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Summary of Contents for Unipower Sageon II, 24V Bulk
- Page 1 ® Sageon II, 24V Bulk Product Manual UNIPOWER, LLC 65 Industrial Park Rd Dunlap, TN 37327 Phone: +1-954-346-2442 Toll Free: 1-800-440-3504 PM 990-5201-24, Rev. 6 Web site – www.unipowerco.com...
- Page 2 NAMEPLATE Each piece of UNIPOWER equipment is identified by a part number on the nameplate. Please refer to this number in all correspondence with UNIPOWER.
- Page 3 Front Matter Sageon II, 24V Bulk Product Manual INITIAL SETTINGS All equipment is shipped from our production area fully checked and adjusted. Do not make any adjustments until you have referred to the technical reference or product manual. SPARE PARTS To minimize downtime during installation or operation, we suggest you purchase spare fuses, circuit boards and other recommended components as listed on the Recommended Spare Parts List in the back of the product manual.
- Page 4 See PCO 45402. PROPRIETARY AND CONFIDENTIAL The information contained in this product manual is the sole property of UNIPOWER, LLC. Reproduction of the manual or any portion of the manual without the written permission of UNIPOWER, LLC is prohibited. © Copyright UNIPOWER, LLC 2015 DISCLAIMER Data, descriptions, and specifications presented herein are subject to revision by UNIPOWER, LLC without notice.
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Page 5: Table Of Contents
Front Matter Sageon II, 24V Bulk Product Manual TABLE OF CONTENTS GENERAL WARNING ............................... 1-1 CONFIGURATION ..............................2-1 GENERAL DESCRIPTION ..........................2-1 SYSTEM DESCRIPTION ............................. 2-1 2.2.1 Front View ................................ 2-1 2.2.2 Rear View ................................. 2-3 INSTALLATION ................................3-1 MOUNTING THE POWER MODULE ........................ 3-1 3.1.1... - Page 6 Front Matter Sageon II, 24V Bulk Product Manual 7.1.4 Gateway IP address set up procedure ........................ 7-1 PROGRAMMING IP ADDRESSES USING ARP AND TELNET ACCESS ............. 7-2 7.2.1 Preparations for local address set up ......................... 7-2 7.2.2 Local IP address set up procedure ........................7-2 7.2.3...
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Page 7: General Warning
General Warning Sageon II, 24V Bulk Power Module Manual 1. GENERAL WARNING 1. This equipment has been designed to be used only in restricted access areas. 2. This equipment must only be serviced by authorized and qualified service personnel. 3. Operators should not attempt to repair faulty units. There are no operator serviceable parts inside. All fuses are only replaced as part of a repair procedure in a repair facility by authorized personnel and not as a maintenance procedure on site. -
Page 8: Configuration
Configuration Sageon II, 24V Bulk Product Manual 2. CONFIGURATION 2.1 GENERAL DESCRIPTION Sageon 24V is turn-key DC power supply solution for powering 24VDC telecommunications and industrial equipment. The Power Module provides integrated battery management functions for a range of battery types (VRLA, flooded Lead-acid, NiCad, Ni-MH, Li-polymer) to enable easy commissioning of a DC UPS or it can be used as a standalone DC source when no batteries are used. -
Page 9: Figure 2.2 24V, 600A Bulk Power
Configuration Sageon II, 24V Bulk Product Manual Figure 2.2 24V, 600A Bulk Power Figure 2.3 24V, 400A Bulk Power with AC Breakers PM990-5201-24, Rev. 6... -
Page 10: Rear View
Configuration Sageon II, 24V Bulk Product Manual Figure 2.4 24V, 600A Bulk Power with AC Breakers 2.2.2 Rear View (1) Controller interface board connections (2) Rectifier interface board (3) Communications board (opt) (4) Positive customer connection (3/8" on 1" C-C; 4 max) (5) Negative customer connection (3/8"... -
Page 11: Figure 2.6 Connections On Controller Interface Board
Configuration Sageon II, 24V Bulk Product Manual Figure 2.6 Connections on Controller interface board Remote communications module connection (14-way ribbon) Auxiliary peripheral module (relays, battery cell monitor, etc) connection (16-way ribbon)* Battery (& load) distribution module connection** (34-way ribbon) Ambient temperature sensor connection... -
Page 12: Installation
Installation Sageon II, 24V Bulk Product Manual 3. INSTALLATION 3.1 MOUNTING THE POWER MODULE The Power module is mounted into a standard 19” rack using 12-24 screws. A minimum of 8 screws are required to secure the Power Module into the rack. It is recommended to initially install the Power Module into the rack without either the Controller or the rectifiers in place. -
Page 13: Mains Connections
Installation Sageon II, 24V Bulk Product Manual to float the output, but under these conditions, there is no guarantee that all voltages on the DC bus will stay below the Safety Extra-Low Voltage (SELV) limits with respect to ground during fault conditions. -
Page 14: Surge Protection Requirements
Installation Sageon II, 24V Bulk Product Manual Figure 3.3 Single Phase-Individual Protected External Feeds 3.3.3 Surge protection requirements The rectifiers are internally protected for surges up to 6kV/3kA. For higher levels of protection, particularly for sites with high incidence of lightning or switching surges, additional surge protection is required on the AC feed to the Power Module. -
Page 15: Bulk Load Connections
Installation Sageon II, 24V Bulk Product Manual 3.4 BULK LOAD CONNECTIONS Figure 3.5 Bulk Load Connections A bulk load can either be a single large load, or a cable connection to an additional, external DC distribution unit. There are four 3/8” holes located on 1” centers available for securing 4 cables, with double-hole lugs. -
Page 16: Auxiliary Relay Connections
Installation Sageon II, 24V Bulk Product Manual 3.7 AUXILIARY RELAY CONNECTIONS Figure 3.6 Communication Interface Board (opt) & Multiple Alarm Board The user configurable auxiliary relays contacts are shown above. The contacts are rated for 1A 250VAC or 1A 32VDC and have >1kV isolation to the coils. -
Page 17: Controller Power Connections
Installation Sageon II, 24V Bulk Product Manual 3.8 CONTROLLER POWER CONNECTIONS Power for the Controller and its peripherals is derived from the DC bus. No additional user connections are required to power the Controller or provide system voltage regulation. 3.9 FRONT PANEL USB COMMUNICATIONS CONNECTION The front USB port on the Controller is configured as USB-slave and has a B-type connector. -
Page 18: Ac Option Box (List 41 & 61)
Installation Sageon II, 24V Bulk Product Manual Note: The interface IP address cannot be changed until the Power Module has been commissioned and the Controller is operational. The MAC ID can have format 00-20-4A-24-BB-42 or 00:20:4A:24:BB:52. 3.11 AC OPTION BOX (LIST 41 & 61) Lists 41 and 61 come pre-wired with individual AC Breaker, Battery Distribution Module (BDM), and Multi-Input Battery Temperature Board. -
Page 19: Adding Auxiliary Expansion Modules
Installation Sageon II, 24V Bulk Product Manual 3.12 ADDING AUXILIARY EXPANSION MODULES Modules such as the Sageon Battery Monitor, AC monitor, and site monitor are daisy chained from the unused ribbon cable connection provided on the Auxiliary programmable relay board. All of these expansion modules are required to be mounted external to the Power Module, and a single 16-way ribbon cable connected to the available box-header. -
Page 20: Commissioning
Commissioning Sageon II, 24V Bulk Product Manual 4. COMMISSIONING With all the batteries, load and AC cabling wired, and checked for correct polarity, the system is commissioned by the following steps: • Ensure no rectifiers are installed in the Power Module and no load is applied. -
Page 21: Operation
Operation Sageon II, 24V Bulk Product Manual 5. OPERATION System operation is controlled by the Controller system controller. As a result, operation information for the system is directly related to the operation of the Controller as described in this section. -
Page 22: Status Indicating Leds (Controller)
Operation Sageon II, 24V Bulk Product Manual RECT BATT ENTER Apart from the base menu (system parameters), there are three other menus which can be accessed by momentarily pressing the relevant pushbuttons: RECTIFIER menu, which includes the rectifier related programmed parameters as well as the output current and heat-sink temperature for each rectifier;... -
Page 23: When An Alarm Condition Exists
Operation Sageon II, 24V Bulk Product Manual 5.2.2 When an alarm condition exists If one or more alarm conditions exist at any time the following message will alternate with the “home” screen for 2 seconds every six seconds in addition to warning LED indicators:... -
Page 24: User Programmable Relay Functions
Operation Sageon II, 24V Bulk Product Manual Alarm Name Comments System V Clamp CSU can not reach desired system voltage. This can be due to possible excessive voltage drop along bus bars or “System V Drop” parameter has value too low. -
Page 25: Navigating Controller Functions
Operation Sageon II, 24V Bulk Product Manual 5.3 NAVIGATING CONTROLLER FUNCTIONS 5.3.1 Base Menu (System Level Functions) Home screen - FL indicates float mode and FLC indicates float mode with battery temperature compensation 25.2A 27.2V ↑ ↓ Indicates that the front panel is locked. Press and hold (... - Page 26 Operation Sageon II, 24V Bulk Product Manual (Base Menu continued) ENTER Sets MiniCSU-3 access code address Access Code Modify Value up/down 0000000 ENTER to accept ENTER Date Format Modify Value up/down DD/MM/YYYY ENTER to accept ENTER Date 12/06/2012 ENTER selects hours,...
- Page 27 Operation Sageon II, 24V Bulk Product Manual (Base Menu continued) ENTER 3-ph AC Monitor INC/DEC toggles state ENTER to accept (If 3-ph AC Monitor not = Off) ENTER 3ph AC Vhi Alarm Modify Value up/down 260V ENTER to accept ENTER...
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Page 28: Rectifier Menu (Rectifier Specific Functions)
Operation Sageon II, 24V Bulk Product Manual 5.3.2 RECTIFIER Menu (Rectifier Specific Functions) Home Screen 25.2A 27.2V ⇒ SMR Button ENTER SMR software version SMR1 SMR1 ( ↑ ) 13.2A 58°C S/W 137901 SMR Electronic Serial # 0102050500012 ENTER Additional screens if more ( ↓... -
Page 29: Battery Menu (Battery Specific Functions)
Operation Sageon II, 24V Bulk Product Manual 5.3.4 Battery Menu (Battery Specific Functions) Home Screen 25.2A 27.2V ⇒ BATT Button Battery string 1 current Battery 1 12A Discharging Additional screens if more batteries declared ( ↑ ) Battery 4 10A Discharging Shows "Not Available"... - Page 30 Operation Sageon II, 24V Bulk Product Manual (Battery Menu continued) ENTER Enable/disable Equalisation charging Equalisation ENTER toggles state Off / On ENTER Charge current limit for battery voltage between float & Equalize BILim Vb>Vfl Modify Value up/down ENTER to accept System Equalize voltage without BTC.
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Page 31: Troubleshooting
Troubleshooting Sageon II, 24V Bulk Product Manual 6. TROUBLESHOOTING Symptom Likely Causes Action Rectifiers do not power up – no AC power is not connected or Re-insert rectifier(s) and make sure LEDs lit on front panel internal fuse blown or rectifier not the rear connections are good. - Page 32 Troubleshooting Sageon II, 24V Bulk Product Manual Symptom Likely Causes Action Battery current indicates 0A when DC hall effect transducer or wiring Service the DC current transducer in more than 5A is flowing in the is faulty. the BDM – check the wiring is intact...
- Page 33 Troubleshooting Sageon II, 24V Bulk Product Manual Symptom Likely Causes Action CONTINUE: A rectifier is “No Response” all the time and the Check the RECTIFIER indicating “RECTIFIER Off” or “No RECTIFIER is known to have AC communications 10-way ribbon Response” on the Controller...
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Page 34: To Remove A Rectifier Module Or A Controller
Troubleshooting Sageon II, 24V Bulk Product Manual Symptom Likely Causes Action parameters to se if the EEPROM “Range RECTIFIER” alarm for the Corrupted data found on the cells can be updated. If not, replace rectifier is activated. EEPROM inside the rectifier that is the faulty rectifier. -
Page 35: Appendix A - Setting Up Network Interfaces
Appendix A - Setting Up Network Interfaces Sageon II, 24V Bulk Product Manual 7. APPENDIX A – SETTING UP NETWORK INTERFACES 7.1 PROGRAMMING IP ADDRESSES USING DEVICE INSTALLER SOFTWARE This is the simplest way of programming the interface operating parameters; no high level of computer skills is required. -
Page 36: Programming Ip Addresses Using Arp And Telnet Access
Appendix A - Setting Up Network Interfaces Sageon II, 24V Bulk Product Manual • On Device Installer tool bar click “Manage device configuration button”. A new window “Device Management” will open. • Click “Telnet to Device” button. • Telnet window will open, showing a message similar to the one below: *** Lantronix Cobox Universal Device Server *** Serial Number 1297-041 Software Version V03.9 (000211) -
Page 37: Configuring The Unit
Appendix A - Setting Up Network Interfaces Sageon II, 24V Bulk Product Manual The unit’s IP address must be configured before a network connection is available. If the unit has no IP address, you can use Address Resolution Protocol (ARP) method from Windows-based systems to assign a temporary IP address. -
Page 38: Server Configuration (Network Configuration)
Appendix A - Setting Up Network Interfaces Sageon II, 24V Bulk Product Manual Note: Be sure to include a space between the IP address and 9999. 2. Click OK. 3. The Lantronix Universal Device Server window displays. *** Lantronix Cobox Universal Device Server *** Serial Number 1297-041 Software Version V03.9 (000211) - Page 39 Appendix A - Setting Up Network Interfaces Sageon II, 24V Bulk Product Manual Subnet Mask A netmask defines the number of bits taken from the IP address that are assigned for the host section. Note: Class A: 24 bits; Class B: 16 bits; Class C: 8 bits.
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Page 40: Specifications For 110-7667-2450
Specifications Sageon II, 24V Bulk Product Manual 8. SPECIFICATIONS FOR 110-7667-2450 Input AC Voltage Universal AC 85-300VAC (L-N. 1ph, 3ph-delta [option]. Fully protected up to 440VAC (L-N) Inrush Current <9A RMS per rectifier Maximum Current Line Harmonics meet EN61000-3-2 Power Factor >0.98 for >50% output power... - Page 41 PROPRIETARY INFORMATION NOT TO BE COPIED, USED, TRANSMITTED, OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION FROM UNIPOWER, LLC.
- Page 46 PROPRIETARY INFORMATION NOT TO BE COPIED, USED, TRANSMITTED, OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION FROM UNIPOWER, LLC.
- Page 47 SAGEON II,+24V SYSTEM JE00447 JE00447 1kOHM, 1kOHM, 0.5W 0.5W PROPRIETARY INFORMATION NOT TO BE COPIED, USED, TRANSMITTED, OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION FROM UNIPOWER, LLC.
- Page 48 CUSTOMER LOADS BATTERY/LOAD LANDING BATTERY/LOAD LANDING TERMINAL (+) TERMINAL (-) 4 LANDINGS 4 LANDINGS PROPRIETARY INFORMATION 2-HOLE 2-HOLE NOT TO BE COPIED, USED, TRANSMITTED, OR DISCLOSED WITHOUT 3/8" ON 1" C-C 3/8" ON 1" C-C PRIOR WRITTEN PERMISSION FROM UNIPOWER, LLC.
- Page 49 SAGEON II,-24V SYSTEM JE00447 JE00447 1kOHM, 1kOHM, 0.5W 0.5W PROPRIETARY INFORMATION NOT TO BE COPIED, USED, TRANSMITTED, OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION FROM UNIPOWER, LLC.
- Page 50 CUSTOMER LOADS BATTERY/LOAD LANDING BATTERY/LOAD LANDING TERMINAL (-) TERMINAL (+) 4 LANDINGS 4 LANDINGS PROPRIETARY INFORMATION 2-HOLE 2-HOLE NOT TO BE COPIED, USED, TRANSMITTED, OR DISCLOSED WITHOUT 3/8" ON 1" C-C 3/8" ON 1" C-C PRIOR WRITTEN PERMISSION FROM UNIPOWER, LLC.
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