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Summary of Contents for Tregaskiss TOUGH GUN G-405CA
- Page 1 ® TOUGH GUN Neck Checking Fixture OWNER'S MANUAL OM-NCF-1.4 May 2021 G-405CA (Quick-Change Air-Cooled) and GS-101 (Kit, Quick-Change Air-Cooled) Tregaskiss.com/TechnicalSupport 1-855-MIGWELD (644-9353) (US & Canada) +1-519-737-3000 (International)
- Page 2 Please visit Tregaskiss.com for the most up-to-date information. Additional Material – For additional support materials such as spec sheets, troubleshooting information, how-to guides and videos, animations, online configurators and much more, please visit Tregaskiss.com. Scan this QR Code with your smart phone for immediate access to Tregaskiss.com/TechnicalSupport...
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 — SAFETY PRECAUTIONS — READ BEFORE USING 1-1 Symbol Usage 1-2 Arc Welding Hazards 1-3 California Proposition 65 Warnings 1-4 Principal Safety Standards 1-5 EMF Information 1-6 Commercial Warranty SECTION 2 — CONSIGNES DE SÉCURITÉ — LIRE AVANT UTILISATION 2-1 Symboles utilisés 2-2 Dangers relatifs au soudage à l'arc 2-3 Proposition californienne 65 Avertissements 2-4 Principales normes de sécurité 2-5 Informations relatives aux CEM SECTION 3 — PRECAUCIONES DE SEGURIDAD — LEA ANTES DE USAR 3-1 Uso de símbolos 3-2 Peligros en soldadura de arco 3-3 Advertencias de la Proposición 65 del estado de California... -
Page 4: Section 1 - Safety Precautions - Read Before Using
SECTION 1 — SAFETY PRECAUTIONS — READ BEFORE USING Protect yourself and others from injury – read, follow, and save these important safety precautions and ELECTRIC SHOCK can kill. operating instructions. Always wear dry insulating gloves. ... - Page 5 ARC RAYS can burn eyes and skin. WELDING WIRE can injure. Arc rays from the welding process produce intense Keep hands and body away from gun tip when visible and invisible (ultraviolet and infrared) rays trigger is pressed. that can burn eyes and skin. Sparks fly off from the weld. READ INSTRUCTIONS. Wear an approved welding helmet fitted with a proper shade of filter lenses to protect your face and eyes from arc rays and Read and follow all labels and the Owner's sparks when welding or watching (see ANSI Z49.1 and Z87.1 Manual carefully before installing, operating, listed in Principal Safety Standards). or servicing unit. Read the safety information Wear approved safety glasses with side shields under your at the beginning of the Manual and in each section. helmet. Use only genuine replacement parts from the manufacturer. Use protective screens or barriers to protect others from Perform installation, maintenance, and service according to flash, glare and sparks; warn others not to watch the arc. the Owner's Manuals, industry standards, and national, state, ...
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Page 6: California Proposition 65 Warnings
1-3 California Proposition 65 Warnings WARNING: This product can expose you to chemicals For more information, go to www.P65Warnings.ca.gov. including lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm. 1-4 Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, American Welding Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P- Society standard ANSI Standard Z49.1. Website: www.aws.org. 1 from Compressed Gas Association. Website: www.cganet.com. Safe Practice For Occupational And Educational Eye And Face Safety in Welding, Cutting, and Allied Processes, CSA Standard Protection, ANSI Standard Z87.1, from American National ... -
Page 7: Commercial Warranty
1-6 Commercial Warranty Product is warranted to be free from defects in material and Bernard and Tregaskiss reserve the right to repair, replace, or workmanship for the period specified below after the sale by an refund the purchase price of non-conforming product. Product authorized Buyer. found not defective will be returned to the Buyer after notification by the Bernard and Tregaskiss Customer Service department. Any ® Bernard BTB Semi-Automatic Air-Cooled MIG Guns: 1 year; TOUGH GUN Reamer component part replaced or repaired pursuant Lifetime warranty on straight handles, straight handle to the Warranty herein shall be further warranted for a period of six months after delivery of the replacement. switches, and rear strain relief ® Bernard W-Gun™ and T-Gun™ Semi-Automatic Water- Bernard and Tregaskiss make no other warranty of any kind, Cooled MIG Guns: 180 days expressed or implied, including, but not limited to the warranties of ® ®... -
Page 8: Section 2 - Consignes De Sécurité - Lire Avant Utilisation
SECTION 2 — CONSIGNES DE SÉCURITÉ — LIRE AVANT UTILISATION Pour écarter les risques de blessure pour vous-même et pour autrui — lire, appliquer et ranger en lieu sûr UN CHOC ÉLECTRIQUE peut tuer. ces consignes relatives aux précautions de sécurité et au mode opératoire. - Page 9 L'ACCUMULATION DE VAPEURS peut causer LES FILS DE SOUDAGE peuvent provoquer des lésions ou la mort. des blessures. Éloigner les mains et le corps de la buse du Quand on n’utilise pas le gaz comprimé de pistolet après avoir appuyé sur la gâchette. protection, fermer le robinet de la bouteille. Assurer toujours la ventilation des zones fermées ou utiliser un appareil respiratoire avec alimentation en air. LIRE LES INSTRUCTIONS.
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Page 10: Proposition Californienne 65 Avertissements
2-3 Proposition californienne 65 Avertissements AVERTISSEMENT – Ce produit peut vous exposer à des Pour plus d’informations, consulter www.P65Warnings.ca.gov. produits chimiques tels que le plomb, reconnus par l’État de Californie comme cancérigènes et sources de malformations ou d’autres troubles de la reproduction 2-4 Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, American Welding Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P- Society standard ANSI Standard Z49.1. Website: www.aws.org. 1 from Compressed Gas Association. Website: www.cganet.com. Safe Practice For Occupational And Educational Eye And Face Safety in Welding, Cutting, and Allied Processes, CSA Standard ... -
Page 11: Section 3 - Precauciones De Seguridad - Lea Antes De Usar
SECTION 3 — PRECAUCIONES DE SEGURIDAD — LEA ANTES DE USAR Protéjase usted mismo y a otros contra lesiones — lea, cumpla y conserve estas importantes UNA DESCARGA ELÉCTRICA puede matarlo. precauciones de seguridad e instrucciones de utilización. Siempre use guantes aislantes secos. ... - Page 12 EL AMONTONAMIENTO DE GAS puede El ALAMBRE de SOLDAR puede causarle enfermarle o matarle. heridas. Mantenga las manos y el cuerpo lejos del tubo Cierre el suministro de gas comprimido de contacto de la antorcha cuando se haya cuando no lo use. presionado el gatillo. Siempre dé ventilación a espacios cerrados o use un respirador aprobado que reemplaza el aire. LEER INSTRUCCIONES.
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Page 13: Advertencias De La Proposición 65 Del Estado De California
3-3 Advertencias de la Proposición 65 del estado de California ADVERTENCIA: Este producto puede exponerlo a químicos, Para obtener más información, acceda a incluso plomo, que el estado de California conoce como www.P65Warnings.ca.gov. causantes de cáncer, defectos de nacimiento u otros daños reproductivos. 3-4 Estándares principales de seguridad Safety in Welding, Cutting, and Allied Processes, American Welding Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P- Society standard ANSI Standard Z49.1. Website: www.aws.org. 1 from Compressed Gas Association. Website: www.cganet.com. Safe Practice For Occupational And Educational Eye And Face Safety in Welding, Cutting, and Allied Processes, CSA Standard ... -
Page 14: Section 4 - Specifications
SECTION 4 — SPECIFICATIONS 4-1 System Components A. G-405CA Neck Checking Fixture for Quick-Change Air-Cooled and TOUGH GUN I.C.E.® Necks 22 Degree Air-Cooled Neck TOUGH GUN I.C.E.® Neck Short length 405-22QC 590-22-x.xxx* Medium length 405-22QCL 590-22L-x.xxx* Long length 405-22QCL1 590-22L1-x.xxx* 45 Degree Air-Cooled Neck TOUGH GUN I.C.E. -
Page 15: Checking Fixture By Product Type
B. G-495-8 Gauge Pointer Required for all neck checking fixtures C. GS-101 Kit For Special Air-Cooled Necks (includes all parts from G-405CA except base plate) NOTE: Prints to manufacture base plates for Special necks will be supplied upon request 4-2 Checking Fixture by Product Type Checking Fixture Part Number Product Type (TOUGH GUN CA3 Series) Quick-Change Air-Cooled G-405CA TOUGH GUN I.C.E. Neck G-405CA OM-NCF-1.4... -
Page 16: Section 5 - Operation
SECTION 5 — OPERATION 5-1 Using the Neck Checking Fixture Instructions for G-405CA (other fixtures similar) Figure 5-A 1. Remove front-end consumables (nozzle, retaining head, and neck insulator), with the exception of TOUGH GUN I.C.E. Components. 2. Install the gauge point into the neck. Figure 5-B 3. Slide neck completely into the datum block, aligning keys on neck to keyway in datum block. 4. Turn the neck completely clockwise against shoulder. 5. To secure the neck, use a 5/16" Allen key to tighten the socket head cap screw (SHCS) on the front of the datum block. 6. Push check pin towards gauge point. Figure 5-C 7. Check pin should insert into the mating hole on gauge point. 8. Slip bending handle onto gauge point and bend until aligned with check pin. 9. Remove neck from datum block and gauge point from neck. 10. ... -
Page 17: Section 6 - Parts List
SECTION 6 — PARTS LIST 6-1 Checking Fixture Parts List Component Air-Cooled Neck TOUGH GUN I.C.E. Neck Checking Fixture G-405CA G-405CA Datum Block G-405-4* G-405-4* Gauge Pointer G-495-8* G-495-8* Neck Alignment Kit for Special Necks GS-101* GS-101* and G-495-8* *Included with G-405CA checking fixture. 6-2 Common Parts to All Checking Fixtures Part Number Description G-405-3... -
Page 18: Additional Support Materials
+1-519-737-3000 (International) Windsor, Ontario N0R 1L0 Fax: 1-519-737-1530 Canada For more information, visit us at Tregaskiss.com...
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