Dresser MOONEY FLOWGRID SLAM SHUT Installation, Operation & Maintenance Manual

Advertisement

Quick Links

Flowgrid Slam Shut
2". 3" and 4" Valves
Installation/Operation/Maintenance
Manual

Table of Contents

Product Description ..............................................................1
Materials of Construction ......................................................2
Specifications .......................................................................2
Valve Markings .....................................................................2
Nameplate Information .........................................................3
Principles of Operation .........................................................3
Hydrostatic Testing ...............................................................5
Installation ........................................................................ 5-6
Scope
This manual provides the installation, operation, and mainte-
nance for the Mooney Slam Shut a stand alone valve (SSV)
and the Flowgrid Regulator and Slam Shut Valve a regulator
with integrated SSV.
Instructions for the Flowgrid regulator and Pilot are found in
separate IOM manuals.

Product Description

The slam shut valve is an easy to maintain automatic shutoff
device. The device is designed to shut off the flow of gas when
the sensed pressure in the system either exceeds or drops
below the set point. It can be used as a stand alone device or
integrated into the 2" through 4" Flowgrid regulators.
The Mooney Slam Shut consists of a Flowgrid body, a shut
off valve assembly with a cover and a slam shut device and a
controller.
The Series 50 and 50D controller mounts on the side of the
2" through 4" shut off valves.
T he Flowgrid Regulator and Shut Off Valve consists of a
Flowgrid regulator with a shut off valve inserted between the
Flowgrid body and the regulator with a side mounted Series
50 or 50D Controller.
MOONEY
FLOWGRID
®
Setup .................................................................................11
Testing ...............................................................................12
Startup and Operation ........................................................12
Maintenance ......................................................................12
Troubleshooting ..................................................................18
Product Support ................................................................20
Warranty .............................................................................20
The controller can be supplied in three different configurations.
1) The single function controller (Figure 1) provides over or
under pressure protection.
2) The Series 50D dual function controller (Figure 2) provides
over and under pressure protection with both functions
connection to a common sense port.
3) The Series 50D controller with dual sense ports provides
over or under pressure protection at two different locations.
Each function is connected to it own sense port. This
allows the monitoring of two independent locations for
over pressure or under pressure conditions, each with its
own set point.
Pictured above left: Figure 1 - 2" Flowgrid regulator with
an integrated Shut Off Valve and a Series 50 single function
controller providing under or over pressure protection. Above
right: Figure 2 - 2" Flowgrid regulator with an integrated Shut
Off Valve and a Series 50D dual function controller providing
under and over pressure protection.
SLAM SHUT
®

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MOONEY FLOWGRID SLAM SHUT and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Dresser MOONEY FLOWGRID SLAM SHUT

  • Page 1: Table Of Contents

    MOONEY FLOWGRID SLAM SHUT ® ® ™ Flowgrid Slam Shut 2”. 3” and 4” Valves Installation/Operation/Maintenance Manual Table of Contents Product Description ..............1 Setup .................11 Materials of Construction ............2 Testing ................12 Specifications ...............2 Startup and Operation ............12 Valve Markings ..............2 Maintenance ..............12 Nameplate Information ............3 Troubleshooting ..............18...
  • Page 2: Materials Of Construction

    Response time < .25 seconds Plated 10-40 0.7 - 3 Under Pressure Inlet Pressure Sensitivity: Blue 40-90 3 - 6 for data contact Dresser factory engineering. Purple 90-175 6 - 12 Black 175-250 12 - 17 White/Green 250-450 17 - 31...
  • Page 3: Nameplate Information

    Maximum inlet pressure psig/bar MIN DIFF Minimum difference in inlet and downstream pressure required for the Slam Shut to operate. Mooney Controls Dresser, Inc. OP. TEMP. Operation Temperature range Salt Lake City, Utah Figure 4 – Slam Shut Nameplate Principal of Operation During normal operation the latch mechanism holds the pressure.
  • Page 4 Trip Control Type 30 Type 24 Loading Valve Valve Outlet Flapper Valve (Closed Position) Center Port Vent Valve Unlatched Vent Inlet Outlet Actuator Flowgrid Regulator & Integral Slam Shut Valve Figure 7 - Actuator & Latch Mechanism Closed 4 | Dresser...
  • Page 5: Hydrostatic Testing

    Hydrostatic Testing All slam shut valves and slam shut valves integrated into Flowgrid SCREWED END VALVES: Apply pipe compound to the valves are hydrostatically tested at the factory prior to shipment male threads starting one or two threads back from the according to ISA-S75.19-1989 and MSS-SP-61 standards.
  • Page 6: Installation

    8 to 10 pipe diameters minimum of straight pipe downstream from the valve (Refer to Piping Schematics). Use Table 1 as a guide for the ideal tubing to use. Reduce as neces- sary to connect to the pilot. 6 | Dresser...
  • Page 7 Piping Schematics Regulators with Slam Shut (pressure reducing) Regulators with Integrated Slam Shuts Regulators with Slam Shut (pressure reducing) Regulators with Slam Shut (back pressure control) Standby Monitor with Slam Shut (differential pressure greater than 60 psig) Standby Monitor with Slam Shut (differential pressure less than 60 psig) Working Monitor with Slam Shut Mooney Slam Shut (stand alone)
  • Page 8 14. Series 20 Pilot loading port connected to the Flowgrid regulator loading port. ® 15 Series 20 Pilot outlet port connected to the outlet port tap on the Flowgrid regulator. 16. Series 20 Pilot sense port connected to the downstream piping. 8 | Dresser...
  • Page 9 Working Monitor with Slam Shut 1st Stage Regulator and Slam Shut Details 14,10 10, 11 1, 10 6 Straight Pipe Diameters or 36” which- ever is greater 8 - 10 Straight Pipe Diameters 1st Stage Regulator and Slam Shut 1. Pilot #1, controls the Interstage pressure 2.
  • Page 10 7. Series 20 Pilot sense port connected to the piping the regulator is controlling the pressure. 8. Series 50 Controller sense port connected to the piping the slam shut is protecting. 9. Pilot Cartridge assembled in PRV mode (pressure reducing). 10 | Dresser...
  • Page 11: Setup

    Setting the Slam Shut Closing Set-Points Prior to starting check label located on the spring case for single function controllers or labels on the spring cases for dual functions controllers. Verify that the controller has the correct functions, over pressure and/or under pressure Center Port for the application.
  • Page 12: Testing

    On the Flowgrid regulators this can be accomplished by backing off the pilot set point adjusting screw. Remove the cover from the front of the controller. Close the slam shut by inserting 12 | Dresser...
  • Page 13 O-Ring Screw Master Valve Link Roller Assembly Flapper Front Reset Screw Cover Lever O-Ring Screw O-Ring Lever O-Ring Spacer Controller Lever Washer Washer 2” Large Port Assembly Locknut Spring Flowgrid Slam Shut Shown Figure 9 - Controller Installation and Removal Maintenance of the Shut-off Valve Controller Removal from the Shut-off Valve Remove the sense line from the controller.
  • Page 14 Seal shown) Retainer Flapper Seal O-Ring Flanged O-Ring Flapper Bushing Flapper Flanged Shaft Shaft Bushing Bushing Shutoff Valve O-Ring Housing Right Left Spring O-Ring Spring Flapper Figure 11 - Shut Off Valve Assembly and Disassembly (2” Shown) 14 | Dresser...
  • Page 15 Assembly of the Shut-off Valve Assembly of the Shut-off Valve onto the Body and/or Regulator Refer to Figure 11 for this operation. Refer to Figure 10 for this operation. Install the (two) shaft bushings into the valve housing. Align the cutaway section of the bushing toward center Install the body seal in the Flowgrid body.
  • Page 16 Remove the four bolts from the spring case and controller and latch module. Adjusting Remove the spring case and spring. Screw Screw Spring Case Label Spring Housing Spring Bug Vent Follower Main Spring Controller Housing Figure 13 – Controller Assembly and Disassembly (Single Function Shown) 16 | Dresser...
  • Page 17 Diaphragm Disassembly and Assembly WARNING Remove and the diaphragm assembly. Working on this assembly, except in a clean environ- Remove the nut, diaphragm plate and diaphragm. ment may result in internal leakage. Any dirt or debris Install a new diaphragm with the convolutions toward the on or that migrates onto the valve seat or poppet may diaphragm plate.
  • Page 18 Install an o-ring on each end of the restrictor pin. Install the restrictor pin with the o-rings into the diaphragm cap. Place the diaphragm assembly in the housing. Install the diaphragm cap and torque the four screws to 120 to 130 inch-lbs. 18 | Dresser...
  • Page 19: Troubleshooting

    Troubleshooting Problem Likely Cause Fails Internal Leakage Test Flapper Seal is damaged, Flapper sealing surface is damaged. The external equalization valve is open or leaking. The inlet supply to the pilot is not connected to the center port on the SSV. Fails External Leakage Test Damaged o-ring or seal Damaged seal groove...
  • Page 20: Product Support

    Dresser Mooney Regulators, Dresser, Inc. does not guarantee satisfactory results from reliance on such information. Dresser Mooney Regulators, Dresser Inc. reserves the right, without notice, to alter or improve the designs or specifications of the products described herein.

Table of Contents