Table of Contents
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Table of Contents
Related Manuals for HygroMatik FLH 15
Summarization of Contents
Introduction to HygroMatik Steam Humidifiers
Typographic Conventions in Manual
Explains formatting styles like bullet points, arrows, and italics used in the manual.
Manual and Documentation Requirements
Specifies that FlexLine Control documentation is mandatory and emphasizes retaining the manual.
Understanding Safety Symbols and Notes
Details signal words (DANGER, WARNING, CAUTION, NOTICE) and general symbols for safety.
Intended Use of Steam Humidifiers
Defines the proper usage of HygroMatik steam humidifiers and associated conditions.
Essential Safety Instructions
Guidelines for Safe Operation
Covers general safety rules, unit control, and operation procedures to prevent accidents.
Disposal of Unit Components
States that the operator is responsible for the lawful disposal of unit components.
Transporting and Handling the Humidifier
Transport Overview and Precautions
Advises careful handling during transport to prevent damage and notes shipping claim time limits.
Packing Guidelines
Emphasizes paying attention to icons affixed to the packing box.
Interim Storage Conditions
Recommends storing the unit in a dry place, protected from frost and sunlight.
Checking Delivered Goods
Instructs to verify model/serial numbers and completeness of equipment upon receipt.
Functional Description of Steam Humidifiers
Mode of Action: Immersion Heater Principle
Explains how heater elements heat water in a cylinder to produce steam.
Operational Sequence of the Humidifier
Details the steps for switching on the unit, water feeding, and level control.
Internal Output Setting Mechanism
Describes how proportional control adjusts steam output from 5% to 100%.
Mechanical Construction Features
Highlights stainless steel cylinders and wall-mounting housing design.
Mechanical Installation Procedures
Environment Parameters and Mounting Recommendations
Specifies required ambient conditions, clearances, and mounting considerations for the unit.
Dimensions and Mounting Guidance
Provides detailed dimensions and mounting hole patterns for various FlexLine models.
Wall Clearance Requirements
Illustrates mandatory wall clearances around the steam humidifier for ventilation and access.
Steam Humidifier Mounting Principle
Details the method for attaching the unit to suspension brackets for secure wall mounting.
Device Connection Points
Identifies external connection points on the device front and top for steam, water, and cables.
Unit Installation Verification Checklist
Lists checks for proper alignment, clearances, hose installation, and manifold positioning before startup.
Understanding Absorption Distance (BN)
Defines absorption distance and explains factors influencing it, like humidity and temperature.
Steam Manifold Installation and Design
Provides guidelines for positioning steam manifolds within air ducts and their recommendations for dimensioning.
Steam and Condensate Hose Layout
Offers guidelines for steam line design and condensate hose layout, including installation types.
Water Connection Procedures
Water Supply Requirements and Installation
Details water supply regulations, temperature limits, pressure, and necessary fittings like SV and WF.
Water Discharge and Drainage
Explains safe water discharge procedures, hose requirements, and grounding clip function.
Final Water Installation Checks
Provides a checklist to ensure all water connections are properly installed and leak-free.
Electrical Connection and Safety
Electrical Installation Approach and Main Connection
Outlines requirements for fuses, separate connections, and main connection details for different models.
Cable Connections and Housing Types
Details metric cable connection sizes and types supported by various FlexLine housing models.
Safety Interlock Integration
Explains the safety interlock wiring and its use for integrating external safety devices.
Wiring Diagram Reference
Directs users to the 'FlexLine Control' manual for the full wiring diagram.
Electrical Installation Checklist
Provides a checklist for verifying electrical installation against site requirements and local regulations.
Commissioning the Steam Humidifier
Commissioning Steps Overview
Details the sequence of checks and actions required for safe unit commissioning.
Maintenance of the Steam Humidifier
General Maintenance Principles
Emphasizes regular maintenance for unit longevity, covering wear parts and service messages.
Maintenance for Demineralized Water Operation
Outlines maintenance intervals and tasks for units using fully demineralized water or condensate.
Maintenance for Tap/Softened Water Operation
Provides guidance on maintenance frequency for units using tap or partially softened water.
Steam Cylinder Removal and Cleaning
Step-by-step instructions for safely removing and cleaning the steam cylinder.
Steam Cylinder and Base Cleaning
Details the process for cleaning the steam cylinder interior and the cylinder base.
Level Control Device Cleaning Procedure
Explains how to access and clean the level control device after steam cylinder removal.
Heater Element Replacement Guide
Provides instructions for removing and installing heater elements, including sealing.
Thermo Switch Replacement Procedure
Details the removal and installation of thermo switches associated with heater elements.
Releasing Triggered Thermo Switches
Explains how to reset thermo switches and address repeated activations.
Wiring Inspection and Heater Element Wiring
Instructs to check wiring connections for tightness and inspect heater element insulation.
Solenoid Valve Removal and Fine Filter Cleaning
Guides on removing the solenoid valve and cleaning its integrated fine filter.
Blow-down Pump Cleaning and Reinstallation
Details the procedure for cleaning the blow-down pump and its associated components.
Inspection of Steam and Condensate Hoses
Recommends regular checks of hoses for wear, tightness, and proper seating.
Functional Check After Maintenance
Outlines final checks including system operation, safety devices, and hose connections.
Completion of Maintenance and Interval Reset
Describes how to reset service intervals after completing maintenance work.
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