NuAire ecosmart CONNECT BPS Installation & Maintenance Instructions Manual
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NuAire ecosmart CONNECT BPS Installation & Maintenance Instructions Manual

NuAire ecosmart CONNECT BPS Installation & Maintenance Instructions Manual

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INSTALLATION & MAINTENANCE
INSTRUCTIONS
Horizontal BPS with
Control
ErP
D1
TB1
COMPLIANT
FOR THE
COMPLETE VENTLIATION
SOULTION
2016
nuaire.co.uk
029 2085 8200
05. 11. 20. Leaflet Number 671828

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  • Page 1 INSTALLATION & MAINTENANCE INSTRUCTIONS Horizontal BPS with Control COMPLIANT FOR THE COMPLETE VENTLIATION SOULTION 2016 nuaire.co.uk 029 2085 8200 05. 11. 20. Leaflet Number 671828...
  • Page 2 General information regarding performance and specification for the equipment *Condenser Unit and control by others. can be obtained from our technical literature, and/or project specific documen- **Ecosmart Connect & Adapt models only. tation. Figure 1. Horizontal Plate Heat Exchanger unit. nuaire.co.uk 029 2085 8200...
  • Page 3 BOXER BPS ECOSMART CONNECT CONTROL (CO) 1.1 Ancillary Options (Based On Right Hand Version) Supply Electric Figure 2. Module Heater LPHW, DX or CHW Extract Plate Heat Exchanger Module Filter Control Section 2 or 3 Filter Quick Selection Guide BPS BOXER PACKAGED AHU’s - ANCILLARIES BPS Unit Part Description...

  • Page 4: Health And Safety

    Please ensure that prior to commencing any activity, the following guide lines are adhered Nuaire intend that this manual and any other supportive documents that may be mentioned should be read and understood by authorised operating and service personnel before performing any task related to the installation, com- missioning and maintenance of Nuaire BPS Air handling units and any associated •...
  • Page 5 No responsibility will be accepted for damage sustained during the offloading from the vehicle or on the site thereafter. All claims for damage and/or incomplete delivery must be reported to Nuaire within two days of receipt of the equipment. IMPORTANT 3.1 Off Loading And Handling From the Delivery Vehicle...
  • Page 6 Only individual modules should be lifted or manoeuvred. The units must not be lifted or manoeuvred pre-assembled. Section Length Section Length Section Length 50.0 100.0 100.0 150.0 A ( 1:5 ) Overall Unit Length 50.0 50mm x 50mm Lifting Hole nuaire.co.uk 029 2085 8200...
  • Page 7 If the storage period is to exceed two months, contact Nuaire for guidance Make the unit joints in the following order: on the appropriate ‘mothballing’ procedures. Do not stack units, modules or •Left and right hand side M10 bolts between the modules’...
  • Page 8 All necessary nuts, bolts, washers and sealant are supplied with each unit and are Nuaire do not provide ductwork connections with units, instead the open normally bagged and located within the fan section. Suitable mastic sealant is to ended framework should be utilised.

  • Page 9: Control Dampers

    10below). in a clean, dry environment. Should you require spare filter media, please contact Nuaire. For the larger size BPS units (22, 32 and 42) the pre-assembled dampers and terminals are provided with lifting eyes for on-site hoisting into position (see 4.8.2 Panel &...
  • Page 10 All hinged access panels will be lockable and removable via locked hinges which can be opened for panel removal. All keys are identical and will open any handle or hinge. The hinges do not need to be unlocked in normal operation of opening and closing. nuaire.co.uk 029 2085 8200...
  • Page 11 BOXER BPS ECOSMART CONNECT CONTROL (CO) Figure 14. Access for horizontal plate heat exchanger units (Right and Left handed). Extract Extract Supply Supply Intake Intake Exhaust Exhaust Model shown is left handed Model shown is right handed 600mm Access CONTROLS INTAKE EXTRACT LPHW...

  • Page 12: Internal Connections

    (see Figure 16). When making the wiring connections, the sensor loop (see Figure 17) must be removed and relocated to the end of the unit. Figure 15. Condensate hose detail. Figure 16. Fan Plate access door. nuaire.co.uk 029 2085 8200...

  • Page 13: Electrical Details

    BOXER BPS ECOSMART CONNECT CONTROL (CO) 7.0 ELECTRICAL DETAILS The electrical wiring must be carried out by competent persons, in accordance with good industry practice and should conform to all governing and statutory bodies i.e. IEE, CIBSE etc. 7.1 Main Power Supply The control is powered by a 400Vac 50Hz 3 phase supply.

  • Page 14: Network Settings

    Heat Demand 0-10V OUT3 Cool/Reverse-Cycle Demand OUT4 0-10V HX BYpass Relay OUT5 Fault Relay (De-energise on OUT6 fault) Fan Run Relay OUT7 Cool/Reverse-Cycle Demand OUT8 Relay Recirculation Damper Relay OUT9 230V Enable Input 230V Configurable Input nuaire.co.uk 029 2085 8200...
  • Page 15 BOXER BPS ECOSMART CONNECT CONTROL (CO) 7.9 Terminals - Wire Connections Figure 18. This Control Unit utilises WAGO’s CAGE CLAMP®S terminals blocks, allowing for quick and easy connection. PUSH IN TERMINATION TERMINATION OF FINE-STANDED CONDUCTOR REMOVAL - Stripped solid - Insert an CONDUCTORS conductors, fine-stranded conductors with operating tool in to the operating slot to remove...
  • Page 16 Figure 19. Main wiring points for the customer is to the isolators situated on the sides of the units as shown below. Note: Cable glands for additional ancillary cabling. ISOLATOR POSITIONED ON ELECTRIC HEATER UNIT Unit Isolator PLATE HEAT EXCHANGER UNIT Cable glands situated on the sides of the units nuaire.co.uk 029 2085 8200...

  • Page 17: Connection & Wiring Diagrams

    BOXER BPS ECOSMART CONNECT CONTROL (CO) 8.0 CONNECTION & WIRING DIAGRAMS 8.1 Connection Diagram & Wiring Diagram Reference Tables A series of basic connection and internal wiring diagrams have been provided to assist on-site wiring. In order to reference the relevant diagrams please use the CODE DESCRIPTION: code breakdown opposite to determine: B 8 15 H / E R / CO - L...
  • Page 18 BOXER BPS ECOSMART CONNECT CONTROL (CO) 8.2 Basic Connection Diagram - BPS Sizes 05, 10, 15 & 20 (No Condenser Control) Figure 20. nuaire.co.uk 029 2085 8200...
  • Page 19 BOXER BPS ECOSMART CONNECT CONTROL (CO) 05. 11. 20. Leaflet Number 671828...
  • Page 20 BOXER BPS ECOSMART CONNECT CONTROL (CO) 8.3 Basic Connection Diagram - BPS RC Sizes 05 & 10 with Mitsubishi Reverse Cycle DX Control Figure 21. nuaire.co.uk 029 2085 8200...
  • Page 21 BOXER BPS ECOSMART CONNECT CONTROL (CO) 05. 11. 20. Leaflet Number 671828...
  • Page 22 BOXER BPS ECOSMART CONNECT CONTROL (CO) 8.4 Basic Connection Diagram - BPS RC Sizes 15 & 20 with Mitsubishi Reverse Cycle DX Control Figure 22. nuaire.co.uk 029 2085 8200...
  • Page 23 BOXER BPS ECOSMART CONNECT CONTROL (CO) 05. 11. 20. Leaflet Number 671828...
  • Page 24 BOXER BPS ECOSMART CONNECT CONTROL (CO) 8.5 BPS Internal Wiring - Sizes 05 - 20 No Heating (or LPHW) 8.5.1 BPS Internal Wiring - Sizes 05 - 20 No Heating (or LPHW) (Sheet 1) Figure 23. nuaire.co.uk 029 2085 8200...
  • Page 25 BOXER BPS ECOSMART CONNECT CONTROL (CO) 05. 11. 20. Leaflet Number 671828...
  • Page 26 BOXER BPS ECOSMART CONNECT CONTROL (CO) 8.5.2 BPS Internal Wiring - Sizes 05 - 20 No Heating (or LPHW) (Sheet 2) Figure 24. nuaire.co.uk 029 2085 8200 F:\Engineering\Projects\Project Data\Platinum\I&Ms\EcoSmart Connect\Drawings\Connect Control Sch...
  • Page 27 BOXER BPS ECOSMART CONNECT CONTROL (CO) 05. 11. 20. Leaflet Number 671828 hematics\Connect Control Diagrams.dwg, 07/11/2017 09:42:47, AutoCAD PDF (Smallest File).pc3...
  • Page 28 ECOSMART CONNECT CONTROL (CO) 8.6 BPS Internal Wiring - Sizes 05 - 20 Electric Heating 8.6.1 BPS Internal Wiring - Sizes 05 - 20 Electric Heating (Sheet 1) Figure 25. nuaire.co.uk 029 2085 8200 F:\Engineering\Projects\Project Data\Platinum\I&Ms\EcoSmart Connect\Drawings\Connect Control Schematics\Connect Control...
  • Page 29 BOXER BPS ECOSMART CONNECT CONTROL (CO) 05. 11. 20. Leaflet Number 671828 Diagrams.dwg, 07/11/2017 09:42:49, AutoCAD PDF (Smallest File).pc3...
  • Page 30 BOXER BPS ECOSMART CONNECT CONTROL (CO) 8.6.2 BPS Internal Wiring - Sizes 05 - 20 Electric Heating (Sheet 2) Figure 26. F:\Engineering\Projects\Project Data\Platinum\I&Ms\EcoSmart Connect\Drawings\Connect Control Schema nuaire.co.uk 029 2085 8200...
  • Page 31 BOXER BPS ECOSMART CONNECT CONTROL (CO) atics\Connect Control Diagrams.dwg, 07/11/2017 09:42:51, AutoCAD PDF (Smallest File).pc3 05. 11. 20. Leaflet Number 671828...
  • Page 32 8.7 BPS Internal Wiring -Sizes 05 - 10 No Heating (or LPHW) with Mitsubishi Reverse Cycle DX 8.7.1 BPS Internal Wiring -Sizes 05 - 10 No Heating (or LPHW) with Mitsubishi Reverse Cycle DX (Sheet 1) Figure 27. nuaire.co.uk 029 2085 8200...
  • Page 33 BOXER BPS ECOSMART CONNECT CONTROL (CO) 05. 11. 20. Leaflet Number 671828...
  • Page 34 BOXER BPS ECOSMART CONNECT CONTROL (CO) 8.7.2 BPS Internal Wiring -Sizes 05 - 10 No Heating (or LPHW) with Mitsubishi Reverse Cycle DX (Sheet 2) Figure 28. F:\Engineering\Projects\Project Data\Platinum\I&Ms\EcoSmart Connect\Drawings\Connect Control Schematics\Connect Control Diag nuaire.co.uk 029 2085 8200...
  • Page 35 BOXER BPS ECOSMART CONNECT CONTROL (CO) grams.dwg, 07/11/2017 09:42:57, AutoCAD PDF (Smallest File).pc3 05. 11. 20. Leaflet Number 671828...
  • Page 36 8.8 BPS Internal Wiring -Sizes 15 - 20 No Heating (or LPHW) with Mitsubishi Reverse Cycle DX 8.8.1 BPS Internal Wiring -Sizes 15 - 20 No Heating (or LPHW) with Mitsubishi Reverse Cycle DX (Sheet 1) Figure 29. nuaire.co.uk 029 2085 8200 F:\Engineering\Projects\Project Data\Platinum\I&Ms\EcoSmart Connect\Drawings\Connect Control Schematics\Connect Control Di...
  • Page 37 BOXER BPS ECOSMART CONNECT CONTROL (CO) 05. 11. 20. Leaflet Number 671828 iagrams.dwg, 07/11/2017 09:42:58, AutoCAD PDF (Smallest File).pc3...
  • Page 38 BOXER BPS ECOSMART CONNECT CONTROL (CO) 8.8.2 BPS Internal Wiring -Sizes 15 - 20 No Heating (or LPHW) with Mitsubishi Reverse Cycle DX (Sheet 2) Figure 30. F:\Engineering\Projects\Project Data\Platinum\I&Ms\EcoSmart Connect\Drawings\Connect Control Schematics\Connect Control Diag nuaire.co.uk 029 2085 8200...
  • Page 39 BOXER BPS ECOSMART CONNECT CONTROL (CO) grams.dwg, 07/11/2017 09:43:00, AutoCAD PDF (Smallest File).pc3 05. 11. 20. Leaflet Number 671828...
  • Page 40 8.9 BPS Internal Wiring -Sizes 05 - 10 Electric Heating with Mitsubishi Reverse Cycle DX 8.9.1 BPS Internal Wiring -Sizes 05 - 10 Electric Heating with Mitsubishi Reverse Cycle DX (Sheet 1) Figure 31. nuaire.co.uk 029 2085 8200 F:\Engineering\Projects\Project Data\Platinum\I&Ms\EcoSmart Connect\Drawings\Connect Control Schematics\Connect Control Diag...
  • Page 41 BOXER BPS ECOSMART CONNECT CONTROL (CO) 05. 11. 20. Leaflet Number 671828 grams.dwg, 07/11/2017 09:43:05, AutoCAD PDF (Smallest File).pc3...
  • Page 42 BOXER BPS ECOSMART CONNECT CONTROL (CO) 8.9.2 BPS INTERNAL WIRING -Sizes 05 - 10 Electric Heating with Mitsubishi Reverse Cycle DX (Sheet 2) Figure 32. F:\Engineering\Projects\Project Data\Platinum\I&Ms\EcoSmart Connect\Drawings\Connect Control Schematics\Connect Control Diag nuaire.co.uk 029 2085 8200...
  • Page 43 BOXER BPS ECOSMART CONNECT CONTROL (CO) grams.dwg, 07/11/2017 09:43:07, AutoCAD PDF (Smallest File).pc3 05. 11. 20. Leaflet Number 671828...
  • Page 44 8.10 BPS Internal Wiring - Sizes 15 - 20 Electric Heating with Mitsubishi Reverse Cycle DX 8.10.1 BPS Internal Wiring - Sizes 15 - 20 Electric Heating with Mitsubishi Reverse Cycle DX (Sheet 1) Figure 33. nuaire.co.uk 029 2085 8200...
  • Page 45 BOXER BPS ECOSMART CONNECT CONTROL (CO) 05. 11. 20. Leaflet Number 671828...
  • Page 46 BOXER BPS ECOSMART CONNECT CONTROL (CO) 8.10.2 BPS Internal Wiring - Sizes 15 - 20 Electric Heating with Mitsubishi Reverse Cycle DX (Sheet 2) Figure 34. F:\Engineering\Projects\Project Data\Platinum\I&Ms\EcoSmart Connect\Drawings\Connect Control Schematics\Connect Control Diag nuaire.co.uk 029 2085 8200...
  • Page 47 BOXER BPS ECOSMART CONNECT CONTROL (CO) grams.dwg, 07/11/2017 09:43:10, AutoCAD PDF (Smallest File).pc3 05. 11. 20. Leaflet Number 671828...
  • Page 48 1.6A 5x20mm GREY W1 : Frost Stat BROWN BROWN BLUE 1.6A Fuse BLUE ORANGE GREY LPHW Actuator Connections Unused (LPHW Actuator by others) Local Rotary Lockable IP66/67 Isolator Earth Electric Heater Supply (Overcurrent protection by others) nuaire.co.uk 029 2085 8200...
  • Page 49 BOXER BPS ECOSMART CONNECT CONTROL (CO) 9.4 Electric Heater Frost Coil Wiring - BPS Sizes 05, 10, 15 & 20 Figure 36. 05. 11. 20. Leaflet Number 671828...
  • Page 50 See ESCO-LCD section for more connection information. See section 7.18 & 11 for BACnet object lists The correct installation procedure has been carried out in accordance to Nuaire’s recommendations. 10.1.1 Setting Minimum / Maximum Air Flow •Connect the ESCO-LCD to the controller.

  • Page 51: Maintenance

    All coils should be connected with the flow at the bottom and the return at the improper maintenance, Nuaire will not be held liable for the costs of restoring a top unless otherwise advised. Drain and bleed valves are located on the coil, unit to its previous working condition.

  • Page 52: Electric Heaters

    Check all earth connections. which will isolate the electric heater supply if a temperature of 80°C is detected. This action is performed independently of any controls fitted. Nuaire fitted •Check thermal wheel belt, motor, bearings, seals and if necessary controls will also stop heating if a fan or heater failure is detected.

  • Page 53: Warranty

    If control software is modified or removed Nuaire will accept warranty on the hardware (unit) provided the replacement does not control the unit beyond its specified limits (refer to Nuaire testing standards and Application Guidance Notes document NA-QS-W029-3 which can be found on our website www.nuaire.co.uk).
  • Page 54 Where access to any part of equipment which moves, or can become electrically live are not prevented by the equipment panels or by fixed installation detail (e.g. ducting), then The equipment referred to in this Declaration of Incorporation is supplied by Nuaire to guarding to the appropriate standard must be fitted.
  • Page 55 BOXER BPS ECOSMART CONNECT CONTROL (CO) NOTES 05. 11. 20. Leaflet Number 671828...
  • Page 56 +44 (0)29 2085 8222 info@nuaire.co.uk www.nuaire.co.uk As part of our policy of continuous product development Nuaire reserves the right to alter specifications without prior notice. Telephone calls may be recorded for quality and training purposes. 05. 11. 20. Leaflet Number 671828...

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