SAS NWT Technical - Start - Up Documentation

SAS NWT Technical - Start - Up Documentation

Water boiler’s for heating installations adopted for black coal combustion of nut coal

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Z A K Ł A D M E T A L O W O - K O T L A R S K I
28-100 Busko-Zdrój, Owczary, ul. Przemysłowa 3
Phone: (+48 41) 378 46 19, Fax: (+48 41) 370 83 10
TECHNICAL - START - UP DOCUMENTATION
of water boiler's for heating installations
SAS NWT type
adopted for black coal combustion of nut coal
BOILER
SAS NWT
1

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Summary of Contents for SAS NWT

  • Page 1 28-100 Busko-Zdrój, Owczary, ul. Przemysłowa 3 Phone: (+48 41) 378 46 19, Fax: (+48 41) 370 83 10 TECHNICAL - START - UP DOCUMENTATION of water boiler’s for heating installations SAS NWT type adopted for black coal combustion of nut coal BOILER SAS NWT...
  • Page 2 INDEX page Conformity declaration Introduction Use of boiler Boiler construction description Technical data Fuel Fuel Alterntive fuel Boiler’s assembly guidelines Requiremends for boiler-room Boiler’s arragement Connecting boiler to a chimney Connecting boiler to a heating installation Connecting boilers to electrical installation Operation and installation guidelines Filing with water Boiler’s firing up...
  • Page 5 (e.g. PN-B-02025:2001). 3. BOILER CONSTRUCTION DESCRIPTION Coal heating boiler SAS NWT type is provided with controller and blow-in fan. It is modern design with lower combustion of solid fuels and three-duct combustion chamber ∗...
  • Page 6: Technical Data

    5. FUEL 5.1. FUEL The basic fuel for heating boilers of SAS NWT type is a black coal for energetic applications of the nut grade (acc. PN-91/G-04510 type 32.1 class 24/12). That type of fuel guarantees that the declared power may be achieved.
  • Page 7: Requirements For Boiler-Room

    5.2. ALTERNATIVE FUEL The alternative fuel for coal heating boilers of SAS NWT type is a mixture of the black coal grades as follows: 70% of coal the nut grade ( class 24/12 acc. to above mentioned norm) and 30% of coal the fine coal grade (class 21/15 acc. to above mentioned norm). These boilers are also fit fir combusting long flame fuels, such as: brown coal and wood in different forms, e.g.
  • Page 8 6.2. BOILER’S ARRANGEMENT Special foundation for boiler is not required, however it is recommended to put it on concrete platform 2 cm high, but it may be also practiced to put it directly on the fire-proof floor. Boiler’s layout should ensure easy and safe operation of such elements, as furnace, ash box and fuel loading, and do not obstruct cleaning operations.
  • Page 9 In the front upper part of insulation there is G 1” connector for thermometer. If thermometer will not be mounted on it, this connector should be plugged. Boilers of SAS NWT type may work with gravitational or forced water circulation. If installation is provided with circulation pump, than on feeding/return pipe the differential valve should be installed.
  • Page 10 Set the required temperature on the controller. BOILER SAS NWT IS THE LOWER COMBUSTION TYPE AND SHOULD NOT BE FIRED UP FROM THE TOP! During fire up process the boiler should be monitored until it gets feeding water temperature of 45°C.
  • Page 11 TECHNICAL AND OPERATION PARAMETERS OF SAS NWT BOILER Parameter Unit SAS NWT 12,5 Boiler power Boiler heated surface 79,4 ÷ 85,0 Boiler efficiency kg/h Fuel consumption Load chamber capacity °C 90 ÷ 210 Exhaust temperature Boiler water capacity Boiler weight (without water)
  • Page 12 TECHNICAL AND OPERATION PARAMETERS OF SAS NWT BOILER Parameter Unit SAS NWT Boiler power 10.0 12.0 14.0 16.0 18.0 Boiler heated surface 79,4 ÷ 85,0 Boiler efficiency Fuel consumpcion kg/h 10,1 12,3 13,6 15,1 17,2 Load chamber capacity ~130 ~140...
  • Page 13 BOILER CONSTRUCTION SCHEME OF SAS NWT TYPE (12,5 – 48 kW) 1. boiler cover (body) 6. furnace door 11. mobile-grates lever * 16. combustion chamber cover 21. temperature sensor well 2. insulation 7. ash box door 12. smoke conduit 17. combustion chamber cleaning 22.
  • Page 14 BOILER CONSTRUCTION SCHEME OF SAS NWT TYPE (52 – 200 kW) 1. boiler cover (body) 6. furnace door 11. cleaning door 16. combustion chamber flap 21. temperature regulator (controller) 2. insulation 7. glow prevention grid 12. blowing fan 17. smoke conduit 22.
  • Page 15: Cleaning The Boiler

    Temperature of water leaving out the boiler depends also on thermal characteristic of building, e.g. construction materials, in particular the insulation one. With boilers of SAS NWT type, regulation of combustion intensity and heat capacity, depending on weather conditions, is done by microprocessor controller.
  • Page 16 For the period of brake time, water should not be drained out of boiler and installation. If boiler’s stopping took place in emergency conditions, glowing fuel shell be removed into metal box and taken out of boiler room, or alternatively the gloving fuel may be covered with sand.
  • Page 17 Smoking chimney draught not check chimney’s permeability sufficient and its parameters (see tab. height and section to boiler’s power p. 11-12 ), check if chimney end is not lower than roof ridge gases channels dirty clean up boiler through washout holes sealing rope indoor and replace a rope (to be replaced...
  • Page 18: Temperature Protection

    13. TERMS OF WARRANTY 1. Manufacturer grants warranty for proper functioning of the heating boiler SAS NWT, what is confirmed with the stamp of factory. 2. Manufacturer grants warranty for efficient the boiler installed and operated according to all terms and recommendations included to Technical -Start-Up Documentation (TSD).
  • Page 19 4. Warranty terms are binding from the date of the purchase for the period of: a. 4 years * for efficient functioning of the boiler, b. 2 years on the heat protective grate, c. 2 years on electronics and automation components mounted on the boiler and produced by other manufacturers: •...
  • Page 20 Any remarks and questions on boiler’s SAS type exploitation shall be addressed: ZAKŁAD METALOWO-KOTLARSKI Owczary, ul. Przemysłowa 3 28-100 Busko - Zdrój Tel.: +4841/378 46 19 Fax: +4841/370 83 10 http:// www.sas.busko.pl e-mail :biuro@sas.busko.pl serwis@sas.busko.pl Technical-Start-Up Documentation valid from 03.01.2011.
  • Page 21: Service & Repairs

    SERVICE REPAIRS...
  • Page 22: Warranty Card

    ∗ ∗ ∗ ∗ According to presented conditions 48 (24 ) months warranty is given for low – temperature boiler of SAS NWT type installed and operated in pursuance of Technical Start - Up Documentation. Boiler no................Heating capacity .................

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