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Related Manuals for SAS MULTI Series
Summary of Contents for SAS MULTI Series
- Page 1 Z A K Ł A D M E T A L O W O - K O T L A R S K I 28-100 Busko-Zdrój, Owczary, ul. Przemysłowa 3 Phone:+48 41 378 46 19, Fax:+48 41 370 83 10 TECHNICAL - START - UP DOCUMENTATION of water boilers for heating installations SAS MULTI type BOILER MULTI...
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Page 2: Table Of Contents
INDEX page Conformity Declaration 1. Introduction 2. Use of boiler 3. Boiler’s construction description 4. Technical data 4.1. Fuel 5. Boiler’s assembly guidelines 5.1. Requirements for boiler-room 5.2. Boiler arrangement 5.3. Connecting boiler to a chimney 5.4. Connecting boiler to heating installation 5.5. - Page 3 - 3 -...
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Page 4: Introduction
INTRODUCTION Dear buyer and user of boiler of SAS MULTI type, this technical start-up documentation contains all necessary information required for energy-saving, safe and longstanding exploitation of your boiler. We kindly ask you to get familiar with documentation content prior to assembling and starting the exploitation of a boiler. - Page 5 • In traditional combustion mode on a water grate located under retort, boiler functions on operation an air draft regulator and thermometer. Combustion in the automatic mode: The boiler functions based on the set composed of: screw fuel feeder driven by motoreducer grateless, self-cleaning furnace in the from on the cast iron retort of goblet shape fan blowing the air into the chamber –...
- Page 6 failure, also makes possible utilize different types of fuels occasionally (see chapter. 4), or to perform short term cycles of so called „burn out” during the heating season, as well as before and after it. Special three-duct design of boiler’s combustion channel helps in full utilization of gases heat.
- Page 7 TECHNICAL AND OPERATING PARAMETERS OF SAS MULTI BOILER Parameter Unit SAS MULTI Boiler power Boiler heated surface Boiler efficiency 80,4 ÷ 85,2 Fuel consumpcion* kg/h Load chamber capacity ~110 ~125 ~125 ~150 ~170 Boiler water capicity Boiler weight (without water)
- Page 8 CONSTRUCTION SCHEME OF SAS MULTI BOILER 1. boiler cover ( body) 2. insulation 3. water jacket 4. ash box 5. return water connector pipe 6. front charge – cleaning door 7. glow prevention grate 8. water grates 9. ceramic deflector 10.
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Page 9: Technical Data
This type of fuel may hinder feeder operation. Basic parameters of the coal for SAS MULTI type boilers are placed: Granulation 5 - 25 mm... -
Page 10: Boiler's Assembly Guidelines
In the "traditional combustion " mode: black coal for energetic applications of size grade of nut coal (class 24/12 acc. to PN-91/G-04510). With water furnace, it is possible to apply with good results so called long flame fuels, such as: brown coal and wood in different forms, e.g. chips, silvers, shavings, etc. -
Page 11: Boiler Arrangement
5.2. BOILER ARRANGEMENT Special foundation for boiler is not required, however it is recommended to put it on concrete platform 2 cm high, but it may be also practiced to put it directly on the fire-proof floor. The surface under a boiler should be precisely leveled, also floor (ceiling) strength must be sufficient to afford the boilers weight. -
Page 12: Connecting Boiler To Heating Installation
In addition, those pipes and the pressure vessel should be protected against freezing. Boilers of SAS MULTI type may work with gravitational or forced water circulation. If installation is provided with circulation pump, than on feeding/return pipe the differential valve should be installed. -
Page 13: Operation And Exploitation Guidelines
6. OPERATION AND EXPLOITATION GUIDELINES 6.1. FILING WITH WATER Boiler and the entire installation water filling is to be performed using blowdown connection. This activity should be performed slowly allowing the air residing in the installation to be removed. It is accomplished when water is going out of overflow pipe. When filling the heating system installation with water it is recommended to loose screw connection at the place of boiler –... - Page 14 and ventilator may be switched on independently) for such a period, which is sufficient for feeder to transport a part of fuel stored in the hopper into the iron cast retort (3 – 6 min.). On the coal layer, put using the opening of the door (furnace door) pieces of crimpled paper, and on the top of it put pieces of wood.
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Page 15: Firing Up And Functioning Of A Boiler In "Traditional" Mode
Setting may be adjusted no more than 5 – 10 % in a single approach. It takes approximately 20 – 30 min., until the effect of changes will be visible. If we allow the retort to work with high excess of air in the longer time comparing to volume of delivered fuel, it will result in the fire “moving down”... -
Page 16: Cleaning The Boiler
In the next step some pieces of crumpled paper and wood are to be placed on the furnace. Fire up the lighting material introduced into the furnace space. Once it is burning – use an opening of fuel load - cleaning door in order to deliver a thin layer of coal. -
Page 17: End Of Heating Season
sticking during combustion process, it may lead to agglomeration and slug forming in the area of retort rim and combustion chamber wall. In such a case, the obstacle should be pushed down into an ash drawer. Systematic maintenance extends boilers life and its auxiliary equipment. - Page 18 in the winter time do not apply brakes in heating process, preserving water in installation against freezing. Especially, if the safety pipe is frozen (overflow pipe) it may be very dangerous because of potential damage of boiler, it is forbidden to fire up a boiler by use of petrol, kerosene, solvents, explosion may occur causing he operator to be burned, in case of installation malfunction and lacking water in a boiler do not fill it in, if boiler is hot, as it may cause its damage,...
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Page 19: States Of Improper Boiler's Functioning
8. Do not use solvents for cleaning, as they may damage sealing ring and sealing itself. 9. If boiler and feeder are withdrawn from exploitation process, every three months the screw should be run for 15 minutes, this will prevent the screw to be blocked inside a pipe. -
Page 20: Protection Means
draught (it might occur smoke from blowing fan or the lover door Sudden installation valves closed open the valves temperature and pressure pressure vessel frozen heat the pressure vessel rise so called boiler’s sweating", during boiler’s start-up and after Water licking this is natural process caused each standby "heat the boiler"... -
Page 21: Terms Of Delivery
10. TERMS OF WARRANTY 1. Manufacturer grants warranty for proper functioning of the heating boiler SAS MULTI, what is confirmed with the stamp of factory. 2. Manufacturer grants warranty for the period covering the boiler installed and operated according to all terms and recommendations included to Technical - Start-Up Documentation (TSD). - Page 22 4. Warranty terms are binding from the date of the purchase for the period of: a. 4 years * for efficient functioning of the boiler, b. 2 years on electronics and automation components mounted on the boiler and produced by other manufacturers: •...
- Page 23 Such changes may not be reflected in hereby documentation, however basic, described properties of the product shall be maintained. Any remarks and questions on boiler’s SAS type exploitation shall be addressed: ZAKŁAD METALOWO-KOTLARSKI Owczary, ul. Przemysłowa 3 28-100 Busko-Zdrój...
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Page 24: Service Repairs
SERVICE REPAIRS - 24 -... - Page 25 SERVICE REPAIRS - 25 -...
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Page 26: Warranty Card
............∗ ∗ ∗ ∗ According to presented conditions 48 (24 ) months warranty is given for low – temperature boiler of SAS MULTI type installed and operated in pursuance of Technical Start - Up Documentation. Boiler no................Heating capacity .................