel 6 to analog bus line b1; connect local analog bus line d1 (GND) to analog bus line d1; */ ROUTE_Execute ( 0, residRoute, "PSM5_CH6_IV >...
  • Page 52 Software R&S TS-PSM5 Programming with GTSL libraries /* close low-power-relays of TS-PSM5 channel 1 and channel 2 to route the sense-lines of the power supply to the load */ ROUTE_Execute ( 0, residRoute, "PSM5_CH1_NO > PSM5_CH1_COM, PSM5_CH2_NO > PSM5_CH2_COM", &errorOccurred, &errorCode, errorMessage);...
  • Page 53 ROUTE_Execute ( 0, residRoute, "DMM_LO > $LABa2, DMM_HI > $LABc1", &errorOccurred, &errorCode, errorMessage); /* bypass the high-power-relay and current-voltage-converter of TS-PSM5 channel 5 with the ampere meter of TS-PSAM */ ROUTE_Execute ( 0, residRoute, "PSM5_CH5_COM > $LABc1 > $ABc1, PSM5_CH5_NO > $LABa2 > $ABa2", &errorOccurred, &errorCode, errorMessage);...
  • Page 54 ® Software R&S TS-PSM5 Programming with GTSL libraries ROUTE_Cleanup (0, residRoute, &errorOccurred, &errorCode, errorMessage); RESMGR_Cleanup (0, &errorOccurred, &errorCode, errorMessage); char buffer[100]; sprintf( buffer, "Load Active Current: %.3f A\n" "Load Standby Current: %.3f A", currentResultLoadActive, currentResultLoadStandby); MessagePopup( "User Information", buffer );...
  • Page 55 ERR LED (red) on or flashing Hardware error 8.3 TSVP self-test As part of the TSVP self-test a comprehensive test of the module R&S TS-PSM5 is carried out and a detailed report generated. This is done via the "Self-Test Support Library".
  • Page 56 ® Self-test R&S TS-PSM5 TSVP self-test The R&S TS-PSAM analogue source and measurement module is used as a measure- ment unit in the TSVP self-test. The functionality of the modules in the system is ensured by measurements via the analogue measurement bus.
  • Page 57 Thereby the maximum current can be passed via the connector, at least four high-cur- rent contacts always have to be connected in parallel! One contact is only designed to a maximum of 16 A. Figure 9-1: R&S TS-PSM5 connector X1 (view: plug side) Table 9-1: R&S TS-PSM5 connector X1 assignment Channel...
  • Page 58 Thereby the maximum current can be passed via the connector, at least four high-cur- rent contacts always have to be connected in parallel! One contact is only designed to a maximum of 16 A. Figure 9-2: R&S TS-PSM5 connector X2 (view: plug side) Table 9-2: R&S TS-PSM5 connector X2 assignment Channel...
  • Page 59 ® Interface description R&S TS-PSM5 R&S TS-PSM5 9.1.3 Connector X10 (only R&S TS-PSM5 (variant 03)) Figure 9-3: R&S TS-PSM5 (variant 03) connector X10 Table 9-3: R&S TS-PSM5 (variant 03) connector X10 assignment CH2_NO CH8_NO CH1_NO CH7_NO CH4_NO CH8_COM CH3_NO CH7_COM...
  • Page 60 ® Interface description R&S TS-PSM5 R&S TS-PSM5 9.1.4 Connector X20 Figure 9-4: R&S TS-PSM5 connector X20 (view: plug side) CAN_EN CH4_COM CH2_COM CH3_COM CH1_COM RSA0 RRST# RSDO RSDI RSA1 RSCLK CAN_L CAN_H RCS# Figure 9-5: R&S TS-PSM5 Belegung Steckverbinder X20...
  • Page 61 ® Interface description R&S TS-PSM5 R&S TS-PSM5 9.1.5 Connector X30 Figure 9-6: R&S TS-PSM5 connector X30 (view: plug side) ABc1 ABa1 ABb1 ABc2 ABa2 ABd2 ABd1 Figure 9-7: R&S TS-PSM5 Belegung Steckverbinder X30 User Manual 1178.2809.02 ─ 01...
  • Page 62 ® Interface description R&S TS-PSM5 R&S TS-PRIO5 9.2 R&S TS-PRIO5 9.2.1 Connector X1 Figure 9-8: R&S TS-PRIO5 connector X1 (view: plug side) Table 9-4: R&S TS-PRIO5 connector X1 assignment Channel Channel CH8_COM CH8_COM CH8_COM CH8_COM CH8_COM CH8_COM CH5_COM CH5_COM CH5_COM...
  • Page 63 ® Interface description R&S TS-PSM5 R&S TS-PRIO5 9.2.2 Connector X2 Figure 9-9: R&S TS-PRIO5 connector X2 (view: plug side) Table 9-5: R&S TS-PRIO5 connector X2 assignment Channel Channel CH7_COM CH7_COM CH7_COM CH7_COM CH7_COM CH7_COM CH6_COM CH6_COM CH6_COM CH6_COM CH6_COM CH6_COM...
  • Page 64 ® Interface description R&S TS-PSM5 R&S TS-PRIO5 9.2.3 Connector X20 Figure 9-10: R&S TS-PRIO5 connector X20 (view: plug side) CH2_COM CH4_COM CH1_COM CH3_COM Figure 9-11: R&S TS-PRIO5 Belegung Steckverbinder X20 User Manual 1178.2809.02 ─ 01...
  • Page 65 ® Interface description R&S TS-PSM5 R&S TS-PRIO5 9.2.4 Terminal X12 Figure 9-12: R&S TS-PRIO5 terminal X12 Table 9-6: R&S TS-PRIO5 terminal X12 assignment Channel CH1_COM CH2_COM CH3_COM CH4_COM User Manual 1178.2809.02 ─ 01...
  • Page 66 ® Interface description R&S TS-PSM5 R&S TS-PK04 9.2.5 Klemme X14 Figure 9-13: R&S TS-PRIO5 terminal X14 Table 9-7: R&S TS-PRIO5 terminal X14 assignment Channel CH8_COM CH7_COM CH6_COM CH5_COM 9.3 R&S TS-PK04 9.3.1 Connector X3 Thereby the maximum current can be passed via the connector, at least four high-cur- rent contacts always have to be connected in parallel! One contact is only designed to a maximum of 16 A.
  • Page 67 ® Interface description R&S TS-PSM5 R&S TS-PK04 Figure 9-14: Connector X3 - rear of R&S TS-PCA3 or R&S TS-PWA3 Table 9-8: Connector X3 assignment Channel Channel CH8_COM CH4_COM CH8_COM CH3_COM CH8_COM CH8_COM CH8_COM CH5_COM 9.3.2 Connector X4 Thereby the maximum current can be passed via the connector, at least four high-cur- rent contacts always have to be connected in parallel! One contact is only designed to a maximum of 16 A.
  • Page 68 ® Interface description R&S TS-PSM5 R&S TS-PK04 Figure 9-15: Connector X4 - rear of R&S TS-PCA3 or R&S TS-PWA3 Table 9-9: Connector X4 assignment Channel Channel CH5_COM CH2_COM CH8_COM CH1_COM CH5_COM CH5_COM CH5_COM CH5_COM User Manual 1178.2809.02 ─ 01...
  • Page 69 R&S TS-PSM5 10 Specifications The technical data of the High-Power Switch Module R&S TS-PSM5 are shown in the corresponding data sheets. In the event of any discrepancies between date in this user manual and technical data in the data sheet, the data sheet takes precedence.

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