Related Manuals for Unipower Sageon II Bulk
Summary of Contents for Unipower Sageon II Bulk
- Page 1 ® Sageon II Bulk Product Manual UNIPOWER, LLC 65 Industrial Park Rd Dunlap, TN 37327 Phone: +1-954-346-2442 Toll Free: 1-800-440-3504 PM 990-5201-00, Rev 7 Web site – www.unipowerco.com...
- Page 2 UNIPOWER, ask the delivering carrier to send the packages back to UNIPOWER at the delivering carrier’s expense. Be sure that the equipment is properly packaged for shipment. If repair is necessary, UNIPOWER will invoice you for the repair so that you may submit the bill to the delivering carrier with your claim form.
- Page 3 A nameplate that includes model number, part number, and serial number information, as appropriate, identifies a UNIPOWER product. Please include this information, shown in italic in the label drawing below, in all correspondence with UNIPOWER. A sample nameplate is shown below.
- Page 4 SEE PCO 45402 DOCUMENT SUMMARY Thank you for purchasing the Sageon II Bulk. We at UNIPOWER are proud of the quality of our products and welcome any suggestions to further improve our designs to fit your needs. This product manual provides general warning, installation, commissioning, operation, and troubleshooting instructions for the Sageon II Bulk and its optional components.
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Page 5: Table Of Contents
Front Matter Sageon II Bulk Product Manual TABLE OF CONTENTS GENERAL WARNING .......................... 1 PRODUCT SUPPORT ............................ 1 CONFIGURATION ..........................2-1 GENERAL DESCRIPTION ......................... 2-1 SYSTEM DESCRIPTION ..........................2-1 2.2.1 Front View ............................... 2-1 2.2.2 Rear View ..............................2-3 INSTALLATION ..........................3-1 MOUNTING THE POWER MODULE ....................... - Page 6 Front Matter Sageon II Bulk Product Manual 7.1.3 Preparations for gateway address set up ....................7-1 7.1.4 Gateway IP address set up procedure ....................... 7-1 PROGRAMMING IP ADDRESSES USING ARP AND TELNET ACCESS ..........7-2 7.2.1 Preparations for local address set up ......................7-2 7.2.2...
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Page 7: General Warning
Phone: +1-954-346-2442 Toll Free: 1-800-440-3504 Web site – www.unipowerco.com When contacting UNIPOWER, please be prepared to provide: The product model number, spec number, S build number, and serial number - see the equipment nameplate on the front panel Your company’s name and address... -
Page 8: Configuration
2. CONFIGURATION GENERAL DESCRIPTION Sageon II Bulk is turn-key DC uninterruptible power supply solutions (DC UPS) for powering 48VDC telecommunications and industrial equipment. The Power Module provides integrated battery management functions for a range of battery types (VRLA, flooded Lead-acid, NiCad, Ni-MH, Li-polymer) to enable easy commissioning of a DC UPS or it can be used as a standalone DC source when no batteries are used. -
Page 9: Figure 2-3 400A Bulk Power With Ac Breakers
Configuration Sageon II Bulk Product Manual Figure 2-3 400A Bulk Power with AC Breakers Figure 2-4 600A Bulk Power with AC Breakers PM990-5201-00, Rev 7... -
Page 10: Rear View
Configuration Sageon II Bulk Product Manual 2.2.2 Rear View Controller interface board connections Rectifier interface board Communications board (opt) Positive customer connection (3/8" on 1" C-C; 4 max) Negative customer connection (3/8" on 1" C-C; 4 max) Customer connection AC input (16- 10 AWG) 1”... -
Page 11: Figure 2-7 Alarm Relay Board Connections
Configuration Sageon II Bulk Product Manual Figure 2-7 Alarm relay board connections The alarm relay board is installed on the side of the Power module such that Relay 5 is on the top when viewed from the rear of the metalwork. Each alarm is user programmable through the Controller using the Sageview PC software. -
Page 12: Installation
Installation Sageon II Bulk Product Manual 3. INSTALLATION MOUNTING THE POWER MODULE The Power module is mounted into a standard 19” rack using 12-24 screws. A minimum of eight screws are required to secure the Power Module into the rack. It is recommended to initially install the Power Module into the rack without either the Controller or the rectifiers in place. -
Page 13: Mains Connections
Installation Sageon II Bulk Product Manual The AC input connections are located on the left side of the module. There are three (3) 400A & five (5) 600A 1” conduit knockouts located along the left side, looking from the back, for the electrician. The AC feed should be wired as individually protected feeds for each rectifier (recommended and preferred) to provide discrimination of fault protection devices. -
Page 14: Figure 3-3 Single Phase Feed (Phase To Neutral)
Installation Sageon II Bulk Product Manual Figure 3-3 Single Phase feed (phase to neutral) Figure 3-4 Single Phase feed (phase to phase) PM990-5201-00, Rev 7... -
Page 15: Figure 3-5 Split Single Phase Feed (Phase To Neutral)
Installation Sageon II Bulk Product Manual Figure 3-5 split Single Phase feed (phase to neutral) Figure 3-6 Y-Three Phase feed -connected rectifiers (phase to phase) PM990-5201-00, Rev 7... -
Page 16: Figure 3-7 Y-Three Phase Feed (Phase To Neutral)
Installation Sageon II Bulk Product Manual Figure 3-7 Y-three Phase feed (phase to neutral) Figure 3-8 -three Phase feed (phase to phase) PM990-5201-00, Rev 7... -
Page 17: Figure 3-9 Y-Three Phase Feed; Single Phase To Rectifiers (Phase To Phase)
Installation Sageon II Bulk Product Manual Figure 3-9 Y-three phase feed; Single Phase to rectifiers (phase to phase) Figure 3-10 Y-Three Phase Feed; Single Phase to Rectifiers (phase to neutral) PM990-5201-00, Rev 7... -
Page 18: Surge Protection Requirements
Installation Sageon II Bulk Product Manual 3.3.3 Surge protection requirements The rectifiers are internally protected for surges up to 6kV/3kA. For higher levels of protection, particularly for sites with high incidence of lightning or switching surges, additional surge protection is required on the AC feed to the Power Module. -
Page 19: Temperature Sensors
Installation Sageon II Bulk Product Manual This cable must be sized accordingly to carry the battery short circuit current for the time required to clear the battery protection devices. Note: Ensure the battery circuit breakers are open before connecting the batteries. Connect the switched cable connections first, followed by the common return cable connections. -
Page 20: Controller Power Connections
Installation Sageon II Bulk Product Manual CONTROLLER POWER CONNECTIONS Power for the Controller and its peripherals is derived from the DC bus. No additional user connections are required to power the Controller or provide system voltage regulation. FRONT PANEL USB COMMUNICATIONS CONNECTION The front USB port on the Controller is configured as USB-slave and has a B-type connector. -
Page 21: Ac Option Box (List 41 & 61)
Installation Sageon II Bulk Product Manual The MAC ID can have format 00-20-4A-24-BB-42 or 00:20:4A:24:BB:52. AC OPTION BOX (LIST 41 & 61) 3.11 Lists 41 and 61 come pre-wired with individual AC Breaker, Battery Distribution Module (BDM), and Multi-Input Battery Temperature Board. -
Page 22: Commissioning
Commissioning Sageon II Bulk Product Manual 4. COMMISSIONING With all the batteries, load and AC cabling wired, and checked for correct polarity, the system is commissioned by the following steps: • Ensure no rectifiers are installed in the Power Module and no load is applied. -
Page 23: Operation
Operation Sageon II Bulk Product Manual 5. OPERATION System operation is controlled by the Controller system controller. As a result, operation information for the system is directly related to the operation of the Controller as described in this section. SUMMARY OF CONTROLLER FRONT PANEL CONTROLS There are four Menus that can be viewed using the INC or DEC buttons: a) The default or "Home"... -
Page 24: Status Indicating Leds (Controller)
Operation Sageon II Bulk Product Manual RECT BATT ENTER Apart from the base menu (system parameters), there are three other menus that can be accessed by momentarily pressing the relevant pushbuttons: RECTIFIER menu, which includes the rectifier related programmed parameters as well as the output current and heat-sink temperature for each rectifier;... -
Page 25: Controller Alarms
Operation Sageon II Bulk Product Manual In this case, the message indicates that there are three alarms present and they can be observed by pressing the ENTER button. When the ENTER button is pressed the most recent alarm name, such as the one shown below will appear on the display. -
Page 26: User Programmable Relay Functions
Operation Sageon II Bulk Product Manual Alarm Name Comments Battery Disch Batteries are discharging Disch Tst Fail Battery discharge test failed to reach a programmed end point Bat Disch Low Alarm flags only if the system voltage falls below Discharge Alarm level while... -
Page 27: Navigating Controller Functions
Operation Sageon II Bulk Product Manual NAVIGATING CONTROLLER FUNCTIONS 5.4.1 Base Menu (System Level Functions) Home screen - FL indicates float mode and FLC indicates float mode with battery temperature compensation 25.2A 54.3V ↑ ↓ Indicates that the front panel is locked. Press and hold (... - Page 28 Operation Sageon II Bulk Product Manual (Base Menu continued) ENTER Sets MiniCSU-3 access code address Access Code Modify Value up/down 0000000 ENTER to accept ENTER Date Format Modify Value up/down DD/MM/YYYY ENTER to accept ENTER Date 25/12/2005 ENTER selects hours,...
- Page 29 Operation Sageon II Bulk Product Manual (Base Menu continued) ENTER 3-ph AC Monitor INC/DEC toggles state ENTER to accept (If 3-ph AC Monitor not = Off) ENTER 3ph AC Vhi Alarm Modify Value up/down 260V ENTER to accept ENTER 3ph AC Vlo Alarm...
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Page 30: Rectifier Menu (Rectifier Specific Functions)
Operation Sageon II Bulk Product Manual 5.4.2 RECTIFIER Menu (Rectifier Specific Functions) Home Screen 25.2A 54.3V ⇒ SMR Button ENTER SMR software version SMR1 SMR1 (↑) 13.2A 58°C S/W 137901 SMR Electronic Serial # 0102050500012 ENTER Additional screens if more (↓) -
Page 31: Battery Menu (Battery Specific Functions)
Operation Sageon II Bulk Product Manual 5.4.4 Battery Menu (Battery Specific Functions) Home Screen 25.2A 54.3V ⇒ BATT Button Battery string 1 current Battery 1 12A Discharging Additional screens if more batteries declared (↑) Battery 4 10A Discharging Shows "Not Available" if no sensor connected or "Sensor Fail" is faulty (↓) - Page 32 Operation Sageon II Bulk Product Manual (Battery Menu continued) ENTER Enable/disable Equalisation charging Equalisation ENTER toggles state Off / On ENTER Charge current limit for battery voltage between float & equalise BILim Vb>Vfl Modify Value up/down ENTER to accept ENTER System Equalise voltage without BTC.
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Page 33: Troubleshooting
Troubleshooting Sageon II Bulk Product Manual 6. TROUBLESHOOTING Symptom Likely Causes Action Rectifiers do not power up – no LEDs lit on AC power is not connected or internal Re-insert rectifier(s) and make sure the front panel fuse blown or rectifier not properly rear connections are good. - Page 34 Troubleshooting Sageon II Bulk Product Manual Symptom Likely Causes Action One unit is alarmed as HVSD (high voltage The unit has developed a fault that causes Replacing the rectifier module is shutdown) and is latched off. it to output a voltage above the HVSD recommended.
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Page 35: To Remove A Rectifier Module Or A Controller
Troubleshooting Sageon II Bulk Product Manual Symptom Likely Causes Action set too low. RECTIFIERs than declared can generate this problem). If this alarm comes up during equalize, the maximum output voltage from the Revise the requirements for high equalize rectifier may not be high enough to voltage level. -
Page 36: Appendix A - Setting Up Network Interfaces
Appendix A – Setting Up Network Interfaces Sageon II Bulk Product Manual 7. APPENDIX A – SETTING UP NETWORK INTERFACES PROGRAMMING IP ADDRESSES USING DEVICE INSTALLER SOFTWARE This is the simplest way of programming the interface operating parameters; no high level of computer skills is required. -
Page 37: Programming Ip Addresses Using Arp And Telnet Access
Appendix A – Setting Up Network Interfaces Sageon II Bulk Product Manual *** Lantronix Cobox Universal Device Server *** Serial Number 1297-041 Software Version V03.9 (000211) Press Enter to go into Setup Mode Note: If Enter is not pressed within 3 seconds the connection will be terminated. -
Page 38: Configuring The Unit
You must configure the Lantronix Interface so that it can communicate on a network with WinCSU-2 and communicate with the Sageon II Bulk Controllers unit via the serial port. The unit’s configuration is stored in nonvolatile memory (NVRAM) and is retained without power. You can change the configuration at any time. -
Page 39: Server Configuration (Network Configuration)
Appendix A – Setting Up Network Interfaces Sageon II Bulk Product Manual *** basic parameters Hardware: Ethernet Autodetect IP addr 192.168.000.098, no gateway set ***************** Channel 1 ***************** Baudrate 09600, I/F Mode 4C, Flow 00 Port 10001 Remote IP Adr: --- none ---, Port 00000... -
Page 40: Specifications For 110-7670-4850
Specifications for 110-7670-4850 Sageon II Bulk Product Manual 8. SPECIFICATIONS FOR 110-7670-4850 Input AC Voltage Universal AC 85-300VAC (L-N. 1ph, 3ph-delta [option]. Fully protected up to 440VAC (L-N) Inrush Current <9A RMS per rectifier Maximum Current Line Harmonics meet EN61000-3-2 Power Factor >0.98 for >50% output power...
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