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Related Manuals for Riello RDB2.2 BF GREENSTAR HEATSLAVE II 12/18
Summary of Contents for Riello RDB2.2 BF GREENSTAR HEATSLAVE II 12/18
- Page 1 Installation, use and maintenance instructions Kerosene burners One stage operation CODE MODEL TYPE 20056754 RDB2.2 BF GREENSTAR HEATSLAVE II 12/18 744 LD2X 20056755 RDB2.2 BF GREENSTAR HEATSLAVE II 18/25 744 T2SX 20056756 RDB2.2 BF GREENSTAR HEATSLAVE II 25/32 744 T2SX...
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Page 3: Table Of Contents
Contents Declaration....................................3 Information and general warnings............................4 Information about the instruction manual........................4 2.1.1 Introduction ..................................4 2.1.2 General dangers ................................4 2.1.3 Other symbols................................. 4 2.1.4 Delivery of the system and the instruction manual ......................5 Guarantee and responsibility ............................5 Guidance for the use of bio fuel blends up to 30% where gas oil use is permitted by the appliance Manufacturer .. - Page 4 Contents 8.6.1 Main air damper ................................20 8.6.2 Secondary air damper ..............................20 Operating programme without heater..........................21 Table of timings ................................22 8.8.1 Operations status indication ............................22 8.8.2 Faults diagnosis - lockouts ............................22 8.8.3 Fuel pre-heating function (for burners equipped with heater) ..................23 8.8.4 Shutdown test................................23 8.8.5 Diagnosis of the flame signal quality ..........................23 8.8.6 Intermittent operation ..............................23...
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Page 5: Declaration
37045 Legnago (VR) Product: Kerosene and gas oil burners Model: RDB2.2 BF GREENSTAR HEATSLAVE II 12/18 RDB2.2 BF GREENSTAR HEATSLAVE II 18/25 RDB2.2 BF GREENSTAR HEATSLAVE II 25/32 These products are in compliance with the following Technical Standard: EN 12100... -
Page 6: Information And General Warnings
Information and general warnings Information and general warnings Information about the instruction manual 2.1.1 Introduction WARNING: MOVING PARTS The instruction manual supplied with the burner: This symbol indicates that you must keep limbs ➤ is an integral and essential part of the product and must not away from moving mechanical parts;... -
Page 7: Delivery Of The System And The Instruction Manual
All components within the hydraulic circuit suitable for burner is integral and complete. bio fuel use and supplied by Riello will be identified as Bio com- patible. No warranty is given in relation to the use of components Failure to observe the information given in this which are not so identified with bio fuel blends. -
Page 8: Guidance For The Use Of Bio Fuel Blends Up To 30% Where Gas Oil Use Is Permitted By The Appliance Manufacturer
To ensure consistency, the supplier of the fuel must be able to In no event shall Riello (and its subsidiaries) be liable for any in- demonstrate compliance with a recognised Quality Control and... -
Page 9: Safety And Prevention
Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with the type and pressure of the fuel, the voltage and frequency of the current regulations and directives, applying the known technical electrical power supply, the minimum and maximum deliveries for rules of safety and envisaging all the potential danger situations. -
Page 10: Technical Description Of The Burner
In case of use with gas oil containing up to 30% Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. Please contact Riello for further information. 20068634... -
Page 11: Burner Dimensions
Technical description of the burner Burner dimensions Flange Burner ø 75 D4087 Fig. 2 Firing rates The MAXIMUM OUTPUT is chosen from within the diagram area The work point may be found by plotting a vertical line from the (Fig. 3). desired delivery and a horizontal line from the pressure in the combustion chamber. -
Page 12: Installation
Installation Installation Notes on safety for the installation After carefully cleaning all around the area where the burner will The installation of the burner must be carried out be installed, and arranging the correct lighting of the environ- by qualified personnel, as indicated in this manual ment, proceed with the installation operations. -
Page 13: Installer/Servicer Notes For The Use Of Gas Oil With Bio Blends Up To 30% Where Gas Oil Use Is Permitted By The Appliance
➤ The burner hydraulic components and flexible oil lines must burner technical manual). be suitable for bio fuel use (check with Riello if in doubt). ➤ If a Bio blend is in use the installer must seek information Riello have carefully chosen the specification of the bio com-... -
Page 14: Boiler Fixing
Installation Boiler fixing ➤ Fix the bolt (6) and nut (7) onto the flange (1) as in Fig. 6. ➤ Fix the flange (1) to the appliance (4) using the supplied bolts (2) and nuts (3) with the gasket (5) inbetween as in Fig. - Page 15 Installation The combustion air supply is through a flexible or rigid pipe con- nected to the air intake. Consequently, you must comply with the following requirements and instructions: ➤ The combustion air intake tube must be: - fastened securely to the burner; - made of a suitable material, with temperature characteris- tics in the range - 30 °C to 80 °C;...
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Page 16: Hydraulic Systems
Bio blend, it will be essential to use flexible oil burner equipment and then screw the return hose. lines suitable for bio fuel use. WARNING Please contact Riello for further information. D10934 Fig. 12 Key to lay-out (Fig. 12) Suction line... -
Page 17: One Pipe System
Usually the tank is lower than the burner. You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 13 - Fig. 14) and a secondary filter (60 µ... -
Page 18: Two Pipe System
You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 15) and a secondary filter (60 µ for gas oil and 15 µ for kerosene) are used to protect the burner pump and nozzle from contamination. -
Page 19: Electrical System
Electrical system Electrical system Notes on safety for the electrical wiring ➤ The electrical wiring must be carried out with the electrical supply disconnected. ➤ Electrical wiring must be carried out by qualified personnel and in compliance with the regulations currently in force in the country of destination. -
Page 20: Example Of An Electrical System Without Heater
Electrical system Example of an electrical system without heater ~ 50Hz - 230 V General switch TO BE DONE BY THE INSTALLER White CONTROL BOX CARRIED OUT IN THE FACTORY Black White Blue 20068692 Fig. 18 Key (Fig. 18) ➤ Do not invert the neutral with the phase in the Capacitator electrical supply line. -
Page 21: Start-Up, Calibration And Operation Of The Burner
Start-up, calibration and operation of the burner Start-up, calibration and operation of the burner Notes on safety for the first start-up The first start-up of the burner must be carried out Check the correct working of the adjustment, com- by qualified personnel, as indicated in this manual mand and safety devices. -
Page 22: Pump Pressure
Start-up, calibration and operation of the burner Pump pressure The pump leaves the factory set for kerosene working. 10 bar: maximum pressure for kerosene. Air damper adjustment The air damper is set in factory. This regulation is purely indica- 20056754 tive. -
Page 23: Operating Programme Without Heater
Start-up, calibration and operation of the burner Operating programme without heater Normal operation Lockout due to extraneous light during pre-purging 20086216 POWER SUPPLY POW ER SUPPLY POWER SUPPLY Green blinking Green Blinking Lockout Orange Orange Blinking Green blinking Green Orange blinking Green Loss of flame during operation (Recycle: max. -
Page 24: Table Of Timings
Start-up, calibration and operation of the burner Table of timings Symbol Description Value (sec.) Standby: the burner is waiting for a heat request ≤ 1 Standby time for an input signal: reaction time, control box remains in waiting status for t1 Initialisation standby time: check time following the main power start-up Checks extraneous light during t2: waiting mode for t2l, then lockout: the motor does not start Oil pre-heating time : waiting mode for t2p, then there is a lockout (if there is a heater) -
Page 25: Fuel Pre-Heating Function (For Burners Equipped With Heater)
Start-up, calibration and operation of the burner 8.8.3 Fuel pre-heating function (for burners 8.8.6 Intermittent operation equipped with heater) After (at the most) 24 hours of continuous operation, the control box starts the automatic switch off sequence, followed by a re- If the burner is equipped with the fuel pre-heating function, in the start, in order to check for a possible fault with the flame detector. -
Page 26: Reset Protection And Remote Reset
Start-up, calibration and operation of the burner 8.8.10 Reset protection and remote reset 8.8.14 Internal voltage anomaly The system will only unlock after the button has been released. The control-box automatically detects if the internal voltage works correctly. The fault is indicated by way of the blinking LED The unit can also be reset via an external button (remote reset) (see section 8.8.2). -
Page 27: Programming Menu
Start-up, calibration and operation of the burner 8.10 Programming menu The programming menu can only be accessed via the reset push- If the number of pressures on the push-button exceeds the max- button or the remote reset during OPERATION. imum allowable, the value in memory will remain the maximum one. -
Page 28: Intermittent Operation
Start-up, calibration and operation of the burner 8.10.3 Intermittent operation 8.10.4 Display of the last lockout that occurred The control box allows the last lockout that occurred and has Sequence for enable/disable been stored to be displayed, by accessing of see “Programming ➤... -
Page 29: Maintenance
Check to make sure that no dust has accumulated inside the fan lines suitable for bio fuel use. or on its blades, as this condition will cause a reduction in the air Please contact Riello for further information. flow rate and provoke polluting combustion. Fuel tank... -
Page 30: Opening The Burner
Maintenance Combustion appliance instruction manual. Then carry out a combustion In case the combustion values found at the beginning of the inter- check verifying: vention do not respect the standards in force or, in any case, do – Smoke temperature at the chimney; not correspond to a proper combustion, contact the Technical –... -
Page 31: Faults / Solutions
Faults / Solutions Faults / Solutions Here below you can find some causes and the possible solutions When the lockout lamp comes on, the burner will only attempt to for some problems that could cause a failure to start or incorrect start up after the reset push-button has been pressed. - Page 32 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http:// www.riello.it http:// www.riello.com Subject to modifications...