ABB TZIDC-200 Operating Instruction
Digital positioner
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A B B M E A S U R E M E N T & A N A L Y T I C S | O P E R A T I N G I N S T R U C T I O N | O I / T Z I D C - 2 0 0 - E N R E V . C
TZIDC-200
Digital Positioner
Introduction
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TZIDC-200
The TZIDC-200 has an integral mount design,
features a modular structure and offers an
outstanding price-performance ratio. Fully
automatic determination of the control parameters
and adaptation to the final control element allow for
considerable time savings as well as optimum
control behavior.
Digital Positioner for the
positioning of pneumatically
controlled final control elements.
Additional Information
Additional documentation on TZIDC-200 is available
for download free of charge at
www.abb.com/positioners.
Alternatively simply scan this code:
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Table of Contents
Related Manuals for ABB TZIDC-200
Summary of Contents for ABB TZIDC-200
- Page 1 Introduction Additional Information — TZIDC-200 The TZIDC-200 has an integral mount design, Additional documentation on TZIDC-200 is available features a modular structure and offers an for download free of charge at outstanding price-performance ratio. Fully www.abb.com/positioners.
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Page 2: Table Of Contents
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Table of contents Change from one to two columns Installation ..............14 Safety ................3 General information and instructions ........3 Safety instructions ..............14 Warnings ..................3 Mechanical mounting ............. -
Page 3: Safety
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C 1 Safety Warnings General information and instructions The warnings in these instructions are structured as follows: These instructions are an important part of the product and must be retained for future reference. DANGER... -
Page 4: Intended Use
/ or theft of data or information. ABB Automation Products GmbH and its affiliates are not liable for damages and / or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and / or theft of data or information. -
Page 5: Use In Potentially Explosive Atmospheres
The electric circuits of the positioner must be put into operation in all zones by persons qualified in accordance The TZIDC-200 is approved for proper and intended use only. In with TRBS 1203. The details on the type label are case of non-compliance, the warranty and manufacturer’s... -
Page 6: Maintenance, Repair
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 2 Use in potentially explosive atmospheres Maintenance, repair Definition of terms according to IEC 60079-17: • Maintenance and exchange work may be conducted by Maintenance qualified specialists only, i.e., qualified personnel in Defines a combination of actions performed to maintain or accordance with TRBS 1203 or similar. -
Page 7: Product Identification
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Product identification Depending on the type of explosion protection, Ex-marking is When using in hazardous areas, observe the following points: attached to the positioner on the left, next to the main name •... -
Page 8: Atex / Eac Tr-Cu-012
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 2 Use in potentially explosive atmospheres ATEX / EAC TR-CU-012 Special conditions (limited functionality with EAC TR-CU-012) ATEX Ex d • Before final installation, the operator needs to decide on the use of the device, either A) as a device with ‘Ex i’... -
Page 9: Atex Ex I
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C ATEX Ex i Current circuit (terminal) Electrical information (maximum values) Ex marking Plug-in module for limit = 30 V = 3.7 nF Marking II 2 G Ex ia IIC T6 resp. T4 Gb... -
Page 10: Iecex
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 2 Use in potentially explosive atmospheres IECEx IECEx Ex d IECEx Ex i Ex marking Ex marking Marking Ex d IIC T4/T5/T6 Marking Ex ia IIC T6 or T4 Gb Ex ib IIC T6 or T4 Gb Type Examination Test Certificate IECEx BVS 07.0030X... -
Page 11: Special Conditions
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C The following modules may be operated as an option: Current circuit (terminal) Electrical information (maximum values) Plug-in module for limit = 30 V Ci = 3.7 nF monitor = 320 mA Li = negligibly small (+51 / −52) -
Page 12: Design And Function
Principle of operation The TZIDC-200 is an electronically configurable positioner with communication capabilities designed for mounting on pneumatic linear or rotary actuators. Fully automatic determination of the control parameters and adaptation to the positioner allow for considerable time savings as well... -
Page 13: Product Identification
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C 4 Product identification Name plate 1 Full type designation 8 Supply air pressure 2 Master number 9 Input signal 3 Hardware rev. j Mode of action of the pneumatic system 4 Software rev. -
Page 14: Transport And Storage
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C 5 Transport and storage 6 Installation Inspection Safety instructions Check the devices immediately after unpacking for possible CAUTION damage that may have occurred from improper transport. Risk of injury due to incorrect parameter values! -
Page 15: Mechanical Mounting
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Mechanical mounting General Operating range for linear actuators: The operating range for linear actuators is ±45° symmetrically to the longitudinal axis. The usable span within the operating range is at least 25° (recommended figure 40°). The usable span does not necessarily need to run symmetrically to the longitudinal axis. -
Page 16: Mounting On Linear Actuators
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 6 Installation … Mechanical mounting Mounting on linear actuators For mounting on a linear actuator in accordance with DIN / IEC 534 (lateral mounting as per NAMUR), the following attachment kit is available: Figure 7: Attaching a follower guide to the actuator 1. - Page 17 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Figure 5: Mounting on a cast iron yoke Figure 4: Mounting lever and bracket on the positioner 1. Attach the mount bracket with screw and washer 1. Attach the lever to the feedback shaft...
- Page 18 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 6 Installation … Mechanical mounting Position of actuator bolt The actuator bolt for moving the potentiometer lever can be mounted permanently on the lever itself or on the valve stem. Depending on the mounting method, when the valve moves the...
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Page 19: Mounting On Rotary Actuator
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Mounting on rotary actuator For mounting on part-turn actuators in accordance with VDI / VDE 3845, the following attachment kit is available: Figure 12: Mounting the adapter on the positioner 1. Determine the mounting position (parallel to actuator or at 90°... -
Page 20: Electrical Connections
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 6 Installation Electrical connections … Mechanical mounting WARNING Risk of injury due to live parts! When the housing is open, contact protection is not provided and EMC protection is limited. • Before opening the housing, switch off the power supply. -
Page 21: Positioner / Tzidc-200 Control Unit Electrical Connection
Limit switch Limit 2 with microswitch (Option module) (Option) +31 / −32 Analog feedback AO (Option module) Note The TZIDC-200 can be fitted either with proximity switches or microswitches as limit switches. It is not possible to combine both variants. -
Page 22: Electrical Data For Inputs And Outputs
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 6 Installation … Electrical connections Electrical data for inputs and outputs Binary output Output configurable as alarm output by software. Note When using the device in potentially explosive atmospheres, note the additional connection data in Use in potentially... -
Page 23: Connection On The Device
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Module for digital feedback SW1, SW2* Limit monitor with proximity switches Limit 1, Limit 2 Terminals +41 / −42, +51 / −52 Terminals +41 / −42, +51 / −52 Supply voltage 5 to 11 V DC... - Page 24 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 6 Installation … Electrical connections Change from one to two columns 2 tap holes ½- 14 NPT or M20 × 1.5 are provided on the left side Option modules of the housing for cable entry in the housing. One of the tap...
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Page 25: Pneumatic Connections
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Pneumatic connections Note Connection on the device The positioner must only be supplied with instrument air that is free of oil, water, and dust. The purity and oil content must meet the requirements of Class 3 according to DIN/ISO 8573-1. -
Page 26: Air Supply
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 6 Installation 7 Commissioning … Pneumatic connections Note The electrical power supply and supply air pressure data Air supply indicated on the name plate must be complied with during commissioning. Instrument air*... -
Page 27: Operating Modes
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Operating modes Standard automatic adjustment Selection from the operating level Note 1. Press and hold down MODE. Standard Auto Adjust does not always result in optimum control 2. Also press and release rapidly as often as required. The conditions. -
Page 28: Sample Parameters
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 7 Commissioning Sample parameters 4. Changing parameter settings: ‘Change the zero position of the LCD display from clockwise • Quickly press and release to select CTCLOCKW. (CLOCKW) to counter-clockwise limit stop (CTCLOCKW)’... -
Page 29: Setting The Mechanical Limit Switch With Proximity Switches
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Setting the mechanical limit switch with 24 V Setting the mechanical limit switch with proximity microswitches switches 1. Loosen the screws for the housing cover and remove it. 1. Loosen the screws for the housing cover and remove it. -
Page 30: Operation
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C 8 Operation Safety instructions Value display with unit CAUTION This 7-segment display with four digits indicates parameter Risk of injury due to incorrect parameter values! values or parameter reference numbers. For values, the physical Incorrect parameter values can cause the valve to move unit (°C, %, mA) is also displayed. -
Page 31: Menu Levels
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Menu levels Operating button functions The positioner has two operating levels. Operating level Control button Meaning On the operating level the positioner operates in one of four possible operating modes (two for automatic control and ENTER •... -
Page 32: Hart® Parameter Overview
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 8 Operation HART® Parameter Overview Figure 19: HART® Parameter Overview... -
Page 33: Parameter Description Hart
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Parameter description HART® Parameter Display Function Possible parameter setting Unit Factory setting P1._ STANDARD Actuator type Actuator type LINEAR, ROTARY LINEAR P1.0 ACTUATOR Automatic adjustment Autoadjust Function P1.1 AUTO_ADJ Auto adjust mode Automatic adjustment mode... - Page 34 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 8 Operation … Parameter description HART® Parameter Display Function Possible parameter setting Unit Factory setting P6._ MAN_ADJ Min. valve range Operating range, min. 0.0 to 100.0 P6.0 MIN_VR Max. valve range Operating range, max.
- Page 35 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Parameter Display Function Possible parameter setting Unit Factory setting P8._ ANLG_OUT Min. range Min. current range 4.0 to 18.4 P8.0 MIN_RGE Max. range Max. current range 20.0 to 5.7 20.0 P8.1 MAX_RGE Action...
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Page 36: Diagnosis / Error Messages
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C 9 Diagnosis / error messages Error codes Error code Possible cause Impact Troubleshooting the Instrument The supply voltage was interrupted for at – Check the power source and the wiring. least 20 ms. - Page 37 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Error code Possible cause Impact Troubleshooting the Instrument Error while processing the measured The actuator is moved to the safe position. If the error persists even after the positioner values, pointing to an error in the working After approx.
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Page 38: Alarm Codes
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C … 9 Diagnosis / error messages Alarm codes Alarm code Possible cause Impact Troubleshooting the Instrument Leakage between positioner and actuator Depending on how well the leakage can be Check the piping. compensated, small control actions are required at regular intervals. -
Page 39: Message Codes
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Message codes Message codes Message description Action stopped by operator. Error during plausibility check. Action completed, acknowledgment required. Memory error, data could not be saved. Safe position is active, action cannot be executed. -
Page 40: Maintenance
All documentation, declarations of conformity and certificates purposes: are available in ABB's download area. All devices delivered to ABB must be free from any hazardous www.abb.com/positioners materials (acids, alkalis, solvents, etc.). Please contact Customer Center Service acc. to page 4 for... -
Page 41: Appendix
TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Change from two to one column 14 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted. - Page 42 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Change from one to two columns Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA...
- Page 43 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. C Notes...
- Page 44 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.
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