Crown Royal Stoves RS7300E Owner's Manual
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Crown Royal Stoves RS7300E Owner's Manual

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OWNER'S MANUAL
Mailing:
PO Box 1237
Shipping: 2716 Crescent Dr
International Falls, MN 56649
EPA QUALIFIED RS7300E • RS7400E
Ph: 866-361-7355
Fx: 218-283-5786
Web: www.crownroyalstoves.com
Installation,
Operation &
Maintenance
Manual
RETAIN THIS MANUAL
CONSERVEZ CE MANUEL
UL 391, UL 726 & CSA B366.1

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  • Page 1 OWNER’S MANUAL EPA QUALIFIED RS7300E • RS7400E Installation, Operation & Maintenance Manual RETAIN THIS MANUAL CONSERVEZ CE MANUEL UL 391, UL 726 & CSA B366.1 Ph: 866-361-7355 Mailing: PO Box 1237 Shipping: 2716 Crescent Dr Fx: 218-283-5786 International Falls, MN 56649...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introductions/Specifications Ash, Rotation, & Disposal Best Burn Practices Creosote Formation & Removal Guide to Burning Wood Runaway Chimney Fire Safety Instructions & Precautions Troubleshooting Pre-Installation Guide Electrical Troubleshooting Installation Wiring Diagram Concrete Pad Dimensions Smoke Troubleshooting Chimney Requirements Mandatory Water Treatment Transfer Lines Water Treatment...
  • Page 5 We know that you will be pleased with our continued commitment to your satisfaction while you enjoy the benefits of heating with a Crown Royal Stove. Crown Royal Stoves are manufactured with quality workmanship and designed to offer you value now and years to come. We are so confident in the quality of our stoves each Crown Royal Stove comes with a 20 year limited warranty.

  • Page 7: Best Burn Practices

    BEST BURN PRACTICES Learn how to get the best burn possible from your Crown Royal Stoves. 1. Instructions - Read and follow all operating instructions supplied by Greentech Manufacturing Inc. 2. Fuels - Only burn wood, coal and corn which are approved fuels in your Crown Royal Stove. Burning materials not recommended play a major role in visible emissions.
  • Page 9 ADDITIONAL INSTALLATION AND OPERATIONAL CONSIDERATIONS Installation Person (s) operating a Crown Royal Stove must comply with all applicable laws or other requirements, such as state laws or regulations and local ordinances. Person (s) is/are also responsible for operation in a manner that does not create a public or private nuisance condition.

  • Page 11: Guide To Burning Wood

    GUIDE TO BURNING WOOD The quality of the firewood you burn can have a big effect on the overall performance and efficiency of your furnace. Several factors that affect the burning characteristic of firewood are moisture, tree species and size. It is important you understand and follow our guidelines when choosing wood as a fuel source. Fresh cut wood will have a moisture content between 35 and 50 percent by weight.

  • Page 12: Safety Instructions & Precautions

    SAFETY INSTRUCTIONS & PRECAUTIONS • All installation and operations must follow federal, provincial, state, and local codes for wire plumbing, and installing chimney. • All work must be performed by qualified personal only. • Read and understand all precautions before operating the furnace. •...
  • Page 13 PRE - INSTALLATION ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. Location When choosing the location of your furnace you should consider prevailing wind direction, distance from home for refueling and storage, and give consideration for any effect of your neighbors.

  • Page 14: Concrete Pad Dimensions

    EPA CONCRETE PAD DIMENSIONS RS7300E 51” RS7400E 52.5” FRONT OF STOVE RS7300E 72” RS7400E 80.5” Note: Concrete pad shoud be no less then 4” thick RS7300E 12” RS7300E 12” RS7400E 14.25” RS7400E 14.25” 6” 6” 4” 4” BACK OF STOVE...
  • Page 15 CHIMNEY ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. Chimneys The size and height all depends on the unit you have purchased and where the unit will be located. Please refer to the HPBA guidlines for smoke dispersal and recommended chimney heights on page 35 of this manual.
  • Page 16 TRANSFER LINE - INSTALLATION ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. Underground insulated pipe is a crucial part of your installation. It is designed to transfer hot water from your furnace to your home, garage or shop.

  • Page 17: Electrical Requirements

    INSTALLATION ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. Making Water and Electrical Connections at the Stove • After the stove has been placed on the concrete or pads, remove the panel at the back of the stove. •...

  • Page 18: Existing Hot Water Heat

    EXISTING HOT WATER HEAT - INSTALLATION ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. It is recommended that piping used is able to withstand 100 PSI at 180 F, and is at least 1” (inch) in diameter. 1 1/4 “ (Inch) piping is recommended for larger systems.
  • Page 19 WIRING DIAGRAM FOR GAS BOILER - INSTALLATION ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. Put ‘strap on Aquastat on the supply side of the water-line from outdoor wood furnace. Run thermostat wire from the ‘strap on Aquastat to R and G of fan control center.

  • Page 20: Domestic Hot Water & Forced Air

    DOMESTIC HOT WATER & FORCED AIR - INSTALLATION ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. DOMESTIC HOT WATER The Domestic Hot Water Flat plate Kit consists of a Water to Water Heat Transfer unit and the fittings needed to hook it up.

  • Page 21: Brazed Plate

    BRAZED PLATE - INSTALLATION Brazed Plate Water to Water Exchanger If using 1” tubing, open ball valve 1/3. If using ¾” tubing, close valve. Wood Stove Inlet Wood Stove Outlet (water line from wood stove) (Connect to gas furnace or boiler exchanger) Ball Valve Ball Valve Hot Water Outlet...

  • Page 22: Water To Air Exchanger

    WATER TO AIR SETUP - INSTALLATION Water to Air Exchanger Water to Air Exchanger Boiler Drain Ball Valve Fitting...

  • Page 23: Stove Components

    Stove Components Limit Switch Electronic Thermo Well Temperature Controls Blower Capacitor Solenoid Damper High Door Rope 3 - Way Switch Temperature Silicone Water Level 5’ Cleaning Rod Cleaning Whip Indicator P: 866-361-7355 F: 218-283-5786 W: www.crownroyalstoves.com Greentech Manufacturing, Inc. 2716 Crescent Dr International Falls MN 56649...

  • Page 24: Control Panel

    CONTROL PANEL The control panel door is to be shut when fueling the firebox and at all other times except when using the controls. The aqua stat powers the inducer draft blower to maintain the desired water temperature. The aqua stat is set at 160°F at the factory, which means the inducer will run until the water in the jacket reaches 160°F.

  • Page 25: Start-Up & Operation

    START UP & OPERATION FILLING THE WATER JACKET Your outdoor furnace has a vent pipe that protrudes through the roof and is behind the chimney. By placing a garden hose in this pipe you can fill your furnace to the proper water level. Because this furnace is an open-to-atmosphere system, it is normal that water will have to be added annually.

  • Page 26: Daily Fueling & Firing

    OPERATION DAILY FUELING & FIRING ROUTINE Prior to opening the fuel door, turn the inducer fan switch off and wait 60 seconds. After the 60 seconds has passed, open the fuel door slowly and stand behind the door so that the door is between you and the fire box. Do not rake coals into the secondary burn chamber.
  • Page 27 WEEKLY MAINTENANCE The E series stoves use advance technology that improves combustion and thermal efficiency. This process is known as gasification. Gasifcation is the process that re-burns the gasses that are released from wood at extremely high temperatures which lead to higher efficiency, fewer emissions and less wood consumption.

  • Page 28: Annually

    GENERAL MAINTENANCE Usage of authorized Control chemical is required in all Crown Royal Stoves. To uphold your warranty annual water testing is necessary. Do not allow moisture to come in contact with ashes in firebox. It is mandatory to have a rain cap on the termination of your chimney.

  • Page 29: Creosote Formation & Removal

    MAINTENANCE ASH REMOVAL, ROTATION & DISPOSAL CAUTION! Ashes should never be allowed to accumulate in secondary burn area and vertical and horizontal heat exchangers. Ashes in contact with these areas as an insulator, causing incomplete gasification. With an excessive ash buildup, primary combustion air is restricted and the unit’s output will be reduced. Damages will result to unit if maintenance is not performed.

  • Page 30: Troubleshooting

    TROUBLESHOOTING If the furnace fails to heat up: 1. Check fire. 2. Check fan for operation. 3. Check that solenoid damper is open to allow air velocity. 4. Check water level of furnace. 5. Check for creosote blockage at chimney and bypass trough. 6.
  • Page 33 Air box on back of stove Control Panel Light Aqua Stat High Limit Solenoid Blower Switch Load/Line/Neut Grn= Green Receptical Blk= Black Wht= White Red= Red Blu= Blue Brn= Brown Junction box = Wire nut GREENTECH MANUFACTURING INC. www.green-techmfg.com Power Supply Connection P:866.361.7355 F:218.283.5786 MATERIAL TITLE:...

  • Page 35: Smoke Troubleshooting

    April 2004 Smoke Troubleshooting Checklist For Outdoor Furnaces Installation Issues (Improper Smoke Dispersal) Chimney height relative to nearest downwind neighbor 1. If located 50 feet or less to any residence not served by the furnace, it is recommended that the stack be at least 2 feet higher than the eave line of that residence.
  • Page 36 Gasoline Rubber or tires Naphtha Material coated with petroleum products (e.g., particle board, railroad ties, pressure-treated wood) Leaves Paper products or cardboard III. Operational Issues Improper combustion air – Natural Draft Units (No Blower): 1. Air inlet not restricted by debris (creosote, ash, etc.) 2.
  • Page 37 Discussion Wood, like other fuels is made up of various amounts of carbon, hydrogen, and other elements. The burning of wood is a chemical reaction that depends on many factors. The essential factors to complete wood burning are time, temperature, and turbulence. Some other factors to take into consideration are: intake air;...
  • Page 38 Burning materials not recommended by the manufacturer can play a major role in visible emissions. Materials such as plastics, garbage, rubber tires, and even wood products such as cardboard and paper that may be coated with petroleum products may emit excessive smoke. Fire starters such as gasoline, oil, and other chemicals can also make an ordinary wood fuel load seem very dirty once burned.
  • Page 39 help reduce smoke is to only burn fuels recommended by the manufacturer and to not overload the furnace. In addition, the furnace size should be properly matched to the heat load so that cold starts and overfilling are avoided. Chimney height should be in accordance with the state and local codes, as well as surroundings, including neighbors.

  • Page 41: Water Treatment

    AUTHORIZED FURNACE TREATMENT Greentech Manufacturing Inc. requires the usage of authorized furnace treatment to be used in all Crown Royal Stoves. Treatment is to be added to furnace water upon initial start up and is required to remain at satisfactory levels thought the life of the stove.
  • Page 42 FURNACE TREATMENT PROCEDURE Initial Start-up Procedure for Water Treatment All Crown Royal Stoves purchases are require to purchase authorized water treatment for initial start-up. With each gallon of treatment you will be provided with two sample bottles and furnace information forms.
  • Page 43 • Follow directions for collection of water sample and mail to facility for testing annually. Purchasing Water Treatment Water Treatment is specially formulated for Crown Royal Stoves. To uphold warranty no other chemical may be substituted. We encourage customers to contact your local dealership or call 866-361-7355 to purchase additional water treatment when needed.
  • Page 44 EMERGENCY PROCEDURE FOR CHEMICAL EMERGENCY FIRST AID PROCEDURES FOR FURNACE TREATMENT EMERGENCY PHONE NUMBER 1-800-424-9300 INHALATION: Remove from the area to fresh air. If not breathing, clear the airway and start mouth to mouth artificial respiration. GET IMMEDIATE MEDICAL ATTENTION. EYE CONTACT: Immediately rinse the eyes with water.

  • Page 45: Warranty

    20 YEAR LIMITED WARRANTY Thank you for making the choice to purchase your new Crown Royal Stove. We are certain that you will find great satisfaction with your stove’s ongoing reliability and performance. Greentech Manufacturing, Inc. warrants this furnace, to the original owner, to be free of defects in material and workmanship for a period of twenty (20) years from the date of purchase.

  • Page 47: Warranty Claim Form

    Warranty Claim Form Warranty Claim Form Date: Distributor/Dealer Name: Address: City: State: Zip: Phone: Fax: Customer’s Name: Address: City: State: Zip: Phone: Fax: Claim conditions apply cannot exceed warranty statement procedure policy! Please send this form, bill of sale, and pictures back to jessica@green-echmfg.com.
  • Page 48 Warranty Claim Form Have you turned in a warranty claim before? YES or NO If yes, is the leak in the same place? Yes or No Additional Notes or Comments: Repair Required:...

  • Page 49: Precautions

    16E09-101 Universal Electronic Temperature Control INSTALLATION AND OPERATION INSTRUCTIONS Save these instructions for future use! DESCRIPTION The 16E09-101 is a single stage electronic temperature con- trol, with a Nema 1 rated enclosure, and can be used for most applications within the temperature control range of -40° to 220°F, (-40°...

  • Page 50: Installation

    INSTALLATION To prevent electrical shock and/or equipment dam- The control has a user selection for changing the setpoint to age, disconnect electric power to system at main be either the Cut In or the Cut Out setting. The user must be fuse or circuit breaker box prior to installation or careful to understand how this effects the “range”...

  • Page 51: Wiring

    WIRING Wiring Instruction Notes Fig. 3 Line Voltage Application (Power Stealing) Switch Settings Alarm Output For optional connection Switch SW2 must be set for applications as shown: to customer alarm equipment PTC* (See "Special Note" Temperature in "Operation Section" Sensor for Alarm) Line Voltage (Power Stealing) Line Voltage (Non Power Stealing)

  • Page 52: User Menu

    USER MENU USER MENU OPERATION SETTINGS: Each press of results in forward movement to the next The control has user Menu settings that will determine how Menu item. If you need to change an item “passed”, you the control operates. The unit is shipped with factory de- must repeatedly press , return to the operating mode, fault settings.

  • Page 53: Operation

    USER MENU Options Menu Factory Press Item Description Default to select Comments Binary Input On or Off The default setting of Off will have no affect on the operation of the thermostat. When set to On, it allows an external binary input (switch or relay) to start a tem- perature set back.
  • Page 54 OPERATION Lock Panel (LP) Temperature out of range – If the temperature is more than 5° from the setpoint, continuously for the length of time set in The keypad can be locked to prevent unwanted tampering AL, the alarm relay output will close. The delay should be set with the control settings.

  • Page 55: Specifications

    SPECIFICATIONS Operating Ambient Ratings (Control Enclosure): Load Output Relay: Ratings (Maximum): Operating Temperature: -29°F to 140°F (-34° to 60°C) 120VAC 208VAC 240VAC Full Load Amps NC & Load 16 A 9.2 A Storage Shipping Ambient Ratings: Locked Rotor Amps NC & Load 96 A 55.2 A 48 A...

  • Page 56: Troubleshooting

    TROUBLESHOOTING LCD display, display back-light and green status indica- Temperature differential is wider than set: tor LED turn off in Power Stealing mode: - Temperature change of customer's unit is fast, and the This “off” condition is normal for the control in power stealing Anti Short Cycle delay setting may be overriding the “call”...
  • Page 58 OWNER’S MANUAL...

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Rs7400e

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