Masport RANGITATA ULEB Installation & Operation Manual
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Masport RANGITATA ULEB Installation & Operation Manual

Insert & built-in ultra-low emission burner
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RANGITATA (Insert & Built-In)
Ultra-low Emission Burner
Installation & Operation Manual
THIS MANUAL CONTAINS IMPORTANT INFORMATION.
PLEASE KEEP IT IN A SAFE PLACE FOR FUTURE REFERENCE.
Manufactured in New Zealand by:
GLEN DIMPLEX NEW ZEALAND LIMITED
P.O. Box 58473, Botany, Manukau - 2163
Ph: 0800 666 2824
Fax: 09 274 8472
Email: sales@glendimplex.co.nz
Web: www.glendimplex.co.nz
th
16
Jun 2020
Glen Dimplex New Zealand Ltd reserves the right to change specifications, the content of this manual, or the design of its product without
prior notice.
Part No. 599461 V1.4

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Summary of Contents for Masport RANGITATA ULEB

  • Page 1 RANGITATA (Insert & Built-In) Ultra-low Emission Burner Installation & Operation Manual THIS MANUAL CONTAINS IMPORTANT INFORMATION. PLEASE KEEP IT IN A SAFE PLACE FOR FUTURE REFERENCE. Manufactured in New Zealand by: GLEN DIMPLEX NEW ZEALAND LIMITED P.O. Box 58473, Botany, Manukau - 2163 Ph: 0800 666 2824 Fax: 09 274 8472 Email: sales@glendimplex.co.nz...

  • Page 2: Table Of Contents

    3.8 INSTALLING THE FASCIA 3.9 INSTALLING BRICKS AND BAFFLE 4.0 TECHNICAL SPECIFICATIONS RANGITATA BUILT-IN (ZC) 5.0 BUILT-IN (ZC) INSTALLATION THE RANGITATA ULEB 5.1 THINGS TO CONSIDER BEFORE CONSTRUCTING BUILT-IN 5.2 STAGES OF THE RANGITATA ULEB INSTALLATION 6.0 OPERATIONAL INSTRUCTIONS FOR RANGITATA ULEB 6.1 PREPARING THE BURNER FOR FIRST LIGHT-UP...
  • Page 3 9.9 FIREBOX BAFFLE 9.10 FLUE INSPECTION AND CLEANING 10.0 RANGITATA REPLACEMENT PARTS 11.0 TROUBLESHOOTING: CAUSES & REMEDY RANGITATA WARRANTY REGISTRATION RANGITATA WARRANTY TERMS & CONDITIONS...

  • Page 4: Introduction

    Rangitata” designed and developed by Glen Dimplex New Zealand. Thank you for purchasing a Masport appliance. The Rangitata ULEB is designed to provide you with all the warmth and comfort of a fireplace, at the same time having ULTRA LOW emissions to reduce the impact on the environment dramatically. The Rangitata ULEB can be installed in any region or clean air zone in New Zealand, including Environment Canterbury and Nelson.

  • Page 5: Warnings

    AS/NZS 2918 safety standard.  The Rangitata ULEB is recommended to be installed with a Masport flue system or a flue kit that has been tested and comply with AS/NZS 2918:2001 Appendix F.

  • Page 6: Technical Specifications Rangitata Masonry Insert

    2.0 Rangitata ULEB (Masonry Insert) - Technical Specifications Rangitata fire has been tested and complies to following standards & tests: Environment Canterbury’s Real-life test - Canterbury test method CM1 NZ National Environmental Test Standards - AS/NZS 4012:2014 & AS/NZS 4013:2014.

  • Page 7: Insert Installation The Rangitata Uleb

    Clear away any rubble and clean the chimney cavity thoroughly and check for structural soundness. The chimney must not connect to a second fireplace. The base of the chimney cavity on which the Rangitata ULEB will be installed must be level. If it is not, it should be leveled using mortar.

  • Page 8: Floor Protector Requirements

    K and layer of tiles or slate. The thickness of the floor protector for the Rangitata ULEB depends upon the fascia option chosen and the floor type. Fig 2, 2A, 3 & 3A gives the required floor protector thickness and projection from the door glass depending upon the type of floor and the fascia with or without the ash lip.
  • Page 9 Fig. 3 - Floor Protector Projections for Fascia without Ash Lip on a Non-combustible Floor Hearth / Floor Protector Thickness in mm Thickness above Projection Distance from Non-Combustible from Glass Fire Place Floor Surround 44 & above ______________________________________________________________________________________ Fig. 3A - Floor Protector for Fascia without Ash Lip on a Combustible Floor ______________________________________________________________________________________...

  • Page 10: Reducing Clearances

    Fig. 4Non-combustibleble Only Front Wall Zone Please note that the dimensions given are minimum, and we recommend using a slightly larger distance to the combustible or the size of the floor protector. 3.5 Reducing Clearances The clearances to combustible specified in section 3.3 of this manual, can be safely reduced by following guidelines specified in AS/NZS 2918:2001 table 3.1 &...

  • Page 11: Flue Requirements

    3.6 Flue Requirements Standard 4.2M long, 150mm diameter Masport masonry insert flue systems or flue system that has been tested and comply with the standard AS/NZS 2918:2001 Appendix F must be used for Rangitata ULEB burner. If a flue exits out of the roof within 3 meters from the ridge, the outer shield shall be not less than 600mm above the ridge.

  • Page 12: Installing The Firebox And Flue

    3.8 Installing the Fascia Unpack the Rangitata fascia. The Rangitata ULEB fire crate includes a box of the deep and short lip to create fascia with or without ash lip. Unpack the required lip and attach it to the main fascia using 2x M4 Nuts and 2x self-tapping holes. First, hook threaded studs on the lip into the holes on the fascia front.

  • Page 13: Installing Bricks And Baffle

    The front and rear baffles of Rangitata ULEB are already in place. Make sure that the rear flange of the rear baffle is tucked behind the side supports and hard against the rear wall fo the firebox. And also, the front baffle is pushed back hard against the front of the rear baffle.
  • Page 14 Refer Fig. 9 to check the configuration of all internal firebox components. Fig. 9 - Rangitata Firebox Internal Component Configuration Check the installation. Hand over the owner’s manual to the owner of the fire.

  • Page 15: Technical Specifications Rangitata Built-In (Zc)

    Rangitata ULEB (Zero Clearance) - Technical Specifications Rangitata fire has been tested and complies to following standards & tests: Environment Canterbury's Real-life test - Canterbury test method CM1 NZ National Environmental Test Standards - AS/NZS 4012:2014 & AS/NZS 4013:2014. NZ National Environmental Safety Test Standard - AS/NZS 2918:2001, Appendix B...

  • Page 16: Built-In (Zc) Installation The Rangitata Uleb

    'Zero Clearance' (ZC) Box Kit. The schematic below shows various stages of following instructions cover the installation of the Rangitata ULEB ZC into a timber-framed cavity or enclosure. The schematic below shows the major steps of the Rangitata ULEB into a timber-framed cavity using a Zero Clearance Box.

  • Page 17: Things To Consider Before Constructing Built-In

    It is advisable to consider the following things before starting the construction of the built-in cavity. Ash Lip Options The Rangitata ULEB comes with optional ash lip, which helps to reduce the floor protector thickness and depth. Depending upon the type of floor, workout the floor protector type, size, and thickness.

  • Page 18: Stages Of The Rangitata Uleb Installation

    Stages of The Rangitata ULEB installation Floor Protector Depth - Fascia with Ash Lip and Fascia without Ash Lip Fig. 13 – Dimensions of Timber Enclosure or Cavity 1. Inspect the house construction at the proposed installation position to verify that the flue casing (250mm diameter, plus 12mm clearance all around) can pass right up through the ceiling space without requiring the removal of the essential roof or ceiling support beams.
  • Page 19 8. Wall surfaces directly above the heater may reach 85 degrees C, so materials such as wallpaper and water-based paint may be adversely affected. For the durability of finishes and surfaces, you should contact the relevant manufacturers for their specifications. Glen Dimplex New Zealand Ltd accepts no responsibility for the deterioration of surface finishes.
  • Page 20 18. Position the ZC Box into the timber frame. Slide the ZC box into place, considering the thickness of the front cladding. Check the ZC box is central by ensuring the clearance between each side of the box and side vertical nogs. The front flanges of the ZC box must be flush with the front face of the front cladding.
  • Page 21 Fig. 14 – Contents of the Rangitata Zero Clearance Box Pack...
  • Page 22 Fig. 15 – Exploded Diagram of Rangitata Zero Clearance Box Fig. 16 – False Chimney of Built-In Cavity Fig. 17 – False Chimney of Built-In Cavity Vented through 300 Dia Casing Vented through Side Vent...
  • Page 23 Fig. 18 – Seismic Constraint for ZC Box Fig. 19 – Joining Firebox With ZC Box Fig. 20 – Additional Fascia Bottom Piece for ZC...
  • Page 24 Fig. 22 – Installation on Combustible Floor Fig. 21 – Installation on Non-combustible Floor .*Fascia with Ash Lip & ** Fascia without Ash Lip .*Fascia with Ash Lip & ** Fascia without Ash Lip Notes: 1. Depth of tiles or non-combustible zone for installation on the non- combustible floor should be a minimum 900mm wide and *362mm in case of fascia with ash lip and **422mm in case of fascia without ash lip, from the face of the front cladding.

  • Page 25: Operational Instructions For Rangitata Uleb

    6.2 Permitted Fuels The quality of the firewood you burn can have a considerable effect on the performance of the Rangitata ULEB. Moisture content, tree species, and log size are the main factors that affect the emissions that are produced by any wood burner.

  • Page 26: Recommended Log Sizes & Fire Starters

    6.4 Recommended Log Sizes & Fire Starters A packet of matches or lighter A packet of firelighters. We recommend green firelighters made of wood waste Seasoned firewood about 300~330mm long in various sizes o (3.2A) For kindling - 15-16 finely split, dry softwood (total 1.5 kg approximately) o (3.2B) For intermediate 1 load –...

  • Page 27: Intermediate Load

    7.2.2 Intermediate load 2 5. Keep the door ajar slightly. 6. Close the door approximately after 10 mins making sure that the kindling is well alight. Do not change the air slide position at this stage. 7. After 15~17 mins, once the small logs are more than 50% burnt, open the door to add 2 intermediate load, i.e., 4 pieces of medium firelogs.

  • Page 28: Operating Hints For Clean Burning

    DO NOT EVER USE THE BURNER WITH A CRACKED GLASS  DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE  THE BURNER  ALWAYS MOVE THE AIR CONTROL TO THE OPEN POSITION (TO THE RIGHT) BEFORE OPENING THE BURNER DOOR Note –...

  • Page 29: Maintenance Of The Reangitata Uleb

    9.0 Maintenance of The Rangitata ULEB Further sections will describe the systematic process of carrying out regular and periodic maintenance and servicing of different parts of the firebox, and flue. Replace parts only with genuine GLEN DIMPLEX spare components: 9.1 Ash Removal Ash removal is necessary when the ash level is up to the lower door opening.

  • Page 30: Secondary Air Tubes Removal

    9.8 Secondary Air Tubes Removal There are two air tubes in the Rangitata ULEB burner fitted with a removable "R" clip, on the left-hand side of the firebox. To remove the air tube, remove the "R" Clip and move the tube to the right. This will remove the tube from the left-hand side of the firebox.

  • Page 31: Rangitata Replacement Parts

    As per the new air plan, it is an offense in the Environment Canterbury region to burn wood with greater than 25% moisture. Check the door and glass seals. Your Masport Dealer can help with this. To remove the dirty film, try the following: 1.
  • Page 32 Glowing red hot any ventilation systems can positively 3. If the problem persists, contact the Masport part of fire at any time pressurize the house causing over firing. dealer or installer to diagnose the issue further.

  • Page 33: Rangitata Warranty Registration

    GLEN DIMPLEX WARRANTY REGISTRATION RANGITATA ULTRA LOW EMISSION BURNER Thank you for purchasing a Masport Fire. We ask you to complete the following information and return to the Glen Dimplex Warranty Registration Department on the following address: New Zealand P O Box 58473, Botany, Manukau 2163, Auckland...

  • Page 35: Rangitata Warranty Terms & Conditions

    STEEL BAFFLE COMPONENTS GLEN DIMPLEX FLUE SYSTEM During the warranty period, Glen Dimplex will repair or replace (at its option) any Masport Wood Fire which is found to be defective in materials or workmanship. Repairs will be carried out by an approved Masport Heating Service Agent.
  • Page 36  Damage caused by incorrect use or the burning of treated or painted wood, driftwood or other fuels which are not recommended;  Travel costs for a distance greater than 50 km from the nearest approved Masport Heating Service Agent. (The location of the Wood Fire must be advised to Glen...

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