1. Manuals
  2. Brands
  3. YZ Systems Manuals
  4. Gas Detectors
  5. DynaPak 2010FKNX
  6. Manual

YZ Systems DynaPak 2010FKNX Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
DynaPak 2010FKNX
System Support
Manual
Version 09242003

Advertisement

Table of Contents
loading

Summary of Contents for YZ Systems DynaPak 2010FKNX

  • Page 1 DynaPak 2010FKNX System Support Manual Version 09242003...

  • Page 2: Table Of Contents

    Table Of Contents 1. Introduction 2. System Components 3. Theory of Operation 4. Sampler Location 5. Sampler Installation 6. Sample Vessel Installation 7. Operational Check & Leak Testing 8. Sampler Set-Up: time-based sampling 9. Sampler Set-Up: time-based sampling with the DPS-2 10.

  • Page 3: Introduction

    DynaPak 3000 Pump DynaPak 2000N Pump (CEVQT[ /WVWCN 5[UVGO 4463:/. DP-2010 FKNX Sample Discharge YZ SYSTEMS, INC. Tubing  21..1- %1041' 6':#5  2CVGPVU          Sample Discharge  Purge Valve Isolation Valve...

  • Page 4: Theory Of Operation

    3. Theory of Operation DynaPak 2010 Gas Sampler C. Proportional-to-flow sampling: The DynaPak 2010 Sampler is a pipeline mounted in this mode of operation, the Z-65 counter system which uses the pneumatically operated, operates as a dividing counter. The Z-65 counter positive displacement DynaPak 2000 pump, the periodically energizes a low power solenoid valve.

  • Page 5: Sampler Location

    4. Sampler Location 4.1 The sampler should be a minimum of five pipe diameters from any device which could cause aerosols or significant pressure drops. 4.2 The sampler should not be located within the defined meter tube region (AGA 3 manual). Meter Tube 5 Ø...

  • Page 6: Sampler Installation

    5. System Installation 5.1 DynaPak 2010 a. The DynaPak 2010 requires a 3/4" FNPT pipeline connection. b. The DynaPak 2010 sampler should be mounted vertically in a horizontal run of the pipeline. c. The end of the sampler probe should penetrate E x t e r n a l the center 1/3rd of the pipeline.
  • Page 7 5. System Installation 5.2 Optional DPS-2 Maximum Pipeline Pressure 1500 psig with this option. Black a. With the low pressure supply valve and the high pressure supply valve closed, connect the DPS-2 to the orifice connection tubing. Clear (CEVQT[ /WVWCN 5[UVGO b.

  • Page 8: Sample Vessel Installation

    6. Sample Vessel Installation 6.1 Variable pressure/constant volume cylinders. Spun cylinders may be installed in a horizontal position on the DynaPak BackRack vessel rack. Avoiding traps in the line, install stainless steel tubing and fittings from the sample discharge port of the sampler to the product end of the sample cylinder.

  • Page 9: Operational Check & Leak Testing

    7. Operational Check & Leak Testing 7.1 When all of the tubing connections have been completed, close the purge valve on the front of the sampler probe body. Open the sample probe supply valve to allow pipeline pressure into the sampler. Check all connections using a liquid leak detector.

  • Page 10: Sampler Set-Up: Time-Based Sampling

    8. Sampler Set-Up - Time-based sampling 8.1 Calculate the sampling rate using the following 30 day chart: Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement 1000 cc 300 cc 500 cc per stroke .100 .200 Sample rate...
  • Page 11 8. Sampler Set-Up - Time-based sampling 8.3 Adjust the pump volume adjustment knob to the value used in the calculations in step 8.1. Number of turns open on the pump volume knob Sample pump displacement per stroke .1cc .2cc .4cc (CEVQT[ /WVWCN 5[UVGO...
  • Page 12 9. Sampler set-up - time-based sampling with the Optional DPS-2 9.1 Calculate the sampling rate using the following 30 day chart: Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement 1000 cc 300 cc 500 cc per stroke .100 .200...
  • Page 13 9. Sampler set-up - time-based sampling with the Optional DPS-2 9.3 Adjust the pump volume adjustment knob to the value used in the calculations in step 9.1. Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc...

  • Page 14: Sampler Set-Up: Proportional- To-Flow Sampling

    10. Sampler set-up - proportional-to-flow sampling In this mode of operation, the Z-65 controller is used as a dividing counter to control the rate at which the pump is actuated. The desired time between pump strokes is controlled by the host computer or output device that will give an input pulse to the Z-65 controller.
  • Page 15 10. Sampler set-up - proportional-to-flow sampling 10.4 Calculate the counter setting using the following chart: 1. your pump displacement (from .1 to .4cc’s) a.__________ 2. your sample cylinder volume in cc’s (300cc, 500cc, etc.) b.__________ 3. average flow rate (MMCF per day or MCM per day) c.__________ 4.

  • Page 16: Sampler Maintenance

    11. Sampler maintenance 11.1 Recommended preventative maintenance f. Remove the diaphragm housing from the pump schedule body by unscrewing the diaphragm housing and Every sampling situation is unique. Below are our carefully pulling the plunger out of the pump body. recommendations for average conditions.
  • Page 17 11. Sampler maintenance g. Remove the internal bushings and o-rings from the pump body by inserting a nonmetallic rod (larger than 1/4", smaller than 1/2") into the top of the pump body. Gently tap to remove all bushings and o-rings out the bottom of the pump body. h.
  • Page 18 11. Sampler maintenance 11.3 Battery Test: a. Set the mode switches as follows: 1. Position 1, 2 and 3 on b. Set the time switches to the 01 position. NOTE: Time switches must not be in 00 position to test the battery. This will set the solenoid output rate to one actuation every one minute (based on the...
  • Page 19 11. Sampler maintenance 11.4 Recommended spare parts for the DynaPak 2000 Series gas samplers. Part Number Description Qty. Location C4-0004 Filter element see diagrams #3 and #4 D3-0002K DP-2000 pump seal kit see diagrams #1 and #2 D3-0003 YZ filter regulator repair kit see diagrams #3 and #4 D3-0142 Z-65/200 fuse replacement kit...

  • Page 20: Trouble Shooting

    12. Troubleshooting - Timer Mode 12.1 Mechanical Operation Test: A. Set the mode switches as follows: 1. Positions 1, 2 and 3 on. 2. Position 4 off. B. Set the time switches to 00 to enter the diagnostic mode. This mode enables the user to (CEVQT[ /WVWCN increase the solenoid output rate to one pulse...
  • Page 21 12. Troubleshooting - Timer Mode E. This will cause all six digits to become active on the stroke counter. Depress the reset. The stroke counter should increment 000000, 111111, etc., up to 999999 each time the solenoid fires. When the counter display reads 999999, the test is complete.
  • Page 22 12. Troubleshooting - Timer Mode 12.4 Timer Range Setting 2. Z-65/6.03 Range Setting: a. x.x minutes: set the configuration jumper to the far left position (factory setting). b. .xx minutes: set the configuration jumper to the center position. (CEVQT[ /WVWCN 5[UVGO 4463:/.
  • Page 23 12. Trouble Shooting - Counter Mode 12.5 Input Pulse Test A. Set the mode switches as follows: 1. Position 1 and 3 on, 2 and 4 off. B. Set the count switches to 00 to enter the diagnostic mode. This mode enables the user to (CEVQT[ /WVWCN 5[UVGO...

  • Page 24: Diagrams

    Diagram #1: DP 2000NK pump (assembled) Volume Adjustment Set Screw Knob P/N C0-0096 P/N B1-0002 P/N B1-0059 Volume Adjustment Detent P/N B1-0030 O-Ring (010) P/N A5-1010 Volume Adjustment Spring Stroke Adjustment P/N C3-0005 Screw Assembly P/N B1-0004 Upper Diaphragm Housing Cap Screw P/N B1-0054 (6 Each)

  • Page 25: Dp-2000 Pump (Exploded)

    Diagram #2: DP 2000N pump (exploded) Set Screw *Seal P/N C0-0096 P/N A6-0018 P/N A6-0028 Spring Retainer Bushing Volume Adjustment Knob P/N B1-0011 P/N B1-0002 P/N B1-0059 Discharge Check Valve Spring O-Ring (010) P/N C3-0007 P/N A5-1010 Cap Screw (6 Each) Discharge Check Valve Sleeve P/N C0-0014 P/N B1-0014...

  • Page 26: Yz Filter Regulator (Assembled)

    Diagram #3: YZ filter/regulator (assembled)

  • Page 27: Yz Filter Regulator (Exploded)

    Diagram #4: YZ filter/regulator (exploded) Adjustment Screw P/N A3-0066 O-Ring (214) * P/N A5-1214 Pneumatic Body Fitting P/N A3-0074 P/N A1-0113 Pneumatic Fitting P/N A1-0113 Bonnet P/N A3-0067 Tubing Fitting Spring Cap P/N A1-0117 P/N A3-0068 Pressure Gauge P/N A8-0016 Piston Spring O-Ring (120) * P/N C3-0009...

  • Page 28: Linkplus

    Diagram #5: LinkPlus Pressure Gauge Part Numbers 0-100 PSI (LinkPlus Model No. C1-0002) P/N A8-0010 0-300 PSI (LinkPlus Model No. C1-0003) P/N A8-0008 0-600 PSI (LinkPlus Model No. C1-0004) P/N A8-0011 0-1000 PSI (LinkPlus Model No. C1-0005) P/N A8-0007 0-2000 PSI (LinkPlus Model No. C1-0006) P/N A8-0012 Outlet Inlet...

  • Page 29: Dps-2

    Diagram #6: Optional - DPS-2 Cable Assembly (30 Ft.) P/N G2-0002 Strain Relief P/N H2-1001 Shrink Wrap P/N H2-0002 (Qty. 2) Reed Switch P/N E1-0003 SS Bolt P/N C0-0047 (Qty. 8) P/N A9-5001 Set Screw P/N C0-0005 Diaphragm Body Low Pressure P/N A9-5002 Magnet P/N E0-5001...

  • Page 30: Controller

    Diagram #7: Z-65 Controller Qty. Ref. No. Description Part No. Z-65/6 Controller Assembly Model Z-65/6.1 F2-0001 Model Z-65/6.03 F2-0018 Battery Pack E3-2001 Stroke Counter Assembly G1-0001 Terminal Strip, 6 Position H1-0001 BCD Switch E1-0001 Mode Switch E1-0002 Face Plate Model Z-65/6.1 A9-3001 Model Z-65/6.03 A9-3029...

  • Page 31: 65 Installation Notes/Wiring Control Documentation

    Diagram #8: Z-65 Installation Notes/Wiring Control Documentation System Installation Notes and Recommendations Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010FKNX Version 09242003...
  • Page 32 Diagram #9: DuraSite P Diagram #9: DuraSite P ortable Sample V ortable Sample V essel Instr essel Instr uctions uctions Diagram #9: DuraSite P Diagram #9: DuraSite P Diagram #9: DuraSite P ortable Sample V ortable Sample V ortable Sample V essel Instr essel Instr essel Instr uctions uctions...
  • Page 33 DuraSite-9 Sample Vessel, (3600 psi maximum working pressure) Valve Seat P/N A3-0063 Purge Valve Nut P/N A3-0080 YZ UniValve Product Head P/N C6-1000 Stainless Steel Hex Nuts P/N C0-0355 Back-Up Washer Gauge P/N A5-4222B P/N A8-0070 Magnetic Volume Indicator P/N C6-1203 (DS9-150) P/N C6-1303 (DS9-300) O-Ring P/N C6-1403 (DS9-500)

  • Page 34: Notes

    Notes:...
  • Page 35 Notes: Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010FKNX Version 09242003...
  • Page 36 Web: www.yzsystems.com YZ Systems, Inc. represents and warrants that for a period of 3 years from receipt of the product: (1) the product will be free from defects in materials and workmanship; and (2) the product will perform substantially in accordance with product manuals, literature, or documentation. Any written or oral information or advice given by YZ representatives, agents, or employees will in no way increase the scope of this warranty.

Table of Contents