Table of Contents
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Table of Contents
Related Manuals for HygroMatik FlexLine
Summary of Contents for HygroMatik FlexLine
- Page 1 FlexLine Electrode Steam Humidifiers Manual ÁFLE.ENBÈ FLE.EN E-8881162...
- Page 2 Current version of this manual can be found at: www.hygromatik.co.uk HygroMatik GmbH grants the legal user of this product [or device] the right to use the Work(s) solely within the scope of the legitimate operation of the product [or device]. No other right is granted under this licence.
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Page 3: Table Of Contents
1. Introduction ........................5 1.1 Typographic Distinctions ....................5 1.2 Documentation ........................5 1.3 Symbols in Use ......................... 5 1.3.1 Specific Symbols related to Safety Instructions ............. 5 1.3.2 General Symbols ......................5 1.4 Intended Use ........................6 2. Safety Instructions ......................7 2.1 Guidelines for Safe Operation ................... - Page 4 7.2 Cable connections ......................28 7.3 Safety interlock ........................28 7.4 Connection diagram ......................29 7.5 Electrical installation check list ..................29 8. Commissioning ......................... 30 9. Maintenance ........................31 9.1 General ..........................31 9.1.1 Service messages ......................31 9.1.2 Service messages for preventive maintenance .............. 31 9.1.3 Safety instructions for maintenance ................
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Page 5: Introduction
Retention Please retain these operating instructions in Dear Customer, a secure, always accessible location. If the Thank you for choosing a HygroMatik steam product is resold, turn the documentation humidifier. over to the new operator. If the documenta- tion is lost, please contact HygroMatik. -
Page 6: Intended Use
The following applies to the StandardLine device series: Please read the explanations of parameters "2-1" and "2-2" in the section "Detailed parameter descriptions" in this manual. Proper usage also comprises the adherence to the conditions specified by HygroMatik for: • installation • dismantling •... -
Page 7: Safety Instructions
2. Safety Instructions 2.1.3 Unit Operation These safety instructions are required by law. WARNING They promote workplace safety and accident prevention. Risk of scalding! Uncontrolled hot steam escape in case of 2.1 Guidelines for Safe Opera- leaking or defective components possible. tion Switch off unit immediately. -
Page 8: Mounting, Dismantling, Maintenance And Repair Of The Unit
(such as grounding resistance). The HygroMatik steam humidifier is IP20 pro- tected. Make sure that the unit is not object to Use only original fuses with the appropriate dripping water in the mounting location. -
Page 9: Transport
3. Transport Time limits for filing freight claims with ship- ping companies are*: Please note After receipt of Shipping company goods Proceed carefully when transporting the steam humidifier in order to prevent damage Carriers no later than 4 days due to stress or careless loading and unload- ing. -
Page 10: Functional Description And Device Composition
4. Functional Description and 4.2 Mechanical Construction Device Composition The FlexLine humidifiers are designed for wall mounting. For maintainance purposes, 4.1 Mode of Action the steam cylinders are separable in the mid- dle. Making use of the frictional heat caused... -
Page 11: Operating Sequence
4.3 Operating sequence With normal water quality the blow-down loss rate lies between 7 and 15 % of the amount of steam produced. Depending on water By pressing the control switch („Pos. I”) the quality, a full steam cylinder blow-down is run humidifier is turned on. -
Page 12: Mechanical Installation
• Protection class IP20 • By design, HygroMatik steam humidi- fiers are not qualified for outdoor instal- lation (electronical components and water-bearing parts may be damaged) • Ambient temperature must lie between +5 and +40 °C (+41 and +104 °F) in... -
Page 13: Dimensions And Mounting Directions
870/~34,4 620/~24.4 FLE100-FLE130 1170/~46 785/~30.9 420/~16.5 1000/~39.4 660/~25.6 Detailed measurements under https://www.hygromatik.com/files/pdf/hygromatik-flexline-dimensionsv13.pdf 3D models under https://www.hygromatik.com/en/downloads Wall clearances When mounting the steam humidifier, the wall clearanc- es shown in the fig. below must be obeyed:: 5 cm / 2,0 inch... - Page 14 Mounting principle Please note • To function properly, the steam humidi- fier must hang level and plumb. • When choosing the installation loca- tion, consider the necessary distance between the unit and existing designa- ted paths. This should be at least 60 •...
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Page 15: Unit Installation Check
5.2 Unit Installation Check Before start-up, pls. check proper unit instal- lation following the list below: Unit perpendicularly aligned in both the vertical and horizontal axis ? All clearances obeyed? Steam hose installed with a 5 - 10 % minimum incline/decline (see chap- ter "Steam line“) ? ... -
Page 16: Absorption Distance Bn
5.3 Absorption Distance B 5.3.1 Determining the Absorption Distance The "absorption distance" (B ) is defined as To determine the absorption distance, the fol- the distance from the steam feed to where lowing parameters are required: the steam is completely absorbed in the treated air. -
Page 17: Absorption Distance Nomogram
5.3.2 Absorption Distance Nomogram Source: Henne, Erich: Luftbefeuchtung (Air Humidification), 3 Edition 1984 (Page 101), Olden- bourg Industrieverlag, Munich Page 17... -
Page 18: Steam Manifold
5.4 Steam Manifold Water drain • We point out that according to the Ger- 5.4.1 General installation guidelines man Association of engineers (VDI) guideline VDI 6022, a water drain must When installing steam manifolds, pls. follow be provided within the absorption these guidelines: distance inside the air duct When increased airflow speed is encoun-... - Page 19 Minimum distance for condensation Air flow avoidance: direction = 210mm/8.3 inch: „Steam manifold - Next steam manifold“ distance = 120mm/4.7 inch: „Lowest steam manifold - Duct bottom plane“ distance = 120mm/4.7 inch: „Highest steam manifold - Duct ceiling plane“ distance Steam manifold arrangement for special air duct shapings flat...
- Page 20 Vertical steam manifold installation Steam manifold arrangement Air flow direction Steam supply Horizontal installation of the steam mani- folds is preferable. However, vertical installation into the air duct from below is also possible. Standard manifold dimensions [mm]/ [inch]***: 220/ 400/ 600/ 900/ 1200/...
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Page 21: Steam Line And Condensate Hose Layout
HygroMatik steam humidifier (do not with a ANSI drill size „O“ drill. To do so, the restrict the cross-section, otherwise... -
Page 22: Steam Line And Condensate Hose Installation Types
5.5.3 Steam line and condensate Installation type 2 hose installation types Steam manifold is positioned less than 500 mm above or below device upper Installation type 1 edge: Steam manifold is positioned more than 500 mm above device upper edge: Please note »... -
Page 23: Water Connection
Hazardous electrical voltage! tem separator of the BA/CA type are Before starting installation work ensure that available from HygroMatik. the unit is not yet connected to the power supply. The following applies to heater steam humidifiers: •... -
Page 24: Operation Of Electrode Steam Humidifier With Softened Water
6.1 Operation of electrode steam 6.2 Water supply humidifier with softened water Foreign material in water supply pipe may cause premature wear of the solenoid Do not use softened water unless special valve. measures are taken! Flush the water supply pipe before making connection to the solenoid valve. -
Page 25: Water Discharge
6.3 Water discharge WARNING Risk of scalding! During blow down, up to 0.3 l/sec (08 gal./ sec) are being drained with a temperature of about 95 °C (203°F). Ensure that the drain hose is reliably fas- tened and wastewater can drain freely and pressureless. -
Page 26: Water Connections Final Check
Please note With the optional wastewater cooling system HyCool (not available for FLP-XX-TPRO units), HygroMatik offers an option for limi- ting the steam humidifier wastewater temper- ature in order to protect thermosensitive wastewater pipe lines. By blending with tap water during blow-down, wastewater temper- ature is below 60°C (140°F) as long as inlet... -
Page 27: Electrical Connection
Main connection and Fusing For the FlexLine steam humidifiers in the Please note standard version, main connection is to be implemented as follows: The customer is responsible for checking expert staff qualification. -
Page 28: Cable Connections
7.2 Cable connections 7.3 Safety interlock The table below shows the number and WARNING dimensioning of the cable connections pro- vided by the various FlexLine housing types. Risk of electrical shock! Hazardous electrical voltage. When standard wiring was made, terminal 1 Blind... -
Page 29: Connection Diagram
7.4 Connection diagram The device-specific wiring diagrams are included in the scope of delivery. Please use them for the installation and keep them in a safe place. 7.5 Electrical installation check list Check electrical installation with respect to customer-site requirements and local power supply regulations. -
Page 30: Commissioning
8. Commissioning Step 4: Trigger steam demand » Set control to 1-step operation, i.e. permanent steam demand, and WARNING close safety interlock. Risk of operating error! » Allow all electrical functions to termi- Start-up of the unit is restricted to expert staff nate in their programmed order. -
Page 31: Maintenance
9.1.1 Service messages monitor the performance of the following functional areas: In case of a service message produced, the HygroMatik logo in the main section of the • Electrode condition (wear control by touch display (for explantion s. „FlexLine con- means of cylinder full monitoring) trols“... -
Page 32: Safety Instructions For Maintenance
9.1.3 Safety instructions for mainte- nance Risk of electrical shock! Hazardous electrical voltage. Unit must be switched off and protected against restart by expert staff (electricians or expert personnel with equivalent training) before any mainte- nance work is commenced. Risk of skin burning! Hot steam cylinder during operation and for some time afterwards. -
Page 33: Maintenance Frame Work
9.2 Maintenance frame work Mineral deposits precipitate and crystallize very differently in different types of water, even when two types have the same conduc- tivity and hardness levels (the various constit- uents in the water interact differently). Instructions on maintenance and cleaning intervals, or on electrode service life, are based entirely on empirical data. -
Page 34: Removal And Reinstallation Of The Steam Cylinder
9.3 Removal and reinstallation of the steam cylinder CAUTION Current clamp Risk of eye injuries! The clips that fix the steam cylinder halves have sharp edges and can jump off during dismantling. Eye injuries are possible. Wear proper PPE (Personal Protection Verify safe isolation Equipment)! Steam cylinder removal... - Page 35 Disconnect cabling Remove clip from steam hose adapter » Pull the steam hose together with the steam hose adapter upwards. This will disconnect it from the steam cylinder. Remove cylinder flange clamps Push clip onto adapter outside of unit housing Separate cylinder halves Lift steam cylinder...
- Page 36 Reinstallation Insert new o-rings in steam hose adapter and cylinder base positions Insert new o-ring Please note When re-assembling the cylinder, brackets and reinforcement joints of the two cylinder parts must be aligned. Place cylinder vertically in cylinder base Join cylinder halves and affix with clamps Reconnect electrode cabling Please note...
- Page 37 » Reattach Super Flush solenoid hose (if applicable) to steam cylinder bot- tom stub. Open water supply Attach steam hose adapter to cylinder Check for leakage in relevant areas » Reattach unit housing cover Affix steam hose adapter with clip Activate main circuit breaker Page 37...
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Page 38: Steam Cylinder, Electrodes And Cylinder Base Cleaning
9.4 Steam cylinder, electrodes Electrode cleaning and cylinder base cleaning » Clean the sensor electrode until metallically bright. » Clean electrodes and check For cleaning, mechanical removal of the electrode wear (s. „Changing deposits is usually sufficient. electrodes“ section). Cylinder base cleaning Risk of functional disruption! »... -
Page 39: Cleaning The Vent Hole On The Pipe Elbow
9.6 Cleaning the vent hole on the 9.7 Solenoid valve removal/ pipe elbow reinstallation and fine filter cleaning The pipe elbow is only accessible when the Removal steam cylinder is removed. » Shut off water supply and disconnect tap water hose cap screw connection. »... -
Page 40: Cleaning Of Blow-Down Pump
» In case of leakage turn off power supply and secure against being switched on again. » Find leakage and eliminate. » Check again. 9.8 Cleaning of blow-down pump Removal and cleaning » Remove steam cylinder as descri- Blow-down pump bed in „Removal and reinstallation of steam cylinder“... -
Page 41: Inspection Of Hoses
(FLE50/65/100/130) to the (grey) sensor electrode hand nut. » Hand tighten the nuts (49). » Use solvent-free, HygroMatik-quality » Unscrew hand nuts (49) o-rings (for flange, electrodes, cylin- der base and steam hose adapter). »... -
Page 42: Functional Check
When cylinder water maximum level is stainless steel have the following genuine detected for a period of 60 mins, an error lengths: message (s. FlexLine control manual, „Faults Model Lenght [mm] and warnings“ section) is generated and unit operation is cut. At the latest, electrode FLE05/10 replacement should then be made. -
Page 43: Dismantling
Dismantling Once the steam humidifier will no longer be used, dismantle (demolish or scrap) it by fol- lowing the installation procedures in reverse order. WARNING Dismantling of the unit may only be per- formed by qualified personnel. Electrical dis- mantling may only be performed by trained electricians. -
Page 44: Declaration Of Conformity
11. Declaration of Conformity Page 44... -
Page 45: Spare Parts
12. Spare Parts FLE05 FLE15 FLE20 FLE25 FLE30 FLE40 FLE50 FLE65 FLE80 FLE100 FLE130 Article No. Description FLE10 Steam generation B-3204029 Sensor electrode B-2204073 Sensor electrode E-2204202 Hand nut M6, grey, for sensor electrode B-3216021 CYlinder flange clamps, set=24pc E-3220000 CYlinder base E-2206086 CYlinder base... - Page 46 CN-07-00028 Mainboard with fuse 1 A (used when power supply for the mainboard is generated by a transformer) CN-07-00030 Extension board for double units CN-07-00040 Relay board CN-07-00021 Display FlexLine E-2502412 Control switch, double pole, middle position = "0" Electronics, operating voltage over 240V to 480V...
- Page 47 „Contact“ tab. Your spare parts order may as well be directed per e-mail to the HygroMatik main office using the address hy@hygromatik.de. Please make sure to specify your unit model and serial number.
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Page 48: Technical Specifications
3 x 32 3 x 40 Fuse [A] Terminals max. [mm²] Number of steam cylinder Control FlexLine mainboard with capacitive 3.5" touch colour display 220 - 240V 2,5A Separate control voltage 1 x 25 1 x 40 Steam hose connection [mm]... - Page 49 3 x 16 3 x 20 3 x 40 Fuse [A] Terminals max. [mm²] Number of steam cylinder FlexLine mainboard with capacitive 3.5" touch colour display Control 220 - 240V 2,5A Separate control voltage 1 x 40 1 x 40...
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Page 50: Exploded View
14. Exploded view Page 50... -
Page 51: View Of Housing
15. View of housing FLE05 - FLE30 FLE80 FLE40 FLE100, FLE130 FLE50, FLE65 Page 51... - Page 52 Lise-Meitner-Str.3 • D-24558 Henstedt-Ulzburg Phone +49(0)4193/ 895-0 • Fax -33 eMail hy@hygromatik.de • www.hygromatik.com member of CAREL Group Ein Unternehmen der Gruppe 100%...
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