Related Manuals for 4B Watchdog Super Elite
Summary of Contents for 4B Watchdog Super Elite
- Page 1 Watchdog Super Elite ™ BUCKET ELEVATOR & BELT CONVEYOR HAZARD MONITORING SYSTEM ® Operation Manual Supplement SENSOR WIRING DIAGRAMS Part No.’s - WDC4V4C, WDC4V46C www.go4b.com/usa...
- Page 2 WARNING Rotating parts can crush, cut and entangle. Do NOT operate with guard removed. Lockout power before removing guard or servicing. DANGER DANGER Exposed moving parts will cause severe injury or death. Lockout power before removing cover or inspection door.
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Page 3: Table Of Contents
TABLE OF CONTENTS CUSTOMER SAFETY RESPONSIBILITIES Page 4 - 5 ELECTRICAL CONNECTION Page 6 - 7 PRE-SET PROFILES Page 8 BUCKET ELEVATOR LEG WIRING DIAGRAMS - Typical Sensor Placement for Bucket Elevators Page 9 1. WDC3 to WDC4 Sensor Wiring Diagram Page 10 2. -
Page 4: Customer Safety Responsibilities
Please read the safety precautions carefully before operating the product. With each product you purchase from 4B, there are some basic but important safety considerations you must follow to be sure your purchase is permitted to perform its design function and operate properly and safely, giving you many years of reliable service. - Page 5 Correct installation of the product is important for safety and performance. If you have not asked 4B to perform the installation of the unit on your behalf, it is critical for the safety of your operation and those who may perform work on your operation that you select a qualified and competent electrical installer to undertake the installation.
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Page 6: Electrical Connection
ELECTRICAL CONNECTION All wiring must be in accordance with local and national electrical codes and should be undertaken by an experienced and qualified electrician. Always use dust/liquid tight flexible metal conduit with approved fittings to protect the sensor cables. Use rigid metal conduit to protect the cables from the sensors to the control unit. Conduit systems can channel water due to ingress and condensation directly to sensors and sensor connections which over time will adversely affect the performance of the system. - Page 7 WARNING The unit should ONLY be powered with either a main supply (WDC4V46C model) OR a 24 VDC (WDC4V4C and WDC4V46C models) NOT BOTH. FIELD WIRING CONNECTIONS 44 - 0 VDC 43 - Speed Sensor 42 - Pulley Sensor 41 - Plug Sensor 40 - Head Rub - Right 39 - Head Rub - Left 38 - Head Align - Right...
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Page 8: Pre-Set Profiles
To help make the set up process easier for bucket elevator legs, four pre-set program profiles are available to choose from (Image 2). All four profiles are highlighted in RED at the top of each wiring diagram (xxxxx). Refer to section 14 of the WDC4 Watchdog Super Elite product manual for more information regarding sensor settings. -
Page 9: Typical Sensor Placement For Bucket Elevators
TYPICAL SENSOR PLACEMENT FOR BUCKET ELEVATORS SPEED MONITORING Qty 1 - One sensor located on either side of the tail or boot shaft. BEARING TEMPERATURE Qty. 4 - One sensor for the bearings at each end of the drive and tail or head and boot shafts. -
Page 10: Wdc3 To Wdc4 Sensor Wiring Diagram
1. WDC3 (RETIRED MODEL) TO WDC4 SENSOR WIRING DIAGRAM MENU > SETUP (PASSWORD) > PROFILE > SELECT NEW PROFILE > LEG (WDA) 4MA, 4BS NOTE This wiring diagram is for end users upgrading their WDC3 Watchdog to the WDC4 Watchdog Super Elite. -
Page 11: Sensor Wiring Diagram Profile With Touchswitches
2. SENSOR WIRING DIAGRAM PROFILE WITH TOUCHSWITCHES - MENU > SETUP (PASSWORD) > PROFILE > SELECT NEW PROFILE > LEG (TS)/ 1SP, 4BS, 4TS Black Black 0 VDC Orange White Brown Speed Sensor Blue Pulley Sensor Green Alignment Plug Sensor Top (Head) Black Head Rub - Right (T#12) -
Page 12: Sensor Wiring Diagram Profile With Rub Blocks
3. SENSOR WIRING DIAGRAM PROFILE WITH RUB BLOCKS - MENU > SETUP (PASSWORD) > PROFILE > SELECT NEW PROFILE > LEG (RB)/ 1SP, 4BS, 4RB 0 VDC Speed Sensor Brown Black Brown Pulley Sensor Alignment Plug Sensor Top (Head) Head Rub - Right (T#12) Blue Black Head Rub - Left (T#11) -
Page 13: Sensor Wiring Diagram Profile With Motion Alignment Sensors
4. SENSOR WIRING DIAGRAM PROFILE WITH MOTION ALIGNMENT SENSORS - MENU > SETUP (PASSWORD) > PROFILE > SELECT NEW PROFILE > LEG (WDA) 4MA, 4BS 0 VDC Speed Sensor Orange Motion Green Alignment Black Pulley Sensor Black Sensor Brown Blue Plug Sensor White Alignment... -
Page 14: Sensor Wiring Diagram Profile With Knee Or Idler Pulleys
5. SENSOR WIRING DIAGRAM PROFILE WITH KNEE OR IDLER PULLEYS - MENU > SETUP (PASSWORD) > PROFILE > SELECT NEW PROFILE > LEG (TS)/ 1SP, 6BS, 6TS Black Black 0 VDC Orange White Brown Speed Sensor Blue Pulley Sensor Green Plug Sensor Black Head Rub - Right (T#12) -
Page 15: Sensor Wiring Diagram With Ambient Sensor
6. SENSOR WIRING DIAGRAM WITH AMBIENT SENSOR - Black Black 0 VDC Orange White Brown Speed Sensor Blue Pulley Sensor Green Alignment Plug Sensor Top (Head) Black Head Rub - Right (T#12) Orange White Blue Head Rub - Left (T#11) Blue Head Align - Right Green... -
Page 16: Sensor Wiring Diagram With Touchswitches And Plug Switch
7. SENSOR WIRING DIAGRAM WITH TOUCHSWITCHES AND PLUG SWITCH - Black Black 0 VDC Orange White Brown Speed Sensor Blue Pulley Sensor Green Alignment Plug Sensor Top (Head) Black Head Rub - Right (T#12) Orange White Blue Head Rub - Left (T#11) Blue Head Align - Right Green... -
Page 17: Sensor Wiring Diagram With Rub Blocks And Plug Switch
8. SENSOR WIRING DIAGRAM WITH RUB BLOCKS AND PLUG SWITCH - 0 VDC Speed Sensor Brown Black Brown Pulley Sensor Alignment Plug Sensor Top (Head) Head Rub - Right (T#12) Blue Black Head Rub - Left (T#11) Brown Head Align - Right Head Align - Left +24 V (F1) Blue... -
Page 18: Sensor Wiring Diagram With Motion Alignment Sensors And Plug Switch
9. SENSOR WIRING DIAGRAM WITH MOTION ALIGNMENT SENSORS AND PLUG SWITCH - 0 VDC Speed Sensor Orange Motion Green Alignment Black Pulley Sensor Black Sensor Brown Blue Plug Sensor White Alignment Top (Head) Head Rub - Right (T#12) Orange Head Rub - Left (T#11) Motion Green Alignment... -
Page 19: Sensor Wiring Diagram With Motion Alignments Sensors, Plug Switch And Head Pulley Sensors
10. SENSOR WIRING DIAGRAM WITH MOTION ALIGNMENT SENSORS, PLUG SWITCH AND HEAD PULLEY SENSORS - Black Black Black Orange Orange No Connection White White Head Insulate and Do Blue Blue Gray Pulley NOT Connect Green Green 0 VDC Orange Motion Speed Sensor Green Alignment... -
Page 20: Sensor Wiring Diagram With Touchswitches And Differential Speed
11. SENSOR WIRING DIAGRAM WITH TOUCHSWITCHES AND DIFFERENTIAL SPEED - Black Black 0 VDC Orange White Brown Speed Sensor Blue Pulley Sensor Green Alignment Plug Sensor Top (Head) Black Head Rub - Right (T#12) Orange White Blue Head Rub - Left (T#11) Blue Head Align - Right Green... -
Page 21: Sensor Wiring Diagram Profile With Rub Blocks And Differential Speed
11A. SENSOR WIRING DIAGRAM PROFILE WITH RUB BLOCKS AND DIFFERENTIAL SPEED 0 VDC Brown Speed Sensor Black Brown Pulley Sensor Alignment Plug Sensor Top (Head) Head Rub - Right (T#12) Blue Black Head Rub - Left (T#11) Brown Head Align - Right Head Align - Left White White... -
Page 22: Sensor Wiring Diagram With Touchswitches, Differential Speed And Plug Switch
12. SENSOR WIRING DIAGRAM WITH TOUCHSWITCHES, DIFFERENTIAL SPEED AND PLUG SWITCH - Black Black 0 VDC Orange White Brown Speed Sensor Blue Pulley Sensor Green Alignment Plug Sensor Top (Head) Black Head Rub - Right (T#12) Orange White Blue Head Rub - Left (T#11) Blue Head Align - Right Green... -
Page 23: Typical Sensor Placement For Enclosed Belt Conveyors
TYPICAL SENSOR PLACEMENT FOR ENCLOSED BELT CONVEYORS SPEED MONITORING Qty 1 - One sensor located on either side of the tail or boot shaft. BEARING TEMPERATURE Qty. 4 - One sensor for the bearings at each end of the drive and tail shafts. -
Page 24: Sensor Wiring Diagram With 6 Rub Blocks, 4 Bearing Temperature Sensors And 2 Lug Style Tail Pulley Alignment Sensors
13. SENSOR WIRING DIAGRAM WITH 6 RUB BLOCKS, 4 BEARING TEMPERATURE SENSORS AND 2 LUG STYLE TAIL PULLEY ALIGNMENT SENSORS - Brown Black 0 VDC Brown Speed Sensor Pulley Sensor Blue Plug Sensor Black Brown Head Rub - Right (T#12) Green Black Brown... -
Page 25: Sensor Wiring Diagram With Touchswitches, 4 Bearing Temperature Sensors And 2 Lug Style Tail Pulley Alignment Sensors
14. SENSOR WIRING DIAGRAM WITH TOUCHSWITCHES, 4 BEARING TEMPERATURE SENSORS AND 2 LUG STYLE TAIL PULLEY ALIGNMENT SENSORS - Black Black 0 VDC Orange White Brown Speed Sensor Blue Pulley Sensor Green Alignment Plug Sensor Top (Head) Black Head Rub - Right (T#12) Orange White Blue... - Page 26 NOTES PAGE 26...
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Page 27: Typical Sensor Placement For Drag Chain Conveyors
TYPICAL SENSOR PLACEMENT FOR DRAG CHAIN CONVEYORS SPEED MONITORING Qty 1 - One sensor located on either side of the tail or boot shaft. BEARING TEMPERATURE Qty. 4 - One sensor for the bearings at each end of the drive and tail shafts. -
Page 28: Sensor Wiring Diagram For Slack Chain Detection With Plug Switch
15. SENSOR WIRING DIAGRAM FOR SLACK CHAIN DETECTION WITH PLUG SWITCH - 0 VDC Speed Sensor Orange Motion Green Alignment Black Pulley Sensor Black Sensor Brown Blue Plug Sensor White Head Rub - Right (T#12) Head Rub - Left (T#11) White White Head Align - Right... -
Page 29: Sensor Wiring Diagram For Slack Chain Detection Without Plug Switch
16. SENSOR WIRING DIAGRAM FOR SLACK CHAIN DETECTION WITHOUT PLUG SWITCH - 0 VDC Speed Sensor Orange Motion Green Alignment Black Pulley Sensor Black Sensor Brown Blue Plug Sensor White Head Rub - Right (T#12) Head Rub - Left (T#11) White White Head Align - Right... - Page 30 NOTES PAGE 30...
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Page 32: Product Warranty
AS 4B TO THE ORIGINAL PURCHASER AGAINST DEFECTS IN WORKMANSHIP OR MATERIALS UNDER NORMAL USE FOR ONE (1) YEAR AFTER DATE OF PURCHASE FROM 4B. ANY PRODUCT DETERMINED BY 4B AT ITS SOLE DISCRETION TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP AND RETURNED TO A 4B BRANCH... - Page 33 Fax: +33 3 22 42 37 33 Tel: +27 11 708 6114 Tel: +61 7 3216 9365 Changzhou 213164, Jiangsu Province, Fax: +27 11 708 1654 Fax: +61 7 3219 5837 China Tel: +86 519-88556006 www.go4b.com Copyright © 2021 4B Group - All Rights Reserved REV022321...