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Floe MAXIS VSD 3800-5000 PONTOON Assembly Instructions Manual

Floe MAXIS VSD 3800-5000 PONTOON Assembly Instructions Manual

Tilting canopy kit-10’

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FLOE MAXIS TILTING CANOPY

KIT-10' (VSD 3800 – 5000 PONTOON)

ASSEMBLY INSTRUCTIONS

P/N 512-65000-01

*LIFT AND CANOPY NOT INCLUDED

TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED

512-00052-00: ANCHORING SYSTEM, 3600-5K DEEP

INSTRUCTION P/N: 612-65000-01

RELEASED 9/16/20

INSTALLATION REQUIREMENT

WHEN INSTALLING A MAXIS CANOPY.

ANCHORING SYSTEMS:

512-00050-00: ANCHORING SYSTEM, 2-5K

1

TOOLS REQUIRED

-1/4" ALLEN WRENCH

-(2) 9/16" SOCKET/WRENCH

-(2) 3/4" SOCKET/WRENCH

-5/16" HEX SOCKET

-TORQUE WRENCH

-SCISSORS

-1/2" SPACER

© Manufactured by:

Floe International Inc.

48473 State Hwy. 65

McGregor, MN 55760

www.floeintl.com

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Summary of Contents for Floe MAXIS VSD 3800-5000 PONTOON

Page 1 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 2 ANCHORING SYSTEM PLACEMENT...
Page 3 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 4 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 5 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 6: Step 3
STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 7: Fig
STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 8: Fig. 3
FIG. 3 FIG. 4...
Page 9: Fig. 1
STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 10 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 11 FIG. 3...
Page 12 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 13 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 14 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 15 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 16 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 17 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 18 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 19 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 20 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 21 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 22 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 23 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 24 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 25 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 26 FIG. 4...
Page 27 FIG. 5 FIG. 6...
Page 28 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 29 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 30 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 31 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 32 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 33 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 34 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 35 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 36 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 37 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 38 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 41 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 42 ANCHORING SYSTEM PLACEMENT...
Page 43 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 44 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 45 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 46 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 47 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 48 FIG. 3 FIG. 4...
Page 49 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 50 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 51 FIG. 3...
Page 52 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 53 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 54 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 55 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 56 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 57 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 58 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 59 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 60 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 61 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 62 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 63 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 64 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 65 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 66 FIG. 4...
Page 67 FIG. 5 FIG. 6...
Page 68 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 69 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 70 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 71 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 72 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 73 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 74 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 75 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 76 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 77 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 78 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 81 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 82 ANCHORING SYSTEM PLACEMENT...
Page 83 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 84 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 85 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 86 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 87 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 88 FIG. 3 FIG. 4...
Page 89 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 90 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 91 FIG. 3...
Page 92 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 93 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 94 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 95 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 96 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 97 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 98 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 99 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 100 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 101 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 102 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 103 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 104 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 105 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 106 FIG. 4...
Page 107 FIG. 5 FIG. 6...
Page 108 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 109 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 110 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 111 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 112 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 113 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 114 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 115 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 116 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 117 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 118 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 121 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 122 ANCHORING SYSTEM PLACEMENT...
Page 123 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 124 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 125 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 126 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 127 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 128 FIG. 3 FIG. 4...
Page 129 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 130 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 131 FIG. 3...
Page 132 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 133 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 134 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 135 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 136 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 137 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 138 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 139 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 140 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 141 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 142 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 143 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 144 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 145 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 146 FIG. 4...
Page 147 FIG. 5 FIG. 6...
Page 148 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 149 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 150 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 151 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 152 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 153 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 154 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 155 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 156 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 157 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 158 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 161 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 162 ANCHORING SYSTEM PLACEMENT...
Page 163 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 164 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 165 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 166 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 167 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 168 FIG. 3 FIG. 4...
Page 169 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 170 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 171 FIG. 3...
Page 172 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 173 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 174 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 175 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 176 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 177 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 178 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 179 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 180 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 181 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 182 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 183 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 184 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 185 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 186 FIG. 4...
Page 187 FIG. 5 FIG. 6...
Page 188 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 189 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 190 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 191 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 192 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 193 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 194 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 195 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 196 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 197 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 198 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 201 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 202 ANCHORING SYSTEM PLACEMENT...
Page 203 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 204 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 205 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 206 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 207 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 208 FIG. 3 FIG. 4...
Page 209 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 210 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 211 FIG. 3...
Page 212 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 213 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 214 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 215 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 216 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 217 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 218 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 219 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 220 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 221 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 222 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 223 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 224 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 225 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 226 FIG. 4...
Page 227 FIG. 5 FIG. 6...
Page 228 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 229 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 230 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 231 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 232 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 233 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 234 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 235 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 236 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 237 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 238 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 241 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 242 ANCHORING SYSTEM PLACEMENT...
Page 243 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 244 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 245 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 246 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 247 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 248 FIG. 3 FIG. 4...
Page 249 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 250 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 251 FIG. 3...
Page 252 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 253 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 254 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 255 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 256 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 257 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 258 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 259 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 260 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 261 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 262 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 263 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 264 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 265 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 266 FIG. 4...
Page 267 FIG. 5 FIG. 6...
Page 268 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 269 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 270 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 271 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 272 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 273 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 274 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 275 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 276 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 277 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 278 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 281 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 282 ANCHORING SYSTEM PLACEMENT...
Page 283 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 284 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 285 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 286 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 287 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 288 FIG. 3 FIG. 4...
Page 289 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 290 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 291 FIG. 3...
Page 292 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 293 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 294 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 295 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 296 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 297 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 298 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 299 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 300 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 301 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 302 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 303 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 304 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 305 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 306 FIG. 4...
Page 307 FIG. 5 FIG. 6...
Page 308 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 309 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 310 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 311 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 312 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 313 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 314 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 315 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 316 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 317 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 318 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 321 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 322 ANCHORING SYSTEM PLACEMENT...
Page 323 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 324 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 325 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 326 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 327 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 328 FIG. 3 FIG. 4...
Page 329 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 330 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 331 FIG. 3...
Page 332 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 333 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 334 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 335 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 336 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 337 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 338 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 339 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 340 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 341 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 342 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 343 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 344 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 345 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 346 FIG. 4...
Page 347 FIG. 5 FIG. 6...
Page 348 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 349 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 350 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 351 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 352 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 353 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 354 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 355 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 356 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 357 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 358 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 361 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 362 ANCHORING SYSTEM PLACEMENT...
Page 363 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 364 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 365 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 366 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 367 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 368 FIG. 3 FIG. 4...
Page 369 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 370 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 371 FIG. 3...
Page 372 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 373 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 374 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 375 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 376 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 377 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 378 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 379 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 380 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 381 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 382 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 383 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 384 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 385 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 386 FIG. 4...
Page 387 FIG. 5 FIG. 6...
Page 388 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 389 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 390 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 391 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 392 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 393 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 394 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 395 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 396 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 397 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 398 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 401 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 402 ANCHORING SYSTEM PLACEMENT...
Page 403 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 404 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 405 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 406 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 407 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 408 FIG. 3 FIG. 4...
Page 409 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 410 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 411 FIG. 3...
Page 412 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 413 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 414 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 415 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 416 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 417 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 418 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 419 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 420 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 421 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 422 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 423 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 424 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 425 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 426 FIG. 4...
Page 427 FIG. 5 FIG. 6...
Page 428 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 429 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 430 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 431 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 432 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 433 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 434 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 435 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 436 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 437 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 438 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 441 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 442 ANCHORING SYSTEM PLACEMENT...
Page 443 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 444 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 445 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 446 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 447 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 448 FIG. 3 FIG. 4...
Page 449 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 450 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 451 FIG. 3...
Page 452 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 453 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 454 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 455 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 456 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 457 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 458 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 459 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 460 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 461 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 462 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 463 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 464 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 465 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 466 FIG. 4...
Page 467 FIG. 5 FIG. 6...
Page 468 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 469 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 470 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 471 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 472 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 473 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 474 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 475 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 476 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 477 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 478 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 481 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 482 ANCHORING SYSTEM PLACEMENT...
Page 483 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 484 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 485 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 486 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 487 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 488 FIG. 3 FIG. 4...
Page 489 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 490 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 491 FIG. 3...
Page 492 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 493 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 494 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 495 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 496 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 497 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 498 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 499 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 500 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 501 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 502 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 503 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 504 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 505 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 506 FIG. 4...
Page 507 FIG. 5 FIG. 6...
Page 508 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 509 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 510 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 511 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 512 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 513 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 514 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 515 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 516 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 517 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 518 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 521 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 522 ANCHORING SYSTEM PLACEMENT...
Page 523 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 524 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 525 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 526 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 527 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 528 FIG. 3 FIG. 4...
Page 529 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 530 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 531 FIG. 3...
Page 532 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 533 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 534 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 535 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 536 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 537 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 538 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 539 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 540 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 541 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 542 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 543 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 544 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 545 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 546 FIG. 4...
Page 547 FIG. 5 FIG. 6...
Page 548 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 549 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 550 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 551 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 552 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 553 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 554 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 555 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 556 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 557 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 558 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 561 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 562 ANCHORING SYSTEM PLACEMENT...
Page 563 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 564 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 565 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 566 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 567 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 568 FIG. 3 FIG. 4...
Page 569 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 570 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 571 FIG. 3...
Page 572 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 573 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 574 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 575 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 576 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 577 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 578 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 579 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 580 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 581 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 582 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 583 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 584 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 585 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 586 FIG. 4...
Page 587 FIG. 5 FIG. 6...
Page 588 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 589 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 590 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 591 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 592 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 593 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 594 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 595 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 596 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 597 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 598 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 601 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 602 ANCHORING SYSTEM PLACEMENT...
Page 603 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 604 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 605 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 606 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 607 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 608 FIG. 3 FIG. 4...
Page 609 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 610 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 611 FIG. 3...
Page 612 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 613 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 614 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 615 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 616 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 617 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 618 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 619 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 620 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 621 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 622 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 623 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 624 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 625 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 626 FIG. 4...
Page 627 FIG. 5 FIG. 6...
Page 628 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 629 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 630 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 631 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 632 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 633 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 634 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 635 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 636 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 637 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 638 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 641 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 642 ANCHORING SYSTEM PLACEMENT...
Page 643 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 644 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 645 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 646 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 647 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 648 FIG. 3 FIG. 4...
Page 649 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 650 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 651 FIG. 3...
Page 652 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 653 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 654 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 655 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 656 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 657 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 658 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 659 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 660 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 661 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 662 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 663 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 664 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 665 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 666 FIG. 4...
Page 667 FIG. 5 FIG. 6...
Page 668 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 669 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 670 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 671 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 672 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 673 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 674 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 675 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 676 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 677 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 678 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 681 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 682 ANCHORING SYSTEM PLACEMENT...
Page 683 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 684 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 685 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 686 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 687 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 688 FIG. 3 FIG. 4...
Page 689 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 690 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 691 FIG. 3...
Page 692 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 693 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 694 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 695 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 696 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 697 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 698 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 699 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 700 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 701 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 702 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 703 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 704 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 705 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 706 FIG. 4...
Page 707 FIG. 5 FIG. 6...
Page 708 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 709 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 710 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 711 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 712 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 713 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 714 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 715 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 716 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 717 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 718 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 721 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 722 ANCHORING SYSTEM PLACEMENT...
Page 723 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 724 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 725 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 726 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 727 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 728 FIG. 3 FIG. 4...
Page 729 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 730 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 731 FIG. 3...
Page 732 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 733 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 734 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 735 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 736 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 737 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 738 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 739 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 740 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 741 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 742 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 743 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 744 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 745 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 746 FIG. 4...
Page 747 FIG. 5 FIG. 6...
Page 748 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 749 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 750 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 751 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 752 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 753 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 754 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 755 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 756 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 757 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 758 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 761 FLOE MAXIS TILTING CANOPY KIT-10’ (VSD 3800 – 5000 PONTOON) ASSEMBLY INSTRUCTIONS P/N 512-65000-01 TOOLS REQUIRED -1/4” ALLEN WRENCH -(2) 9/16” SOCKET/WRENCH -(2) 3/4” SOCKET/WRENCH -5/16” HEX SOCKET -TORQUE WRENCH -SCISSORS -1/2” SPACER *LIFT AND CANOPY NOT INCLUDED INSTALLATION REQUIREMENT TWO SETS OF ANCHORING SYSTEMS (FOUR TOTAL ANCHORS) MUST BE USED WHEN INSTALLING A MAXIS CANOPY.
Page 762 ANCHORING SYSTEM PLACEMENT...
Page 763 BILL OF MATERIALS 512-65000-01 (VSD 3800 – 5000 PONTOON) P/N 512-65000-01 Kit, Canopy- Tilting 10' Wide NUMBER PART NUMBER DESCRIPTION QTY. 001-70113-00 HHCS, 3/8-16 x 2 1/2" 18-8 SS 001-70119-00 HHCS, 3/8-16 x 4" 18-8 SS 001-70205-00 HHCS 1/2-13 X 1" SS 18-8 001-70219-00 HHCS, 1/2-13 x 4"...
Page 764 EXPLODED VIEW 512-65000-01 (VSD 3800&5000)
Page 765 INSTALLATION TILT BRACKETS / RECIEVER MOUNT / ACTUATORS STEP 1 -PLACING CANOPY LEGS INSERT A CANOPY LEG (INCLUDED IN CANOPY HOOPS) IN EACH OF THE CORNER POSTS. TILTING LEGS (002-00156-00, SHOWN BELOW) ARE PLACED IN PIVOTING SIDE (SHORE-END) CORNER POSTS. NON-TILTING LEGS (911-14203-00) ARE PLACED IN NON PIVOTING SIDE CORNER POSTS.
Page 766 STEP 2 INSERT SPECIAL BOLTS INTO BOTH CANOPY RAILS AS SHOWN. STEP 3 -ATTACH UPPER BRACKETS ATTACH ALL UPPER BRACKETS TO CANOPY RAILS AS SHOWN BELOW. PLACE ½-13 NYLOCK NUTS ON EACH BOLT. DO NOT TIGHTEN.
Page 767 STEP 4 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER REAR CANOPY LEGS (FIG. 3) PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.
Page 768 FIG. 3 FIG. 4...
Page 769 STEP 5 SLIDE CONTAINMENT BRACKET OVER VERTICAL GUIDE WITH FASTENERS IN PREPARATION FOR NEXT STEP (FIG. 1 & 2) FIG. 1 FIG. 2...
Page 770 STEP 6 -BRACKET PLACEMENT CENTER UPPER BRACKETS TO POSITION ABOVE EACH CANOPY LEG (FIG. 1 & 2). PLACE CONTAINMENT BRACKET 0.5” FROM SIDE OF VERTICAL GUIDE FACING FRONT OF LIFT (FIG. 3). TORQUE NUTS TO 60 FT-LBS (FIG. 1 & 3) TILTING BRACKET TORQUE TO 60 FT-LBS FIG.
Page 771 FIG. 3...
Page 772 STEP 7 -ALIGN CANOPY ALIGN RAILS (SHOWN ASSEMBLED WITH HOOPS) ON LIFT TO DESIRED OVERHANG. ARRANGEMENT WILL DEPEND ON POSITION OF BOAT ON LIFT (FIG.1). IMPORTANT: WHEN ASSEMBLING CANOPY, PLACE END HOOPS WITH RIVET NUTS FACING INWARDS. THIS IS FOR ATTACHMENT OF THE END HOOP SUPPORT BRACKETS. THE BRACKETS SHOWN IN FIGURE 2 ARE PLACED ON THE NON-TILTING SIDE.
Page 773 STEP 8 -FASTEN TILTING BRACKET (FIG. 1) INSERT 1/2-13 x 5 1/2” BOLT, WASHERS, AND NUT INTO TILTING BRACKET. ONLY TIGHTEN TO ENGAGE NYLOCK AND REMOVE PLAY IN BOLT. DO NOT TORQUE. BOLT HEADS FACE OUTSIDE OF LIFT FIG. 1...
Page 774 STEP 9 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS (FIG.1 AND FIG.2). ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT...
Page 775 STEP 10 -ATTACH CONTROL BOX PLACE 1/2-13 X 1-1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG. 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG. 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 776 INSTALLATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS MALE AND FEMALE CONNECTORS (FIG.1). FIG. 1...
Page 777 STEP 2 -ATTACHING WIRING FOLLOW SHOWN WIRING TO PREVENT WIRE DAMAGE (FIG. 1). NOTE THAT WIRING MUST GO OVER PIVOTING CANOPY CONNECTION. THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. ATTACH WIRE WITH VELCRO ALONG CANOPY HOOPS (FIG.
Page 778 FIG. 4 FIG. 3 FIG. 2 FIG. 5 FIG. 6...
Page 779 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION. STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY.
Page 780 STEP 11 (VSD 3800-5000 PONTOON AND VSD 6000-10000) - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 781 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 782 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.
Page 783 ALTERNATE CONFIGURATION NOTE: IN THIS CONFIGURATION, ACTUATORS ARE PLACED ON THE MOTOR SIDE AND THE ASC IS MOVED TO THE BATTERY TRAY.
Page 784 STEP 1 -UPPER BRACKET PLACEMENT (FIG.1) GUIDE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER CORNER POSTS CLOSEST TO LIFT MOTOR AND BATTERIES. HINGE BRACKET ON CANOPY RAIL WILL BE POSITIONED OVER OPPOSITE CORNER POSTS. GUIDE BRACKET IS HINGE BRACKET IS PLACED PLACED ABOVE OPPOSITE CORNER ABOVE...
Page 785 STEP 2 -ASSEMBLE CANOPY VERTICAL GUIDES (FIG. 1) PLACE ½-13 x 1” BOLT AND WASHER IN VERTICAL GUIDE (FIG. 2) SLIDE CANOPY VERTICAL GUIDES OVER CANOPY LEGS NEAREST TO MOTOR PLACE NUT ON BOLT OVER GUIDE. POSITION THE VERTICAL GUIDE 5 INCHES FROM TOP OF CANOPY LEG (FIG.3) TORQUE TO 60 FT-LBS.
Page 786 FIG. 4...
Page 787 FIG. 5 FIG. 6...
Page 788 STEP 4 -ATTACH ACTUATORS PLACE ACTUATORS INTO UPPER AND LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS (FIG.1 AND FIG. 2). ACTUATOR MOTORS MUST FACE TOWARDS BOTTOM OF LIFT AS SHOWN BELOW. BOLT HEADS FACE OUTSIDE OF LIFT FIG.
Page 789 STEP 5 -ALTERNATE ASC MOUNTING (FIG. 1) PLACE ASC MOUNTING BRACKET ON BATTERY TRAY. TIGHTEN BOLT ON INSIDE OF TRAY (FIG. 2). ATTACH ASC TO BRACKET WITH NUT AND BOLT (FIG. 3). FIG. 2 FIG. 1 FIG. 3...
Page 790 STEP 6 -ATTACH CONTROL BOX PLACE 1/2-13 X 1 1/4" CUSTOM BOLT INTO NUT TRACK ON SHORE SIDE OF PIVOTING POST AT NEAREST AVALABLE LOCATION (FIG 1). PLACE CONTROL BOX BRACKET ON CUSTOM BOLT, AND PLACE NUT ON BOLT. TORQUE TO 60 FT-LBS (FIG 2). NOTE THAT THE BOX HANGS INSIDE THE LIFT. FIG.
Page 791 INSTALLATION ALTERNATE CONFIGURATION WIRING STEP 1 -ACTUATOR WIRING ARRANGE WIRE SUCH THAT EACH ACTUATOR HAS A MALE AND FEMALE CONNECTOR (FIG.1). FIG. 1...
Page 792 STEP 2 -ATTACHING WIRING ROUTE WIRING AS SHOWN TO PREVENT WIRING DAMAGE (FIG. 1). THE CABLE WITH THE GREY END RUNS TO THE FAR ACTUATOR AND THE CABLE WITH THE BLACK ENDS RUNS TO THE NEAR ACTUATOR. BATTERY WIRE MUST RUN ALONG BALL SCREW AND ALL ACTUATOR WIRES MUST GO OVER THE PIVOT BRACKET (FIG.
Page 793 FIG. 3 FIG. 2 FIG. 4 FIG. 5 FIG. 6 FIG. 7...
Page 794 STEP 3 -CONNECTING ACTUATORS CONNECT EACH ACTUATOR WITH RESPECTIVE CONNECTORS. WIRING IS CONSTRUCTED SUCH THAT THERE IS ONLY ONE CORRECT CONFIGURATION.
Page 795 STEP 4 -CONNECT BATTERY (12 VOLT CONNECTION ONLY) CONNECT THE LEAD WITH THE 10-AMP CIRCUIT BREAKER TO THE POSITVE TERMINAL OF ONE BATTERY. CONNECT THE OTHER LEAD TO THE NEGATIVE TERMINAL OF SAME BATTERY.
Page 796 STEP 7 - ATTACH ACTUATORS TO CORNER POSTS ALIGN ACTUATOR TO DIMENSION SHOWN IN FIGURE 1. IMPORTANT: RUN ACTUATORS IN COMPLETELY BEFORE ATTACHING TO LOWER BRACKET (FIG. 1). PLACE ACTUATORS INTO LOWER BRACKETS. ATTACH USING 3/8-16 x 2 ½” BOLTS AND 3/8-16 NYLOCK NUTS.
Page 797 FIG. 3 DO NOT TIGHTEN BOLT HEADS FACE INSIDE OF LIFT FIG. 4...
Page 798 PLACE ½” SPACER BETWEEN CANOPY RAIL GUIDE BRACKET AND CANOPY LEG TO ENSURE THAT A ¼” GAP IS PRESENT. WHEN USING THE SPACER, THIS GAP WILL RESULT WHEN THE ACTUATOR IS INSTALLED. IMPROPER SETUP WILL RESULT IN DAMAGE TO TILTING AND LIFT COMPONENTS. FIG.

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512-65000-01