Table of Contents
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http://www.dropsa.com
Via Benedetto Croce, 1
Vimodrone, MILANO (IT)
t. +39 02 250791
VIP5 Plus Controller
Control system for small and medium size
Lubrication Systems
Software Version 3.0
User Operating and Maintenance
Manual
Original text translation
CONTENT
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Manual compiled in accordance with Directive
06/42 CE
Dropsa products can be purchased from Dropsa branches and authorized distributors,
www.dropsa.com/contact or contact us sales@dropsa.com
C2161IE - WK 46/11
visit
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Table of Contents
Related Manuals for DROPSA VIP5 Plus
Summary of Contents for DROPSA VIP5 Plus
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Page 1: Table Of Contents
Manual compiled in accordance with Directive C2161IE – WK 46/11 http://www.dropsa.com 06/42 CE Via Benedetto Croce, 1 Vimodrone, MILANO (IT) t. +39 02 250791 Dropsa products can be purchased from Dropsa branches and authorized distributors, visit www.dropsa.com/contact or contact us sales@dropsa.com... -
Page 2: Introduction
Failure to follow safety information may lead to serious personal injury. 1. INTRODUCTION Thank you for purchasing the Dropsa VIP5 Plus controller – The control device for Lubrication Systems The Controller subject of this operating and maintenance manual is an evolution of the Vip5 family of advanced lubrication control system. -
Page 3: Product Features
2. PRODUCT FEATURES VIP5 Plus offers many functions, the following brief summary are: • Integrated LCD Display for diagnostic and ease of use; • Diagnostic and Lubricant Counters for Operation and Alarm conditions; • Three separate inputs (to monitor Dual line pressure switches, progressive cycle switch, injector pressure switch and external signals to use as a counter for standby or lubrication phase );... - Page 4 "Lube". When Prelube is set greater than zero, pre-lubrication will start in the following cases: When the VIP5 Plus system is powered on; After the RESET button is pressed; After the VIP5 exists from the SETUP menu.
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Page 5: Fixing And Installation Details
Following shows the maximum dimensions and mounting positions of the panel. UN-PACKING Once the installation point has been identified, you can unpack the VIP5 Plus from its shipping box. Check that the unit has not been subject to any damage during transport. Dispose of the packaging in an appropriate manner, following local waste regulations. -
Page 6: Inputs/Outputs
5. INPUTS/OUTPUTS 5.1 ELECTRICAL CONNECTIONS Inside the control panel there are two connecting terminal boards named X1 and X2 (see following image). X1 Terminal Board must be connected to supply voltage of control panel and three phase output control of the pump. Location Function Block... - Page 7 Fig. 3 - The layout and the numbering of the image are indicative These connections are routed from the main terminal boards on the 1639187 board according tables below. For correct wiring you should note the following: 1. All input and output signals refer to a nominal voltage of 24Vdc. 2.
- Page 8 CN11 CN10 Fig. 4 NOTE: To connect micro-switches or clean contacts inputs, equipped by creating a terminals for the positive power supply (+) and the relative input P (IN +), you must make a link between (+) and (IN+) after that connect the 2 wires of micro-switch at (-) or (IN-) 8/22...
- Page 9 Location Signal level Function Note Block 0:10V 0:10 V input Analog input 0:10V to Not isolated, not buffered , load 20 future expansion Kohm 0:10 V reference 4:20mA 4:20 mA input Analog input 4:20mA Not isolated, not buffered, load 220R input level probe 4:20 mA reference 24 Vdc input (Vio+)
- Page 10 Location Signal level Function Note Block Direct load V inv SPST-NO Inverter command line 1 Dial, contact NO 30 A 250Vac, 20 A 28Vdc Direct load V inv Bring the voltage at these terminals for Power inverter line the type of inverter used line of contact C Direct load V inv...
- Page 11 5.2 ACTIVATING THE BATTERY FOR REAL TIME CLOCK FUNCTIONS Set the JUMPER (as BATTERY shown) to ability the battery Fig. 5 By inserting the Jumper into the bridging pins, the battery function is activated and this allows the VIP5 to operate with the Date/time and status save function when the power is removed.
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Page 12: Operator Interface Front Panel
6. OPERATOR INTERFACE FRONT PANEL 6.1 LAYOUT AND STATUS TABLE OF VIP5 FRONT PANEL Status and Product description Identification Label (on side) Alarm LED Pump ON LED: Pump ON Shows parameter and values Pump OFF during set-up, or status and Stand by counters during normal operation. -
Page 13: Operating Mode
7. OPERATING MODE VIP5 Plus has three different operating modes which are determined during the setup stage described previously. These are: CYCLE, PULSE and FLOW. 7.1 CYCLE Mode In Cycle mode a cycle sensor determines the completion of the LUBRICATION PHASE. If using timer setting, the Lubrication Cycle will complete when the timer expire. - Page 14 7.3 FLOW Mode Using this mode allows the VIP5 Plus to be used as a simple flow monitoring and display device. Pump on ALLARM Flow control Flow Out of Range The display shows the current Flow rate being detected in the system.
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Page 15: Cycle Monitoring
1) DL – DUAL LINE Dual Line cycles generally use two pressure switches connected to P1 and P2. The VIP5 Plus starts the pump and must Power see that P1 switch is closed within the timeout time. After this, the Lubrication... - Page 16 3) PS – PRESSURE SWITCH Pressure switch monitoring is typically used in injector system. POWER MOTOR The VIP5 Plus will monitor input P1 to verify PUMP ALARM that it is an OPEN contact at the start of the cycle. The pump is activated and the pressure switch must CLOSE within a timeout period otherwise a cycle alarm is generated.
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Page 17: Setup Programming
9. SETUP PROGRAMMING The following section explains how to navigate the VIP5 Plus setup menus and contains detailed explanation of each parameter and possible values. 9.1 Navigating around the setup menu. The navigation map below shows how to navigate around the setup menu. - Page 18 9.2 PARAMETERS AND VALUES The following table shows the parameters and possible values of VIP5 Plus. The first two parameters (MODE and TYPE) determine what parameters are available in the menu and they are the first that must be set.
- Page 19 PRELUBE Number of Prelube Cycles 0 - 250 Time between two Lubrication Cycles within the WAIT TIME Null - 2 min Lubrication Phase Determines state at power on: Start in Lubrication Phase Lube START IN Resume Resume from power down state Resume Informational value of how much lubricant is dispensed FLOW VALUE...
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Page 20: Problems And Solutions
An unknown Internal error has occurred. ALARM 15 UNCODED FAIL Try resetting the unit. If the error re-occurs, the unit must be returned to Dropsa for inspection. EXTERNAL ALARM 16 Overpressure alarm and safety signal in air-oil systems. -
Page 21: Technical Specifications
10.3 REMOTE CODED ALARM FUNCTION The VIP5 controller has the ability to use a remote pulsed coded alarm contact. Every time the VIP5 control enters an alarm condition, the remote alarm relay contact is activated. Most alarm contacts are simply a NC or NO contact that gives a remote system indication that the local controller is in a fault condition. -
Page 22: Disposal Procedures
13. DISPOSAL PROCEDURES The unit does not contain any harmful substances and should be disposed of following local regulations, including any recycling information indicated on the components themselves. 14. ORDING INFORMATION VIP5 Plus CODE MODEL DESCRIPTION VIP5 “PLUS” ( 110V ~ - Inverter 24V DC) Power supply VIP5 “PLUS”...
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