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Freedom Won Lite Commercial Series Installation And User Manual

Lithium iron phosphate batteries
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Installation and User Manual
Freedom Lite Commercial
52V and HV Models
Lithium Iron Phosphate Batteries
Manufactured By Freedom Won (Pty) Ltd
Unit 23
Ruimsig Shopping Centre
Muriel Road
Amorosa
Gauteng Province
1732
South Africa
www.freedomwon.co.za
Technical and Installation Assistance – Contact:
Please contact your Freedom Won Distributor or Reseller Installer for technical and installation
support. A directory of Distributors and Reseller Installers is available at ​
w ww.freedomwon.co.za​
.
For advanced support please contact ​
s upport@freedomwon.co.za​
.
Revision 1 – 18 August 2019

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Summary of Contents for Freedom Won Lite Commercial Series

  • Page 1 South Africa www.freedomwon.co.za Technical and Installation Assistance – Contact: Please contact your Freedom Won Distributor or Reseller Installer for technical and installation support. A directory of Distributors and Reseller Installers is available at ​ w ww.freedomwon.co.za​ For advanced support please contact ​...
  • Page 2: Product Description

    This manual does not attempt to cover all the details pertaining to the setup of third-party equipment in relation to the interface and necessary functionality to work with the Lite. Freedom Won however is available at the contact details on page one to provide direct support where necessary for supported third party brands.
  • Page 3 Refer to Table 2.2 for the HV model options to suit the Growatt inverters. Please contact Freedom Won should specific technical information be required for the models suited to the Ingeteam 1MW class battery inverters and any other brand of high DC voltage battery inverter.
  • Page 4 Freedom Lite Installation Manual Revision 10 Figure 2.1 Labelled Image of the Freedom Lite Commercial 100/70 (Labelling corresponds with the text) 1. Gross Capacity 2. 70% Capacity recommended for daily cycling (max available is 90%) 3. Breaker 4. Power Cables 5.
  • Page 5 The 160/112 up to the largest 700/490 are either assembled on site by a Freedom Won site team or, if preferred by the client, can be built into a container at Freedom Won by the Freedom Won factory team.
  • Page 6 Freedom Lite Installation Manual Revision 10 The dimensions given in the specification sheets are for the principle outlines of the battery housing and exclude items that protrude such as the DC cable glands and the circuit breaker handle. The DC cables exit the unit through glands located near the ​ t op of the right hand side​ of the casing (as in Fig 2.1) for the 100/70 and 120/84 models, and ​...
  • Page 7 A DB9 Serial Connector [7] is fitted for use by technicians for programming the required profile onto the BMS. The required profile is typically loaded by Freedom Won prior to delivery or during commissioning for site build models but installers are advised to obtain the correct adapter to allow Freedom Won to program batteries remotely on behalf of the installer via the installer’s Windows laptop if necessary.
  • Page 8 Freedom Lite Installation Manual Revision 10 Table 2.1 Freedom Lite Commercial 52V Range Overview Freedom Lite 100/70 120/84 140/98 160/112 200/140 300/210 400/280 500/350 600/420 700/490 Commercial Total Energy Capacity [kWh] 70% DoD Energy [kWh] 90% DoD Energy [kWh] Current Capacity [Ah] 2 000 2 400 2 800...
  • Page 9 Potential free contacts and analogue outputs also available on request for several control features (details on request). Charging below 0°C not permitted. Extended time above 45°C not recommended for optimal battery life. See Freedom Won Warranty document for further detail. Page 8 | 28...
  • Page 10 Freedom Lite Installation Manual Revision 10 Table 2.2 Freedom Lite Commercial HV Range Overview (to suit Growatt ATESS and similar inverters) Freedom Lite 140/98 160/112 100/70 120/84 200/140 300/210 400/280 500/350 600/420 700/490 † Commercial Total Energy Capacity [kWh] 70% DoD Energy [kWh] 90% DoD Energy [kWh] Current Capacity [Ah] 1 000...
  • Page 11 Note that custom voltages will result in different battery capacities from what is included in this specification sheet – please contact Freedom Won for further details. Fly Leads 3.0m long as standard, power cable Red = Positive, Black = Negative, conductors in table refer to one electrode i.e.
  • Page 12 240kg on the 400/280 to 420kg on the 700/490. A forklift or hi up crane truck is therefore required for offloading and a pallet trolley for ground handling. Freedom Won supplies a portable lifting device for installing the modules into the enclosure during the installation phase.
  • Page 13 Note:​ All Lite Commercial models can be offered complete ex-factory installed into a shipping container. Such systems are pre-commissioned at the Freedom Won factory and can be combined with the required battery inverters supplied and fitted by Freedom Won. For lifting the factory assembled Commercial units into position specialised equipment is required.
  • Page 14 2. If manoeuvring through a doorway too low for upright handling is unavoidable the battery can be positioned (whilst still inside the crate) on its long side. Special packaging inside the crate is required for this procedure so Freedom Won must be notified of this requirement prior to collection.
  • Page 15 Freedom Lite Installation Manual Revision 10 4. Take care not to scratch the Lite during handling. Packaging foam should be used to protect the paint when being handled on a trolley or pallet jack. 5. Always ensure that lifting equipment and slings are adequately rated for the lifting weight.
  • Page 16 DB15 plug and harness. An external relay must be installed for each relay control channel, which will be controlled by the control pins in the DB15 plug. The Analogue control is via 0-5V signal outputs. Please enquire with Freedom Won about the options available should it be required.
  • Page 17 If a particular inverter under consideration only has a Modbus control input for the BMS we recommend as first option considering another inverter that has a CAN Bus input. If this is not practical, please discuss the project with Freedom Won so that we can consider using a CAN Bus to MODBUS converter.
  • Page 18 (second) plug. These resistor plugs are available from the inverter manufacturer and from Freedom Won. SMA, Imeon, Solax and Victron operate on this basis. ATESS for example has a separate CAN terminal block for bare wires to be inserted from the BMS and these units have an internal resistor fitted into the device.
  • Page 19 “SLAVE” with the slave number (address) for systems with multiple slaves. Freedom Won offers a fair trade in on Freedom Lite’s on the purchase of new units, which is an option for somebody wishing to expand their battery capacity instead of installing parallel units.
  • Page 20 If the breaker trips again it is likely because of an error on the BMS and Freedom Won should be contacted to assist with diagnosing and clearing the error.
  • Page 21 Write access to the BMS profile is password protected, however users and owners may request read only access. Freedom Won can program the Lite remotely using Teamviewer connected to a local PC connected as explained above. Settings Required for Setting up Inverters and Charge...
  • Page 22 Freedom Lite Installation Manual Revision 10 or if the relevant one of these functions does not exist in a particular system, ● the BMS shutting down the main breaker on the battery Frequent occurrences of these two situations is not desirable so the voltages should be set to the following to reduce this occurrence to abnormal circumstances: ●...
  • Page 23 If the battery still switches off, try steps 2-7 once more. 9. If the battery still refuses to stay on please contact Freedom Won for assistance. If only PV inverters are installed and there is no AC input available for the inverters it will be necessary to get the inverters to wake up from their standby mode that they have been put into by the battery.
  • Page 24: Warranty And Repair

    The Freedom Lite is sealed with a tamper proof warranty seal. It may not be opened by anyone other than Freedom Won and installers or repairers that have been explicitly approved by Freedom Won. The warranty on the unit will be void if the seal is damaged or missing.
  • Page 25: Troubleshooting Guide

    25% to 35% of the lifecycle cost of the range of lead acid and associated variants on the market. Please contact Freedom Won if you would like more detailed information for comparison with lead acid batteries than what is available on our web site.
  • Page 26 4. Ensure that the Emergency Stop button is released if fitted 5. If the BMS still does not switch on please contact Freedom Won or Authorised Distributor The main breaker switch keeps There are several potential causes: tripping each time I attempt to 1.
  • Page 27 Freedom Lite Installation Manual Revision 10 If none of the above solves the problem you will need to contact Freedom Won or your authorised installer for assistance with this issue. It will be necessary to establish the reason for the error before continuing with normal operation of the system.
  • Page 28 If they do not trip they do not have slave profiles installed. Contact Freedom Won or your authorised distributor to have the correct profiles loaded.