1. Manuals
  2. Brands
  3. International Thermal Research Manuals
  4. Heating System
  5. Hurricane Chinook Heating System
  6. Manual

International Thermal Research Hurricane Chinook Heating System Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Section
1
Overview
®
Thank you for purchasing the Hurricane
Chinook Heating System.
®
The Hurricane
Chinook Heating System has been designed
to meet ABYC standards for installation in yachts
This section covers critical information you need to know before
beginning the installation including how to protect your Warranty,
and tools and equipment needed.
®
Figure 1-1: Hurricane
Chinook heating system
International Thermal Research
1-1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Hurricane Chinook Heating System and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for International Thermal Research Hurricane Chinook Heating System

Summary of Contents for International Thermal Research Hurricane Chinook Heating System

  • Page 1 ABYC standards for installation in yachts This section covers critical information you need to know before beginning the installation including how to protect your Warranty, and tools and equipment needed. ® Figure 1-1: Hurricane Chinook heating system International Thermal Research...

  • Page 2: Protect Your Warranty

    Section 1, Overview ® Unpacking the Hurricane Chinook Heating System ® When you receive the Hurricane Chinook Heating System: Unpack it carefully. Check each component against the shipping list to ensure that you have everything and all parts arrived undamaged. If you discover any missing or defective parts call ITR immediately.
  • Page 3 120ºF (49°C). with a total hot water demand of 1.5 GPM or less, and an incoming water temperature of 60ºF (16ºC) or higher. • Easy to install and field serviceable with system hookups and connections easily accessible from the top of the heater. International Thermal Research...
  • Page 4 Section 1, Overview • Easy to fill and purge zero pressure system. • Easy to drain. • A high-temperature, stainless steel burner and stainless steel jacket. • 7 US gallon, welded, insulated, stainless steel heat transfer fluid tank that minimizes heat loss and optimizes heat recovery. •...

  • Page 5: Critical Factors

    System and exhaust outlet (to reduce noise, vibration, heat loss, manual. etc.). • Length, routing and sizing of fluid lines, air-flow tubing, exhaust piping and wiring. • Unrestricted vent required to draw in 100% outside air for combustion. International Thermal Research...

  • Page 6: Equipment, Tools And Skills

    Section 1, Overview • Ability for technician to easily access and service the product, especially fuel, plumbing, and electrical systems. • After installation, ability to purge water and fuel lines and inspect/test entire system using the ITR-supplied Inspection Check Sheet. Equipment, Tools and Skills As the user and/or installer, you must be qualified and authorized to do the installation, which requires mechanical aptitude and electrical...

  • Page 7: Testing And Inspection

    For your convenience, you can use the pullout Inspection Check Sheet in this Manual. The Inspection Check Sheet is divided into progressive sections, allowing each phase of the inspection to be carried out systematically, and then signed off by authorized persons. International Thermal Research...
  • Page 8 Section 1, Overview ® The Hurricane Chinook Heating System...

  • Page 9: Before You Begin

    Safe and convenient access for maintenance. • Number and location of interior fans. • Location of other equipment to be installed or connected to ® the Hurricane Chinook Heating System, including the Zone Control Box, heat exchangers, overflow tank, batteries, etc. International Thermal Research...

  • Page 10: Your Mounting Location

    ® Section 2, Mounting the Hurricane Chinook Heating System Make sure you are familiar with Section 1 – Overview of this ! WARNING Manual. If the system is not installed according to specifications ® and with the correct equipment, your Hurricane Chinook Heating System may not operate properly, safety may be compromised, and your Warranty may be voided.
  • Page 11 1/4” through bolts and 1” diameter fender washers, lock washers and nuts. Figure 2-1: Hurricane Chinook Dimensions ® Hurricane Chinook Heating System must not be installed or ! DANGER operated in any compartment with flammable gases. International Thermal Research...

  • Page 12: What Not To Do

    ® Section 2, Mounting the Hurricane Chinook Heating System ® If the Hurricane Chinook Heating System is going to be mounted ! WARNING in the engine compartment, check for adequate ventilation. When the engine is running this area could be under a negative pressure. Make sure the air-intake hose and exhaust pipe have no leaks and are well fastened to the heater, muffler and thru-hull fitting.
  • Page 13 LED’s on the front of the board. Mount the bracket against a wall using 2 flat head screws. The distribution module zone box will then click onto the bracket. Figure 2-3: Zone Control Board Mounting International Thermal Research...
  • Page 14 ® Section 2, Mounting the Hurricane Chinook Heating System Touchscreen Remote Operating Panel Mounting Procedure The Touchscreen Remote Control Panel is mounted inside the yacht, in an easy to access location. An opening for the remote panel must be cut in a wall location or a mounting panel. The Remote Operating Panel is anchored in place using the 4 mounting holes.

  • Page 15: Installing The Exhaust System

    Recommended Exhaust Outlet Locations The following is recommended for a Yacht exhaust outlet location: • ® The exhaust outlet of the Hurricane Chinook Heating System is located on top of the heater at the back. International Thermal Research...
  • Page 16 Section 3, Installing the Exhaust System • Mount the exhaust outlet outside the Yacht, not inside the heater compartment. Otherwise, exhaust fumes could infiltrate ® the Yacht from the Hurricane Chinook Heating System. • ® When mounting the Hurricane Chinook Heating System in a Yacht, the typical mounting location for the exhaust outlet, using an approved single or dual thru-hull, is through the transom or the side of the Yacht.
  • Page 17 U-bolt clamps are recommended for joining flex and solid tubing as they apply firm, even pressure. International Thermal Research...
  • Page 18 Section 3, Installing the Exhaust System • Install an approved exhaust thru-hull in an appropriate location (through the transom or side of the hull) at least 30” above the water line. This thru-hull may be fitted with a fresh-air inlet attachment (dual thru-hull).
  • Page 19 This silencer will fit directly over the air inlet fitting on the heater or it can be installed in the 2’ air inlet tube. See Fig. 3-1 International Thermal Research...
  • Page 20 Section 3, Installing the Exhaust System Figure 3-1: Installing the Exhaust System ® The Hurricane Chinook Heating System...

  • Page 21: Installing The Fuel System

    ® fuel return. All fuel line used with the Hurricane Chinook must be Coast Guard approved. The recommended size for the fuel line is 1/4” I.D. The fuel return line should return to the fuel supply tank. International Thermal Research...
  • Page 22 Section 4, Installing the Fuel System The following is recommended for the fuel system installation: • The fuel supply line should be installed with minimal rise from the fuel tank. The total rise from the bottom of the pickup tube in the fuel tank to the inlet on the heater should not exceed 60”.
  • Page 23 Inspect the supply fuel line for any loose connections or damage. Fittings must be airtight. If desired, install a shut-off valve on the tank side of the fuel filter to allow shutdown and filter service. International Thermal Research...
  • Page 24 Section 4, Installing the Fuel System ® The Oasis Chinook Heating System...

  • Page 25: Installing Fan Heaters

    ITR. You must check the fans’ total amperage draw to ensure they will be compatible with the Zone Control Board, as well as flow capacity to ensure that each fan meets system requirements. International Thermal Research...

  • Page 26: Fan System Operation

    Section 5, Installing Fan Heaters Fan System Operation ITR fans consist of a 12 VDC brushless fan and heater coil similar to a radiator. When the heater unit comes on, the fan draws ambient air from the interior, blows it through the heater coil and back into the interior through a vent.
  • Page 27 Also, air outlet plates to allow you to install ducting for one, two or three separate outlets (e.g. you can use one fan to heat two different areas by installing a dual air outlet plate). International Thermal Research...

  • Page 28: Mounting Locations

    Section 5, Installing Fan Heaters What NOT to Do • Don’t install more fans that require more heat than ® the Hurricane Chinook can produce. Your system will not run effectively. If you choose to use fans that draw higher current (more than 10 amps on zone 1, or more than 5 amps on zones 2-5), install a relay to handle the extra load;...
  • Page 29 (not the heater’s control board). See Figure 5-3: Installing a Relay for Additional Fan Amperage. To install plumbing lines to the fans, see Section 7 – Plumbing the System. International Thermal Research...
  • Page 30 Section 5, Installing Fan Heaters Figure 5-2: Mounting a Low Profile Cabin Fan Figure 5-3: Installing a Relay for Additional Fan Amperage ® The Hurricane Chinook Heating System...

  • Page 31: Wiring The Electrical System

    12 VDC and 120 VAC wiring practices, local regulations, and ABCY standards. Only a qualified electrical installer should complete the wiring. The main electronic Control Board is mounted onboard the NOTICE ® Hurricane Chinook itself. It has no user adjustable components. International Thermal Research...
  • Page 32 Section 6, Wiring the Electrical System Hurricane Chinook Zone Board Bypass Switch Power Zone 1 Fan Zone 1 Thermostat Zone 2 Fan Zone 2 Thermostat Remote Operating Zone 3 Fan Zone 3 Thermostat Panel Zone 4 Thermostat Zone 4 Fan Zone 5 Thermostat Zone 5 Fan Domestic Water...
  • Page 33 Once the connections are completed, the wires are to be inserted back into their compartment and the cover secured. • The ground wire (green) is shared between the two connections. International Thermal Research...

  • Page 34: Wiring The Zone Control Board

    Section 6, Wiring the Electrical System 6.4 Wiring the Zone Control Board • Primary 12 VDC power to the Zone Control Board should originate after the master disconnect switch from a dedicated connection on the house battery bank. • A 25 amp fuse or breaker must be included inline from the power source to the positive connection on the Zone Control Board.
  • Page 35 Such damage is detectable upon inspection and will not be covered under warranty. Always shut the system off using the normal system controls, after it has completed its purge and cooled down the combustion chamber. International Thermal Research...
  • Page 36 Section 6, Wiring the Electrical System ® The Hurricane Chinook Heating System...

  • Page 37: Plumbing The System

    Figure 7-2: Plumbing Hurricane Chinook Heating System for Five Zones, shows a typical ® plumbing layout for circulating coolant from the Hurricane Chinook to the cabin fans, in a single loop, and back to the ® Hurricane Chinook. International Thermal Research...

  • Page 38: Coolant Plumbing Installation

    Section 7, Plumbing the System Coolant Plumbing Installation The plumbing installation should consider the following: • ® The Hurricane Chinook has an overflow fitting located on the top of the unit. Ensure a four (4) quart minimum overflow bottle is attached to the overflow fitting. The connection point on the overflow bottle is at the bottom.
  • Page 39 Section 7, Plumbing the System ® Figure 7-1 Hurricane Chinook Overview ® Figure 7-2: Plumbing Hurricane Chinook for 5 Zones International Thermal Research...
  • Page 40 Section 7, Plumbing the System • All plumbing lines must be routed and secured to prevent damage, chafing and kinking. • ® Ensure that the coolant flow is adequate through the Hurricane Chinook Heating System. The flow rate through the space heating loop should be at least 2.5 GPM.

  • Page 41: Coolant Plumbing Installation Procedure

    Chinook has an overflow fitting located on the top of the unit at the back of the heater. Ensure a four (4) quart minimum overflow bottle is attached to the overflow fitting. The connection point on the overflow bottle is at the bottom. International Thermal Research...

  • Page 42: Potable Water Plumbing Installation

    Section 7, Plumbing the System Figure 7-3: Three Approved Methods of Installing Heater Hose (consult ITR for alternative methods and products) Potable Water Plumbing Installation ® The Potable water connections are located on top of the Hurricane Chinook. The cold water supply and hot water outlet are connected directly to the corresponding ½”...

  • Page 43: Engine Plumbing Installation

    The engine pre-heat pump wire-pair is indicated as such with yellow heat shrink. See Sec. 6, Figure 6-1, for wiring the engine pre-heat pump. The pre-heat switch on the Remote Operating Panel will activate this pump. International Thermal Research...
  • Page 44 Section 7, Plumbing the System It is recommended to contact the vehicle/engine manufacturer prior to proceeding with the engine plumbing installation. Prior to operating the engine pre-heat pump, the engine coolant ® WARNING loop must be connected to the Hurricane Chinook and the coolant line purged of air.
  • Page 45 ON until the system is purged of air and the coolant level in the overflow bottle does not change. It may be necessary to add coolant from the reservoir to maintain the proper level in the overflow bottle. International Thermal Research...
  • Page 46 Section 7, Plumbing the System Once the system has been purged of air, turn OFF the Bypass Switch on the Zone Control Board. This Bypass Switch should remain off during normal operation. It is only used to fill and purge the system. The shut-off valve on the filler hose must be in the closed position when the system has been filled.
  • Page 47 • An internal heat exchanger that provides potable hot water and use of engine waste heat and engine pre-heat (optional). For engine pre-heat, an optional engine pre-heat pump must be installed. International Thermal Research...
  • Page 48 ® Section 8, Operating the Hurricane Chinook Heating System • Support for high flow domestic hot water demand. The system increases ground water temperature by 60F(15C) at a flow of 1.5 GPM (using only the diesel burner). An integral thermo regulating valve (mixing valve) pre-set to maintain domestic water temperature at 120(49C)F.
  • Page 49 Installation and Operating Manual prior to operating the heater. • ® The Hurricane Chinook Heating System, heats coolant to a preset temperature and will automatically cycle to maintain that temperature. ® Figure 8-1 Hurricane Chinook Heating System Overview International Thermal Research...
  • Page 50 ® Section 8, Operating the Hurricane Chinook Heating System ® Turning the Power to the Hurricane Chinook Heating System ON • ® The Hurricane Chinook Heating System’s main Control Panel (Figure 8-2), located on the front of the heater, contains three push buttons: ON/OFF power, Bypass, and Reset.
  • Page 51 1.5Kw will indicate the current draw from one element; if the AC up arrow button is pressed again, 3.5Kw will be displayed indicating the current draw from both electric elements. The element(s) will continue to operate until the coolant in the International Thermal Research...

  • Page 52: Activating The Cabin Fan Heaters Through The Thermostats

    ® Section 8, Operating the Hurricane Chinook Heating System ® Hurricane Chinook reaches the set cycling temperature at which point the heating elements and the AC Heat (green) LED will turn off. If the coolant in the system drops below the set temperature range, the heater will cycle on and the AC element(s) will again be energized and the AC Heat LED will turn on.
  • Page 53 ® To adjust the mixing valve, the top cover of the Hurricane Chinook must be removed. The mixing valve adjustment knob is shown in Figure 8-3. International Thermal Research...
  • Page 54 ® Section 8, Operating the Hurricane Chinook Heating System Figure 8-3 Mixing Valve Location The parts inside the heater are HOT when in operation. Use WARNING gloves when adjusting the mixing valve. Turning the mixing valve knob clockwise will decrease the hot water outlet temperature and turning the knob counter-clockwise will increase the temperature.
  • Page 55 The panel also has a Settings button, an Information button, a Menu button and a Screen on/off button. System Active and System Off is also shown at the bottom of the screen. Figure 8-4 Remote Operating Panel International Thermal Research...
  • Page 56 ® Section 8, Operating the Hurricane Chinook Heating System Burner Button (Primary Heat Source) • The Burner buttons on the remote panel turn the diesel burner ON and OFF. The ON button and the flame symbol will turn on when the diesel burner has been activated, and will remain ON while the burner cycles on and off.

  • Page 57: Control Panel

    This light turns off when the heater has reached the set point operating temperature and the electric elements are no longer energized. International Thermal Research 8-11...

  • Page 58: Functions Of The Zone Control Board

    ® Section 8, Operating the Hurricane Chinook Heating System Compressor, Fuel Pump, Combustion Fan, Igniter (Green) • The compressor, fuel pump, combustion fan, and igniter LED’s (Green) turn ON when the component is ON, and will flash if the component is electrically open or shorted. Flame Out (Red) •...
  • Page 59 When the Burner is turned ON, the Zone Control Board will turn on the Summer Pump and circulate hot coolant through the heaters internal circuit, to provide even heating in the coolant tank. Figure 8-5: Zone Control Board International Thermal Research 8-13...
  • Page 60 ® Section 8, Operating the Hurricane Chinook Heating System Power LED (Green) • The power LED turns ON when the power to the Zone Control Board is ON. Zone 1, 2, 3, 4, 5 Thermostat LED’s (Green) • The Zone # LED turns ON when the thermostat in the corresponding zone is calling for heat.

  • Page 61: Maintenance

    Fill only when the system is COLD and in small quantities only to prevent overfilling. • Exhaust fittings, fuel fittings and connections, plumbing fittings and connections, for leaks and integrity. • Exhaust and air-intake checked for no obstructions. International Thermal Research 8-15...
  • Page 62 ® Section 8, Operating the Hurricane Chinook Heating System • Fuel lines, fittings for leaks and integrity. • External fuel filter for clogging. Annual Service Requirements: Perform the following: • Prior to operation for the season, a factory service ® tune-up of the Hurricane Chinook Heating System should be performed by trained service personnel.

  • Page 63: Protecting The Heating System

    Chinook Control Panel pushed ® ON? Power LED lit on Hurricane Chinook Control Panel? • Burner switch on Remote Operating Panel ON? Burner LED lit on Remote Operating Panel? • Main fuse or circuit breaker blown or tripped? International Thermal Research 8-17...
  • Page 64 ® Section 8, Operating the Hurricane Chinook Heating System AC immersion elements do not activate • ® Primary Electric Element wires on Hurricane Chinook connected to 120 VAC power? • AC switch on Remote Operating Panel placed in the one or two element position? AC Heat LED is lit on Remote Operating Panel? •...

  • Page 65: Warranty Information

    Warranty Information Attention Purchaser and Installer General Warranty • ITR warrants all HURRICANE models (referred to as “heater(s)”) and all accessories or other components, supplied with the original purchase, to be free of defects in materials and workmanship under ordinary design, usage and service conditions, for TWO (2) years from the heater “in-service”...

  • Page 66: Owner's Responsibilities

    Warranty Information International Thermal Research No one is authorized to increase, alter, or enlarge ITR’s responsibilities or obligations under these warranties. Owner’s Responsibilities If any warrantable failures occur before the expiration of the warranty, the Owner must give notice of such failures to ITR or to the authorized ITR dealer from which the Product was originally purchased, and obtain written approval for the warranty repair.

  • Page 67: Customer Service Calls

    International Thermal Research Warranty Information • Product malfunctions due to improper installation of parts or Products, including but not limited to malfunctions causing inadequacies in air, fuel, or coolant flow; voltage problems due to improper wiring; and shock or vibration.
  • Page 68 Warranty Information International Thermal Research Product on the outside of the shipping container, and ship prepaid and insured. Provide written details of the problems, date of installation, proof of purchase, and a return address. After repair or replacement of the Products still under warranty, ITR will pay return shipping charges.

Table of Contents