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OLT CB96-AK-METAL Assembly Manual
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OLT CB96-AK-METAL Assembly Manual

9x6 cabana shed ak bevel model with metal roof
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STOCK CODE #
CB96-AK-METAL
Version #10
July 15, 2021
Thank you for purchasing
a 9x6 Cabana. Please take
the time to identify all the
parts prior to assembly.
Note: The General Assembly Manual
illustrates a Door Configuration in the
front center location. The Door can also
be positioned in the front corners. To
correctly configure Door in front
corners, follow general assembly steps
and refer to Page 39 for required
changes.
Safety Points and Other Considerations
Our products are built for use based on
proper installation and normal residential
use, on level ground. Please follow the
instruction manual when building your
shed and retain the manual for future
maintenance purposes.
Some of the safety and usage measures you may wish to consider include:
-snow load ratings vary by geographical location. If heavy or wet snowfall occurs, it is advisable to sweep the
snow off the roof(s).
-if the product is elevated, any structural and building code requirements are solely the customer's
responsibility, and should be abided by.
-in high or gusty wind conditions it is advisable to keep the structure securely grounded.
-have a regular maintenance plan to ensure screws, doors, windows and parts are tight.
Customer agrees to hold Outdoor Living Today Partnership and any Authorized Dealers free
of any liability for improper installation, maintenance and repair.
In the event of a missing or broken piece, simply call the Outdoor Living Today Customer Support Line
@ 1-888-658-1658 within 30 days of the delivery of your purchase. It is our commitment to you to courier
replacement parts, free of charge, within 10 business days of this notification. Replacement parts will not be
provided free of charge after the 30 day grace period.
1-888-658-1658
9x6 Cabana Shed
AK Bevel Model with Metal Roof
Assembly Manual
www.outdoorlivingtoday.com
Page 1
sales@outdoorlivingtoday.com

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Summary of Contents for OLT CB96-AK-METAL

  • Page 1 9x6 Cabana Shed AK Bevel Model with Metal Roof STOCK CODE # Assembly Manual CB96-AK-METAL Version #10 July 15, 2021 Thank you for purchasing a 9x6 Cabana. Please take the time to identify all the parts prior to assembly. Note: The General Assembly Manual illustrates a Door Configuration in the front center location.
  • Page 2 What to do before my Shed arrives? • Become familiar with this assembly manual and determine if you can complete the project yourself or will require a professional contractor. • One helper is recommended to assist in constructing your shed. It generally takes two people over two days to assemble a shed.
  • Page 3 Foundation Types for a 9x6 Garden Shed 75” 75” 105” 105” Completed Foundation Concrete Foundation Floor Frame Concrete Slab Foundation: - Slab must be at least the same size as assembled floor frame (75” x 105”) or larger. - 6” Deep foundation. - 1.0 Cubic Yards of concrete required.

  • Page 4: Parts List

    Thank you for purchasing our 9x6 Cabana with Metal Roof. Please take the time to identify all the parts prior to assembly. Parts List: D. Trim and Miscellaneous Section Bottom Skirting 10 - 3/4” x 4 1/2” x 34 3/4” - Bottom Skirting (Bevel) A.
  • Page 5 9X6 CABANA (Metal Roof) HARDWARE PACKAGE Hardware Kit (Provided) x 255 S1 - 2 1/2” Screws x 25 SS2 - 3/4” Screws x 152 Silver S3 - 2” Screws SB1 - 3/4” Screws x 38 1/4”x 2” long Black Headed Metal Roof Screw x 355 N1 - 1 1/2”...
  • Page 6 Regular Maintenance & Tips to prolong the life of your shed. Before/During Assembly: 1.) Paint each face and edge of your plywood floor with a latex exterior paint. 2.) Caulk wall seams if gaps appear. 3.) Caulk around window framing. 4.) Caulk perimeter between floor plywood and bottom wall plate.

  • Page 7: Floor Section

    A. Floor Section Exploded view of all parts necessary to complete Floor Section. Identify all parts prior to starting. Plywood Floor Plywood Floor Large (2) Small Floor Joist (4) Floor Joist Frames (3) Floor Runners Long (3) Concrete Pad (optional foundation method) Floor Runners Short (3)
  • Page 8 17 1/2” Both Outside Floor Joist Frames require 1 Floor Joist attachment. Center Joist 17 1/2” from Outside of Floor Joist Frame and attach with 2 - 2 1/2” Screws per end. Center Frame Position completed Floor Joist Frames with center 75”...
  • Page 9 Concrete Slab Foundation With Floor Runners attached, carefully flip the floor over and place on your foundation. Caution: you will need 2 people to assist you. Be careful when laying floor down not to bend or twist floor. When in place, level floor completely.
  • Page 10 Exploded view of all parts necessary to B. Wall Section complete the Wall Section. Identify all parts prior to starting. Front and Rear Top Wall Plate (4) Side Gable Wall Panel (2) Angle cut down length) Side Top Wall Plate (2) (Angle cut on end) Door Header Solid Wall...
  • Page 11 Important: Pilot hole ALL 2x3 Wall Studs with 1/8” drill bit prior Pilot Hole to screwing. This will make it first. much easier to attach together. Wall Plate Parts Hardware Starting with Solid Wall Panels, carefully lay panel Solid Wall Panels S1 - 2 1/2”...
  • Page 12 Optional Caulking seams will help prevent moisture from entering your shed. Caulking not 2 1/2” Screws included in kit. Pilot Hole first. Side Wall Panel Position 1st side wall panel on plywood floor so once again 2x3 bottom wall plate is sitting flush with floor framing.
  • Page 13 Complete attachments of remaining side walls as per Steps 11 - 15. Pilot Hole first. Position and attach both Window Walls as per Steps 11 - 15. Parts Hardware Window Walls S1 - 2 1/2” Screws (35” x 75”) x 2 x 6 total Flush to tip of Bevel.
  • Page 14 Notch to front and on top. Parts Attach Door Header to vertical door jambs with 2 - 2 1/2” Screws per Door Header side. Header is 3” wide at bottom and has a 1/2” thick x 2 1/2” wide strip of (2”...
  • Page 15 Optional - Caulking Pilot Hole seams will help prevent first. moisture from entering your shed. Caulking Angle not included in kit. screws into perimeter Floor Joists. Hardware When all walls are attached together, check alignment with the floor. Bottom S1 - 2 1/2” Screws of wall frames should sit flush with outside of floor framing, with siding overhanging x 36 total by approximately 1/2”.
  • Page 16 Front Top Plate Next, attach the Front Top Plates. The Front and Rear Top Plates are angle cut down the length. Once again, position Top Plates on wall frame so they are flush. Front and Rear Top Plates will fit between Side Top Plates. Attach with 4 - 2”...
  • Page 17 C. Rafter and Roof Section Exploded view of all parts necessary to complete the Roof Section. Identify all parts prior to starting. Metal Ridge Cap (3) Metal Roof Panels (8) Foam Enclosures (several) Metal Ridge Board Ridge Boards Connectors (2) (4) 44”...
  • Page 18 Locate 9 Rafters, 2 Soffits and a completed Ridge Board. Lay out on level ground as shown to the right. Double up Rafters as illustrated. Screw doubled up Rafters together Doubled up Rafters with 3 - 2 1/2” Screws per piece. - screw together with Parts (Steps 26 - 28) Hardware (Steps 26 - 28)
  • Page 19 Flip Rafter Section over so Soffit is facing down. Starting with the rear Section, lift completed rafters up and place on gable framing. Gable Notch Slide Rafter Section up on gable framing until bottom of Ridge Board slips into gable notch. Soffit should sit approx.
  • Page 20 Place front completed Rafter Section on gable walls as per Steps 30 & 31. Gable Notch Offsetting Metal Ridge Board Connectors. At the peak, align Ridge Boards so they are flush together and secure them with 12 - 1 1/4” Screws. Important: if there is a gap between Ridge Boards, have a helper push the front and rear walls closer together from outside.
  • Page 21 Parts (Steps 35 - 36) Roof Gussets are positioned on mid rafters. Have two helpers push the Roof Gussets Front and Rear Walls at the top from the outside of shed until inside to inside (3/4” x 3 1/2” x 48”) x 3 measurement between the Top Plates is 70”.
  • Page 22 Outside Inside Outside Roof Batten Roof Batten Roof Batten Flush to Ridge Board 3 3/4” Parts (Step 38 - 44) Locate 2 Outside Roof Battens and 1 Inside Roof Batten, Roof Battens Outside place on Roof Rafters. Place at top of Rafter section where Rafters (3/4”...
  • Page 23 Locate 2 Outside Roof Battens and 1 Inside Roof Batten. Place outside Battens flush with Batten Spacers and overhanging outside Rafter by 3 3/4”. Secure row of Battens to Rafters with 9 - 1 1/4” screws (3 screws per Batten). Locate another pair of Batten Spacers and position flush with second row of Battens.
  • Page 24 Repeat Steps 38 - 43 to complete opposite side of Roof Section. Parts (Steps 45 - 50) Locate 4 Metal Roof Panels and 4 Metal Roof Hangars. To Metal Roof Panels temporarily hold the Metal Roof Panels in place, hook a Metal Roof (50”...
  • Page 25 Bead of caulking Bead of caulking Once Metal Roof is spaced correctly from side-to-side and top-to-bottom, lift panels up and run a bead of caulking down the overlapping seams of each panel to seal the joints. Place panels down one by one once each seam is caulked. You will likely need a helper for this step. Caulk each seam. Screw into center Important: Metal Roof Hangars of Battens...
  • Page 26 Important: Remove Metal Roof Hangars. Parts (Step 49, 50) Before fully fastening Metal Roof Panels down, remove the Metal Foam Enclosures Roof Hangars and insert Foam Enclosures between Metal Roof (Several Pcs) Panels and Battens at the bottom of the roof. Enclosures will prevent moisture and unwanted bugs, etc...
  • Page 27 Parts (Step 52) Locate remaining Foam Enclosures. Place Foam Enclosures at the Foam Enclosures top of the roof panels. Foam Enclosures prevent moisture from coming in (Several Pcs) through the top of your shed. Parts (Step 53) Locate Metal Ridge Caps and place on apex of roof. Ridge Caps will Metal Ridge Caps overlap eachother.

  • Page 28: Miscellaneous Section

    D. Miscellaneous Section Exploded view of all parts necessary to complete the Miscellaneous Section. Identify all parts prior to starting. Note: Not shown: Interior Door Stops, 1 Interior Barrel Bolt Filler Trim (8) Rear Wall Front & Rear Top Wall Facia Nailing Narrow Trim (2) Side Facia (4)
  • Page 29 Thicker at Butt Parts Attach Bottom Skirting - Bevel around the base of the Bottom Skirting - Bevel shed.Bevel is thicker at butt and thinner at top of board. Skirting (3/4” x 4 1/2” x 34 3/4”) x 10 will hide floor framing. Gaps on side will be covered by Wide Trim Hardware pieces later.
  • Page 30 Trim out front and rear walls by attaching Top Wall Trim. Position with thick end of Bevel downward at top of wall, tight against Soffits. Attach with 4 - 1 1/2” Finishing Nails per piece. Parts Top Wall Trim (Bevel) (3/4”...
  • Page 31 Trim out rear corners with remaining pieces of Corner Trim and Wide Corner Trim. Align and attach with 8 - 1 1/2” Finishing Nails per piece as per Step 56. Align with top of Wide Corner Trim. Butt up tight to side of Wide Corner Trim.
  • Page 32 Attach Rear Wall Narrow Trim where wall panels come together and leave a seam. Position trim equally on wall seam and tight underneath Soffit and Rafter. Use 8 - 1 1/2” Finishing Nails per piece to secure. Parts Rear Wall Narrow Trim (1/2”...
  • Page 33 Flush with end of batten. Parts Attach Facia Nailing Strips to the underside edge of Facia Nailing Strips the roof battens. Align corner of Nailing Strip with corner of (3/4” x 2 1/2” x 44 1/2”) x 4 roof battens. Secure each Strip with 3 - 1 1/4” Screws. Hardware Complete all four pieces, two on each side of the shed.
  • Page 34 Facia Detail Pentagon Facia Horizontal Gable Plate Detail Plate Detail Plate Attach Pentagon Facia Plates where Side Facias meet at the peak. Secure with 4 - 1 1/2” Finishing Nails per piece. Attach Facia Detail Plates to cover seams where Front and Rear Facia pieces meet.
  • Page 35 Attach Horizontal Door Trim with 4 - 1 1/2” Finishing Nails to cover Door Header. Parts Horizontal Door Trim (1/2” x 1 1/4” x 32”) x 1 Hardware N1 - 1 1/2” Finishing Nails x 4 total 2“ Screws 3/4” screw Top and Bottom Hinges centered on door trim.
  • Page 36 Bottom Door 3/8” gap at bottom. Place Bottom Dutch Door panel into Evenly spaced on sides. position. Gap 3/8” on bottom, evenly space 2” Black on sides, and attach hinge to doorway seam Screws trim with 2” Black Headed Screws. shim to help keep the door evenly spaced on Bottom Skirting bottom.
  • Page 37 Temporarily position Interior Vertical Door Stop to help align Interior Barrel Bolt. Silver Barrel Bolt Hardware Attach Interior Silver Barrel Bolt to inside of door as illustrated Y5 - Silver Barrel Bolt above. Use 3/4” Silver Screws to secure. Refer to Step 77 to allow for x 1 total adequate clearance.
  • Page 38 Window frame. Caulk gap. Screw insert into bottom (thick) part of siding. Parts To reduce possible water from penetrating Window Inserts x 2 into the window cavity, caulk gap on both sides of window opening prior to installing Window Hardware Insert.
  • Page 39 Assemble Flower Box with Assembly Instructions included on Page 41. Position completed Flower Box below bottom of window trim and secure with 2 - 2” Screws per box. Screw from inside of box into the cen- ter wall stud. Attach second screw 2” underneath first screw and once again into the wall stud.
  • Page 40 Alternate Door Configuration (Door on Left or Right of Center) To configure the Cabana so the Door is positioned on the left or right of center wall panel, follow the general directions in this manual for a regular door configuration and note the following changes.
  • Page 41 Outdoor Living Today Flower Box Assembly Instructions Exploded Side Trims (D) View Front Trim (C) End Caps (B) 1 1/4” Parts Lists: Nails (G) A - Base, Rear & Front Box Frames (3pcs) 3/4” x 5 1/2” x 23” B - End Cap Frames (2pcs) 3/4”...
  • Page 42 Congratulations on assembling your 9x6 Cabana! Note: Our Sheds are shipped as unfinished products. If exposed to the elements, the western red cedar lumber will weather to a silvery-gray color. If you prefer to keep the cedar lumber looking closer to the original color, we suggest that you treat the wood with a good oil base wood stain. You may also wish to paint your new shed rather than stain it.