Samoa LARIUS GHIBLI MIX 2K Operating And Maintenance Manual
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Samoa LARIUS GHIBLI MIX 2K Operating And Maintenance Manual

Double components mixing machine
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w w w . l a r i u s . c o m
LARIUS
GHIBLI MIX
2K
Double components
mixing machine
EN

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Summary of Contents for Samoa LARIUS GHIBLI MIX 2K

  • Page 1 w w w . l a r i u s . c o m LARIUS GHIBLI MIX Double components mixing machine...
  • Page 2 LARIUS GHIBLI MIX 2K This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian.

  • Page 3: Table Of Contents

    LARIUS GHIBLI MIX 2K LARIUS GHIBLI MIX 2K Double components mixing machine INDEX WARNINGS ................................p. 5 WORKING pRINCIpLE ............................. p. 6 TECNICAL DATA ............................... p. 7 DESCRIpTION OF THE EQUIpMENT ........................p. 8 pNEUMATIC DIAGRAM ............................p.12 pLANT DIAGRAM ..............................p.14 TRANSpORT AND UNpACKAGING ........................

  • Page 5: Awarnings

    LARIUS GHIBLI MIX 2K WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment.

  • Page 6: Bworking Principle

    LARIUS GHIBLI MIX 2K WARNING BEFORE USING LARIUS GHIBLI-MIX EQUIPMENT The operator must possess and be familiar with the data sheets of the 2 components (A and B). The operator must be familiar with the characte- ristics of both the wash fluid to be used with the catalyser B and the wash fluid to be used with the product A.

  • Page 7: Ctecnical Data

    LARIUS GHIBLI MIX 2K TECHNICAL DATA LARIUS GHIBLI MIX 2K Paint compatibility two-component water-soluble paints - two-component solvent-based paints Mixing ratio % by volume min. 1: 1 max 20: 1 Maximum flow rate of mixed product (*) 8 lt al minute...

  • Page 8: Ddescription Of The Equipment

    LARIUS GHIBLI MIX 2K DESCRIPTION OF THE EQUIPMENT Pos. Description Pos. Description Vega Pump, washing solvent solvent filter GHIBLI product pump A Product delivery GHIBLI product pump B CAtALyst Product recirculation/discharge Operator touch panel Wheels Electrical panel Flussostato www.larius.com ED. 04 - 04/2021 - Cod. 150183...
  • Page 9 LARIUS GHIBLI MIX 2K Pos. Description Pos. Description Light indicator Air treating Unit Elettrovalve Unit Air supply tap www.larius.com ED. 04 - 04/2021 - Cod. 150183...
  • Page 10 LARIUS GHIBLI MIX 2K Pos. Description Pos. Description Air pressure regulator pump “B” spray gun for washing Pump B pressure gauge spray gun for product “A” Product filter “B” spray gun for product “B” CAtALyst Recirculation/drain tap www.larius.com ED. 04 - 04/2021 - Cod. 150183...
  • Page 11 LARIUS GHIBLI MIX 2K Pos. Description Pos. Description Atomization air adjustment GHIBLI. Product pump A Fan air adjustment Washing pump air regulator Product filter “A” Product A pump air regulator Product A suction www.larius.com ED. 04 - 04/2021 - Cod. 150183...

  • Page 12: Epneumatic Diagram

    LARIUS GHIBLI MIX 2K PNEUMATIC DIAGRAM N° 1 product A pump A (pAINT) GHIBLI 40:1 N° 1 Solvent pump (DILUENT) D GHIBLI 40:1 N° 1 pump used for washing VEGA 5:1 Washing liquid = solvent The two washing guns are mounted in parallel and start at the same time: the first on the left washes circuit A (E1) and the second washes the catalyst circuit B (E2).

  • Page 13: Fplant Diagram

    LARIUS GHIBLI MIX 2K PLANT DIAGRAM www.larius.com ED. 04 - 04/2021 - Cod. 150183...

  • Page 14: Gtransport And Unpackaging

    LARIUS GHIBLI MIX 2K TRANSPORT AND SAFETY RULES UNPACKING Read carefully and entirely the following instructions before using the product. Please save these • The packed parts should be handled as indicated in the symbols instructions in a safe place.

  • Page 15: Jsetting-Up

    LARIUS GHIBLI MIX 2K SETTING-UP FOR CONNECTION BETWEEN pUMp, FLEXIBLE HOSE AND SpRAY GUN BEFORE USING THE EQUIpMENT. PIPING CONNECTION • ALWAYS USE THE FLExIBLE HOSE SUPPLIED WITH STAN- DARD KIT. Connect the draught lines on each pump: • Product A (J1) •...

  • Page 16: Check On Power Supply

    LARIUS GHIBLI MIX 2K Connect the recirculation lines: CHECK ON POWER SUPPLY • Product A (J4) • Catalyst B (J5) Make sure that the system is properly grounded. • Solvent W (J6) Use an electrical plug which guarantees the proper grounding of the system.

  • Page 17: Connecting The Equipment To The Pneumatic Line

    LARIUS GHIBLI MIX 2K To avoid electric shock when disassembling or checking the It is advisable to install an on-off valve on the electronic equipment, wait 5 minutes after having disconnected frontal part of the machine the power supply cable, so that the electricity stored in the con- densers while working can be dissipated.

  • Page 18: Washing Of The New Equipment

    LARIUS GHIBLI MIX 2K • Now the machine is ready. When water-based paint has WASHING OF THE NEW EQUIPMENT been used, in addition to washing using the cleaning liquid, we recommend washing with soapy water and then clean • The machine has been tested at the manufacturer’s facilities.
  • Page 19 LARIUS GHIBLI MIX 2K After loading the two feed pumps and checking that the products Before painting, spray the product into a container (K4) or into come out of their relevant recirculation, make sure that the com- a part of the cab (K5) dedicated to purging, while keeping the ponents are flowing, in their relative lines, up to the mixing block.

  • Page 20: Lstart Up Procedures

    LARIUS GHIBLI MIX 2K START-UP PROCEDURES Manual controls Use these fields to switch/open each electro valve individually. The system has two operating modes: Open the manual controls page by pressing the virtual key on the - MANUAL MODE touch panel.

  • Page 21: M Operator Interface Pane

    LARIUS GHIBLI MIX 2K TOTAL SHUTDOWN OF THE CONTROL PANEL This operation (manual valve opening), must also be carried out when discharging pressures. The system shutdown procedure requires the main switch (L4) When a valve is opened in the absence of product, the pressure to be turned to the OFF position.
  • Page 22 LARIUS GHIBLI MIX 2K OPERATING PANEL The machine is controlled by a touch screen panel. push buttons are represented graphically and the machine can The operating panel is connected to the system and is used for: be adjusted or its functions activated by simply touching these buttons.
  • Page 23 LARIUS GHIBLI MIX 2K SYSTEM PAGES Alphanumeric page: It will be used to write names where prompted by the system The programming panel contains further system pages: Numeric page: It will be used to enter the data requested by the system.
  • Page 24 LARIUS GHIBLI MIX 2K END OF WORK MAIN SWITCH (M15) EMERGENCY BUTTON (M16): If pressed, immediately disables WASHING any operation in progress, whether it be a colour change or • Position the AUT/MAN selector to Manual. washing, by closing all the valves.

  • Page 25: Ndescription Of The Panel's Functions

    LARIUS GHIBLI MIX 2K DESCRIPTION OF THE PANEL’S FUNCTIONS SETTINGS Counter pulsefrequency: Value that determines the opening frequency of dispensing valve B. The lower the value entered in the field, the higher the opening and closing frequency of valve B and vice-versa Ratio A: Value expressed in parts to be dispensed by the metering valve A.
  • Page 26 LARIUS GHIBLI MIX 2K CALIBRATION Quantity of material needed: Enter the value that you wish to take in litres. Quantity of material obtained: After having launched the calibration, enter the value that has actually been obtained for both circuit A and for...
  • Page 27 LARIUS GHIBLI MIX 2K SPILLATURA Function used to verify the amount in volume of component A and component B with respect to the set ratio. Enter the desired amount of product (1), example 1 (one) litre. The machine according to the set...
  • Page 28 LARIUS GHIBLI MIX 2K WASHING On this page, you can set the operating times of the washes based on the machine configuration. Some machines has the possibility of a second washing (Solv. 2) with liquid other than solvent wash 1 (Solv.
  • Page 29 LARIUS GHIBLI MIX 2K CONSUMPTION Consumption A: Display of litres relative to circuit A counted with cycle in Automatic or in Tapping. Consumption B: Display of litres relative to circuit B counted with cycle in Automatic or in Tapping. RESET: press the RESET button and then OK to reset values.
  • Page 30 LARIUS GHIBLI MIX 2K ALARM 1. Emergency: Reset the push-button. 2. Component A circuit alarm: Dosing valve A closed, impulse counting is detected: leakage index. Check dosing valve A, the recirculation tap, pump leakage. 3. Component B circuit alarm: Dosing valve B closed, impulse counting is detected: leakage index.
  • Page 31 LARIUS GHIBLI MIX 2K CONTROL On this page, enter the values controlling the action thresholds relative to counting system faults on the linear encoders. Delay start cycle control counter: Waiting time before the linear encoder conditions check cycle starts. Pause control counters: Repeat time of the control described above.
  • Page 32 LARIUS GHIBLI MIX 2K PUMPS CALIBRATION Current value: The value displayed when the machine is in automatic mixing conditions. Control interval: Time, in seconds, between repeated reading of the current value. Reference value: press this button to record the field value (current value). The current value will be recorded in the Reference val.
  • Page 33 LARIUS GHIBLI MIX 2K ADVANCED CONTROLS Flow meter alarm delay: Refers to the flow switch which controls the passage of the washing liquid during the washing cycle phase. Delay time in seconds, after which the machine signals a flow switch alarm.
  • Page 34 LARIUS GHIBLI MIX 2K MANUALE COMMAND On the MANUAL page, it is possible to activate or deactivate all functions on the system: MATERIALS VALVE EV A: Dispensing valve A base circuit on the mixe EV B: Dispensing valve B catalyser circuit on the mixer.

  • Page 35: Oproblems And Solution

    LARIUS GHIBLI MIX 2K PROBLEMS AND SOLUTION Problem Cause Solution The pump does not start Feed air not sufficient; Check the air supply line. Increase the feed hose diameter; Outlet product line clogged; Clean. Detach the product outfeed hose power the pump at minimum pressure and check if the pump starts without the outfeed hose;...

  • Page 37: Ce Declaration Of Conformity

    Tel: +39 0341 621152 Fax: +39 0341 621243 E-mail: larius@larius.com Declares under his owns resonsibility that the product: LARIUS GHIBLI MIX 2K Double components mixing machine complies with the directives: - EC Directive 2006/42 Machinery Directive - EU Directive 2014/30 Electromagnetic Compatibility (EMC)
  • Page 38 LARIUS srl Via Antonio stoppani 21 - 23801 Calolziocorte (LC) ItALy tEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.com...

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