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WAIMAKARIRI (PED, ASH & LEG)
Ultra-low Emission Burner
Installation & Operation Manual
THIS MANUAL CONTAINS IMPORTANT INFORMATION.
PLEASE KEEP IT IN A SAFE PLACE FOR FUTURE REFERENCE.
Manufactured in New Zealand by:
GLEN DIMPLEX NEW ZEALAND LIMITED
P.O. Box 58473, Botany, Manukau - 2163
Ph: 0800 666 2824
Fax: 09 274 8472
Email: sales@glendimplex.co.nz
Web: www.glendimplex.co.nz
th
4
Mar 2020
Part No. 599386 V1.1
*Glen Dimplex New Zealand Ltd reserves the right to change specifications, the content of this manual, or the design of its product without prior notice.
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Summary of Contents for Masport WAIMAKARIRI Series
- Page 1 WAIMAKARIRI (PED, ASH & LEG) Ultra-low Emission Burner Installation & Operation Manual THIS MANUAL CONTAINS IMPORTANT INFORMATION. PLEASE KEEP IT IN A SAFE PLACE FOR FUTURE REFERENCE. Manufactured in New Zealand by: GLEN DIMPLEX NEW ZEALAND LIMITED P.O. Box 58473, Botany, Manukau - 2163 Ph: 0800 666 2824 Fax: 09 274 8472 Email: sales@glendimplex.co.nz...
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Page 2: Table Of Contents
CONTENTS PAGE 1.0 INTRODUCTION 1.1 ITEMS SUPPLIED WITH THE FIRE 1.2 HANDLING AND TRANSPORT 1.3 WARNINGS 1.4 CAUTIONS 2.0 TECHNICAL SPECIFICATIONS 3.0 INSTALLATION OF THE WAIMAKARIRI ULEB 3.1 UNPACKING 3.2 POSITIONING 3.3 FLUE REQUIREMENTS 3.4 FLOOR PROTECTOR REQUIREMENTS 3.5 REDUCING CLEARANCES 3.6 SEISMIC RESTRAINT 3.7 PREPARING THE BURNER FOR FIRST LIGHT-UP 4.0 PERMITTED FUELS... -
Page 3: Introduction
Congratulations! You are the owner of a state-of-the-art Ultra Low Emission Burner “Masport Waimakariri” designed and developed by Glen Dimplex New Zealand. Thank you for purchasing a Masport appliance. The WAIMAKARIRI ULEB is a new generation catalytic wood fire, designed to provide you with all the warmth and comfort of a fireplace, at the same time having ULTRA LOW emissions to dramatically reduce the impact on the environment. -
Page 4: Warnings
Do not use the fire if there is a malfunction, a suspicion of breakage or unusual noises. Contact your nearest Masport dealer or customer service team at Glen Dimplex New Zealand. -
Page 5: Technical Specifications
3.9 kW Maximum Average Output 6.3 kW Flue Shield 900mm Long SS Masport Double Flue Shield Flue System Std 4.2M Long, 150mm Masport Flue System ** For installation in Canterbury & South of Canterbury, we recommend extending 200 outer casing within 250~300 from termination of flue... -
Page 6: Installation Of The Waimakariri Uleb
3.3 Flue Requirements Standard 4.2M long, 150mm diameter Masport flue systems that have been tested and complies with the current installation standard AS/NZS 2918:2001 Appendix F shall be used for Waimakariri ULEB along with the 900mm long, Masport St/St double skin flue shield. -
Page 7: Floor Protector Requirements
Figure 3.3.1 3.4 Floor Protector Requirements The Waimakariri ULEB can be installed on any non-combustible ash floor protector with minimum dimensions given on page 4 if this manual. Please note that the dimensions given are minimum, and we recommend using a slightly larger floor protector size. -
Page 8: Seismic Restraint
3.6 Seismic Restraint The Waimakariri ULEB must be seismically restrained, including the floor protector. The figure below gives the holes that can be pre-drilled on the floor protector with respect to the flue center. We recommend a minimum size of 8mm DynaBolts on the concrete floor or 8mm coach screws or toggle fasteners for wooden floors of appropriate length. -
Page 9: Preparing The Burner For First Light-Up
3.7 Preparing the Burner for First Light-up The Catalytic Combustor, Stainless Steel Flame Arrestor Plate, and Masonry bricks are packed loose and separately along with the main burner. These items need to be installed carefully to make the burner ready for use. - Page 10 Step 5 – - After removing the front air tube, insert the hand into the front top area of the baffle to judge and feel the various stopper pins and plates for the combustor and the arrester plate. - On the left wall of the firebox, there are two, front and rear stopper plates (1&2) for the combustor to slot it in. - On the front tapered flange of the baffle, there is a rear stopper strip (3) to stop the combustor at the rear.
- Page 11 Step 7 – - Push the combustor back to the rear stopper strip (3), on the baffle. Then push it towards left so that the combustor locks between the front and rear stopper plates (1&2) on the firebox left wall. Note these are angled forward at the top.
- Page 12 - Lift the arrestor into the baffle gap until it hits the damper plate. Then position the bottom of the plate onto the front edge of the baffle. - Push the plate to the left and the rear. Make sure that the plate nothches locate on two location pins (6&7) on the baffle front flange and the top of the arrestor plate is resting on the rear of the front air deflector.
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Page 13: Permitted Fuels
4.0 Permitted Fuels The quality of the firewood you burn can have a considerable effect on the performance of the Waimakariri ULEB. Moisture content, tree species, and log size are the main factors that affect the emissions that are produced by any wood burner. -
Page 14: Operational Sequence
5.0 Operational Sequence (For various steps refer images shown in the bracket) 5.1 Before First Light-up Make sure that all the packing material has been removed from the combustion chambers. Make sure the catalytic combustor and stainless steel flame arrestor plate are installed correctly. Please note that the special high-temperature paint is used in the firebox that will emit some smoke as it cures during the initial two to three sessions of running. -
Page 15: Main Load
5.2.3 Main load and controlling output 9. Around 40~45 mins, when the intermediate load 2 is burnt more than 50%, switch the damper to the “OPEN” position and open the door for loading the main load. 10. Add 3 large size logs and close the main door. 11. -
Page 16: Catalytic Combustor & Maintenance
6.0 Catalytic Combustor 6.1 How it works The Waimakariri ULEB uses a catalytic combustor to reduce emissions more effectively and control burn rates. This combustor is fitted in the front top portion of the firebox, above the front baffle in the exhaust gas stream. This combustor is made of thin high-grade stainless steel sheets encased in a thicker outer body and is coated with a hi-tech chemical composition. -
Page 17: Inspecting Catalytic Combustor
6.3 Inspection of the Catalytic Combustor CAUTION: Inspect the combustor only when the burner is cold. The catalytic combustor used in the Waimakariri ULEB should be inspected periodically to ensure that it is not clogged and or damaged. A non-functioning combustor will affect heating efficiency and will increase emissions. Soot or darker granular material generated due to improper operation or poor quality fuel can lead to clogging of the combustor. -
Page 18: When To Replace Catalytic Combustor
Method 2 – In-situ Cleaning using a vacuum cleaner Use a vacuum cleaner in low to medium suction mode to remove any build-up of fly-ash accumulated on the surface of the combustor. Never use high pressured air to blow the cells of any build-up. It can damage the cell walls. Both methods 1 &... -
Page 19: Different States Of Catalytic Combustor
6.7 Conditions of Catalytic Combustor Waimakariri combustor pictures in different states: combustor Combustor fitted inside the firebox Flame arrestor plate installed Glowing combustor inside the firebox The tool provided removal of arrestor plate Damaged combustor Clogged combustor... -
Page 20: Maintenance Of Other Waimakariri Parts
6.8 Maintenance of Other Waimakariri Parts Further sections will describe the systematic process of carrying out servicing of different parts of the firebox, and flue. Replace parts only with genuine GLEN DIMPLEX spare components: 1. Door and other seals 2. Firebox bricks & Baffle 3. -
Page 21: Waimakariri Replacement Parts
7.0 Waimakariri Replacement Parts Some parts of the Waimakariri ULEB are considered consumable. These parts will wear out or degrade over time. The life of these parts will vary upon How frequently the fire is used Type of fuel. Some species of wood fuel are harsher than others. Following items are considered as consumables: Bricks Set of masonry bricks for the main combustion chamber or firebox. -
Page 22: Troubleshooting: Causes & Remedy
As per the new air plan, it is an offense in the Environment Canterbury region to burn wood with greater than 25% moisture. Check the door and glass seals. Your Masport Dealer can help with this. To remove dirty film try following: 1. - Page 23 Run the burner again using correct fuel and steps given in section 5.2 Increased 1. Burner operated with the damper in 1. It is important to “CLOSE” the damper when consumption of fuel “OPEN” position the burner has reached a sufficiently hot temperature.
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Page 25: Waimakariri Warranty Registration
GLEN DIMPLEX WARRANTY REGISTRATION WAIMAKARIRI ULTRA LOW EMISSION BURNER Thank you for purchasing a Masport Fire. We ask you to complete the following information and return to the Glen Dimplex Warranty Registration Department on the following address: New Zealand :... -
Page 27: Waimakariri Warranty Terms & Conditions
This warranty is provided to the first domestic purchaser of a Masport Waimakariri Ultra-low Emission Burner. It applies from the date of purchase from or through an authorized Masport Fire Distributor in relation to each product or component for the period below. - Page 28 Damage caused by incorrect use or the burning of treated or painted wood, driftwood or other fuels which are not recommended; Travel costs for a distance greater than 50 km from the nearest approved Masport Heating Service Agent. (The location of the Wood Fire must be advised to Glen Dimplex or its sales agents at the time of purchase or using warranty registration form) ...
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