Indian Motorcycle SCOUT Rider's Manual
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Indian Motorcycle SCOUT Rider's Manual

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Scout
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Scout
Sixty
®
2016 RIDER'S MANUAL

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Summary of Contents for Indian Motorcycle SCOUT

  • Page 1 Scout ® Scout Sixty ® 2016 RIDER’S MANUAL...
  • Page 2 California Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 2016 Rider’s Manual Scout ® Scout Sixty ®...
  • Page 4 No liability can be accepted for omissions or inaccuracies. Indian Motorcycle Company reserves the right to make changes at any time, without notice and without incurring obligation to make the same or similar changes to motorcycles previously built. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

  • Page 5: Table Of Contents

    Table of Contents Introduction ......4 Safety ......5 Reporting Safety Defects .

  • Page 6: Introduction

    Some procedures are beyond the scope of this manual. See riders who have acquired a celebrated piece of American your dealer to purchase an INDIAN MOTORCYCLE Service history by choosing to own an INDIAN motorcycle. Manual. Some procedures provided in the service manual Your new motorcycle is the end result of true dedication and require specialized knowledge, equipment, and training.

  • Page 7: Safety

    WARNING manual, please see your authorized dealer. To locate the A WARNING indicates a hazardous situation that, if not avoided, could nearest authorized INDIAN MOTORCYCLE dealer, visit the result in death or serious injury. INDIAN MOTORCYCLE web site at www.indianmotorcycle.com.
  • Page 8 Improper use of this motorcycle can result in serious injury or death. To minimize the risk, read and understand the information contained in this section before operating the motorcycle. This section contains safety information specific to the INDIAN motorcycle, as well as information about general motorcycle safety.
  • Page 9 They can also affect your awareness and locked (if equipped), as the severely restricted steering judgment. could result in loss of control. • If your motorcycle operates abnormally, correct the problem immediately. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer.
  • Page 10 Safety Safe Riding Practices • Reduce speed when: • Retract the sidestand fully before riding. If the sidestand is not fully retracted, it could contact the road surface and - The road has potholes or is otherwise rough or uneven. cause loss of control.
  • Page 11 Safety Safe Riding Practices Carrying a Passenger WARNING! Do not carry a passenger unless the motorcycle is equipped with passenger seat and passenger footrests. To carry a passenger safely: • Do not exceed the gross vehicle weight rating (GVWR) for •...
  • Page 12 Safety Safe Riding Practices Protective Apparel Wear protective apparel to decrease the risk of injury and increase riding comfort. • Always wear a helmet that meets or exceeds established • All riders should wear bright or light-colored and/or safety standards. Approved helmets in the USA and reflective clothing to improve visibility to other motorists.
  • Page 13 Safety Use of Accessories Because INDIAN MOTORCYCLE cannot test and make • Do not install electrical accessories that exceed the specific recommendations concerning every accessory or capacity of the motorcycle’s electrical system. Never combination of accessories sold, the operator is responsible...
  • Page 14 Some modifications may not be legal in your • Distribute weight evenly on each side of the motorcycle. area of operation. If in doubt, contact your authorized INDIAN MOTORCYCLE dealer. • Do not exceed the individual weight limit of each saddlebag.
  • Page 15 Safety Carrying Cargo Use the following guidelines when attaching cargo or accessories to the motorcycle. Where applicable, these guidelines also refer to the contents of any accessories. • Keep cargo and accessory weight to a minimum, and • Do not attach large or heavy cargo such as sleeping bags, keep items as close to the motorcycle as possible to duffel bags or tents to the handlebars, front fork area or minimize a change in the motorcycle’s center of gravity.
  • Page 16 Safety Transporting the Motorcycle Fuel and Exhaust Safety If you must transport the motorcycle: Always heed these fuel safety warnings when refueling or servicing the fuel system. For fueling procedures, see page • Use a truck or trailer. Do not tow the motorcycle with another vehicle, as towing will impair the motorcycle’s steering and handling.
  • Page 17 Failure to perform safety maintenance as recommended can result in difficult handling and loss of control, which could result in serious injury or death. Always perform the safety maintenance procedures as recommended in this manual. Perform maintenance and repairs promptly. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer. • Before each ride, perform the Pre-Ride Inspections. See •...

  • Page 18: Reporting Safety Defects

    NEVER exceed the GVWR of your motorcycle. inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying INDIAN MOTORCYCLE in The maximum load capacity of your motorcycle is the writing.
  • Page 19 Safety Safety and Information Labels Labels are model-specific and market-specific. Your motorcycle may not contain all of the labels shown. 1. Vehicle Identification Number (VIN) (on side of steering head) 2. Vehicle Emission Control Information (VECI) 3. Noise Emission Control Information (NECI) 4.

  • Page 20: Component Identification

    Component Identification 1. Driver’s Seat 2. Air Box (under fuel tank) 3. Fuel Tank 4. Mirror 5. Right Front Turn Signal 6. Headlight 7. Front Fork 8. Rear Brake Pedal 9. Driver’s Footrest 10. Mufflers 11. Right Rear Turn Signal 12.
  • Page 21 Component Identification...
  • Page 22 Record the number in the tag attached to the key ring. If it becomes necessary to space provided on page 115. replace the ignition key for any reason, provide the key number to your INDIAN dealer. Key Number Engine Number INDIAN SCOUT shown...
  • Page 23 Component Identification Console 1. Clutch Lever 2. Instrument Cluster 3. Front Brake Master Cylinder 4. Throttle Control Grip 5. Front Brake Lever 6. Fuel Cap...

  • Page 24: Instruments, Features & Controls

    Instruments, Features and Controls Switches Left Control Right Control Engine Stop/Run High/Low Light Switch Switch Turn Signal Engine Starter Switch/Hazard Horn Switch Switch Warning Flashers Switch Mode Button...
  • Page 25 Instruments, Features and Controls Switches Symbol Switch Description Hazard Warning The hazard warning flashers switch activates and cancels the hazard warning flashers. See page 24. Flashers Switch High/Low Headlight The high/low headlight beam switch toggles the headlight between high beam and low beam. Beam Switch See page 25.
  • Page 26 Instruments, Features and Controls Switches Hazard Warning Flashers Switch Engine Stop/Run Switch The ignition switch must be in the ON position to activate the Use the engine stop/run switch hazard warning flashers, but once activated, the hazard to turn the engine off quickly. warning flashers will continue to flash when the ignition Turn the key off after the engine switch is turned off.
  • Page 27 Instruments, Features and Controls Switches Engine Starter Switch Ignition/Light Key Switch Read the engine starting Motorcycle riders must remain as visible as possible at all procedures before starting times. To aid in this, the headlight must be on at all times the engine.
  • Page 28 Instruments, Features and Controls Instrument Cluster Indicator Lamps The instrument cluster includes the speedometer, indicator lamps and Multi-Function Display (MFD). Lamp Indicates Condition Speedometer Neutral This lamp illuminates when the transmission Indicator Lamps is in neutral. High Beam The lamp illuminates when the headlight switch is set to high beam.
  • Page 29 Instruments, Features and Controls Instrument Cluster Multi-Function Display (MFD) MFD Indicators Lamp Indicates Condition Low Oil This lamp illuminates when oil pressure Pressure drops below a safe operating pressure while the engine is running. If this lamp illuminates while the engine is running above idle speed, turn the engine off as soon as safely possible and check the oil level.
  • Page 30 Instruments, Features and Controls Instrument Cluster Multi-Function Display (MFD) With the ignition switch on, use the MODE button to toggle Odometer through the modes of the multi-function display and to The odometer displays total distance traveled. change settings in the display. Trip Odometer The trip odometer displays total distance traveled since MODE...
  • Page 31 Instruments, Features and Controls Instrument Cluster Multi-Function Display (MFD) Clock Tip: The clock must be reset any time the battery has been disconnected or discharged. 1. Use the MODE button to toggle to the odometer display. 2. Press and hold the MODE button until the hour segment flashes.
  • Page 32 Instruments, Features and Controls Instrument Cluster Multi-Function Display (MFD) Display Units (Standard/Metric) 1. Turn the ignition off. 2. Wait 10 seconds. The display can be changed to display either standard or metric units of measurement. 3. Press and hold the MODE button while turning the key to the ON or PARK position.
  • Page 33 Instruments, Features and Controls Instrument Cluster Multi-Function Display (MFD) Diagnostic Functionality Certain conditions will cause the battery indicator to illuminate and an error message to display in the screen. If this occurs, please see your authorized dealer. Message Location Indicates DC Voltage Screen Voltage remains below 11.0 volts for more than 10 seconds DC Voltage Screen...
  • Page 34 Instruments, Features and Controls Instrument Cluster Multi-Function Display (MFD) Over Temperature Display and Warning Indicator “HOt” displays and the CHECK ENGINE indicator lamp illuminates under the following conditions. Condition Indicates Action Required Engine coolant Engine coolant Stop the engine as soon as safely possible. temperature temperature is above a Check the coolant level.
  • Page 35 Instruments, Features and Controls Throttle Control Grip Clutch Lever The throttle control grip is The clutch lever is located on the right located on the left Decrease handlebar. Use the throttle handlebar. Disengage Speed Clutch Lever control grip to control the clutch before engine speed.
  • Page 36 Instruments, Features and Controls Gear Shift Lever Sidestand The gear shift lever is located on the left side of the WARNING! An improperly retracted sidestand could contact the ground and cause a loss of control resulting in serious injury or motorcycle.
  • Page 37 Instruments, Features and Controls Brakes Anti-Lock Brake System (ABS) (if equipped) The anti-lock brake system automatically reduces or increases brake pressure as needed to provide optimum braking control, reducing the chance of wheel lock-up during hard braking events or when braking on rough, uneven, slippery or loose surfaces.
  • Page 38 • If the lamp continues to illuminate after vehicle speed exceeds 6 MPH (10 km/h), the ABS system is not functioning. See your INDIAN MOTORCYCLE dealer promptly for service. • Operating with non-recommended tires or improper tire pressure may reduce the effectiveness of the anti-lock brake system.
  • Page 39 Instruments, Features and Controls Brakes Rear Brake Pedal The front brake lever activates the front brake calipers. The rear brake pedal activates the rear brake caliper. For The rear brake pedal is maximum brake effectiveness, apply the front brake lever Rear Brake Pedal located on the right side of and the rear brake pedal together.

  • Page 40: Pre-Ride Inspections

    • refer to the maintenance section of this manual (page 57) see your authorized INDIAN MOTORCYCLE dealer for service. • refer to the INDIAN MOTORCYCLE Service Manual WARNING! Read the entire Instruments, Features and Controls section of this manual before riding your motorcycle.
  • Page 41 Pre-Ride Inspections Turn the ignition key to the ON position and move the stop/run switch to RUN before performing the following electrical inspections. Return the ignition key to the OFF position after completing these inspections. If inspection of any electrical item reveals component failure, repair or replace the component before operating the motorcycle.
  • Page 42 Pre-Ride Inspections Item Inspection Procedure General Engine Oil Check the oil level. See page 41. Fuel Check the fuel level. See page 45. Coolant Level Check the coolant level in the recovery bottle. See page 64. Fluid Leaks Check the vehicle and the ground/floor for any fuel, oil, coolant or hydraulic fluid leaks. Tires Inspect condition, pressure and tread depth.
  • Page 43 Pre-Ride Inspections Engine Oil Level With the semi-dry sump lubrication system, the engine oil level on the dipstick will fluctuate, depending on the motorcycle’s position and engine speed when the engine is turned off. To ensure a proper reading of the engine oil level, follow all inspection procedures closely.
  • Page 44 If inspection reveals cuts, punctures, cracks or other result in a tire failure. Always use the correct size and type of tires specified by INDIAN MOTORCYCLE for your vehicle. Always maintain wear or damage, replace the tire before riding. Always use proper tire pressure as recommended in the rider’s manual and on...
  • Page 45 Pre-Ride Inspections Front Brake Fluid Level Front Brake Lever 1. Straddle the motorcycle and bring it to the fully upright 1. Pull the front brake lever toward the handlebar and hold position. Position the handlebars so that the fluid it. The lever should move freely and smoothly. The lever reservoir is level.
  • Page 46 See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer. WARNING! Brake fluid leaks or low brake fluid levels could cause brake system failure, which could result in serious injury or death.
  • Page 47 Pre-Ride Inspections Throttle Rear Drive Belt 1. Check the drive belt teeth for stones or other debris. Rotate the throttle control grip. It should rotate smoothly from the rest position to the completely open position. It 2. Inspect drive belt condition. See page 71. If you should return to the rest position quickly when released.
  • Page 48 2. Move the sidestand up to the stored position and down 2. Tighten loose fasteners to the proper torque. See the to the fully extended position several times. It should INDIAN MOTORCYCLE Service Manual or an authorized move smoothly and quietly. Make sure the return spring INDIAN MOTORCYCLE dealer.

  • Page 49: Operation

    Operation Engine Break-In The operation section of this manual describes how to ensure maximum performance and longevity through the The engine break-in period for your motorcycle is the first proper care and operation of your motorcycle. 500 miles (800 km) of operation. During this break-in Important areas covered by the operation section include: period, critical engine parts require special wear-in procedures so they seat and mate properly.
  • Page 50 Perform the break-in maintenance outlined in the maintenance section of this manual. Break-in maintenance should be performed by an authorized INDIAN MOTORCYCLE dealer. Break-in maintenance must include inspection, adjustments, fastener tightening and an engine oil and filter change. Performing break-in maintenance at the required odometer reading helps ensure peak engine performance, minimal exhaust emissions and maximum service life of the engine.
  • Page 51 Operation Fueling Always dismount the motorcycle and refuel on level ground 2. Insert the fuel nozzle into the fuel tank filler neck. with the sidestand down. Review the fuel warnings. See 3. Hold the nozzle while filling. Do not rest the weight of the page 14.
  • Page 52 Operation Priming the Fuel System Starting the Engine If the motorcycle runs out of fuel, prime the fuel system The starter interlock system allows the engine to be started before attempting to restart the engine. only when the transmission is in neutral, or when the transmission is in gear with the clutch disengaged (clutch 1.
  • Page 53 Operation Starting the Engine 7. Press and release the starter switch to start the engine. 10. Leave the throttle closed and allow the engine to idle. The starter motor will crank until the engine starts, but Idle speed will gradually slow to normal as the engine no more than 3 seconds.
  • Page 54 Operation Shifting Gears WARNING! Forced shifting (with clutch engaged) could cause Shifting to neutral is easiest if the motorcycle is rolling damage to the engine, transmission and drive train. Such damage slowly. To shift from first gear to neutral, gently lift the toe could cause loss of control, which could result in serious injury or lever a half stroke.
  • Page 55 Operation Shifting Gears Shifting Gears While Driving 1. Start the engine. See page 50. Tip: Within the recommended speed ranges (see Recommended Shift Points chart), you can downshift to slow the motorcycle or 2. With the engine at idle speed, apply the front brakes. to increase power.
  • Page 56 Operation Shifting Gears Recommended Shift Points Upshifting (Accelerating) Downshifting (Decelerating) Gear Change Recommended Speed Gear Change Recommended Speed 1 to 2 17 MPH (27 km/h) 6 to 5 40 MPH (65 km/h) (if equipped) 2 to 3 24 MPH (38 km/h) 5 to 4 35 MPH (56 km/h) 3 to 4...
  • Page 57 Operation Braking Accelerating Always allow sufficient stopping distance so that brakes can Accelerate by opening the throttle (rolling the throttle be applied gradually. control grip rearward). For even acceleration, open the throttle with a smooth, continuous motion. When you reach Tip: Applying slightly more front brake than rear brake generally the recommended speed for upshifting, shift up one gear.
  • Page 58 Operation Parking Parking on a Soft Surface Choose a firm level surface to park the motorcycle. If parking on a soft surface is unavoidable, place a sidestand footrest under the foot of the sidestand to provide a firm 1. When fully stopped, shift into neutral. surface.

  • Page 59: Maintenance

    Maintenance Safety During Service Procedures WARNING Failure to follow all recommended precautions and procedures could result in severe injury or death. Always heed all safety precautions and follow all operation, inspection and maintenance procedures outlined in this manual. • Improperly installed or adjusted components can make the •...
  • Page 60 Pay tools and training and should be performed by your dealer. special attention to the proper fit and operation of all See the INDIAN MOTORCYCLE Service Manual or an serviced components. Make any corrections or additional authorized INDIAN MOTORCYCLE dealer.
  • Page 61 Periodic Maintenance Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine INDIAN MOTORCYCLE parts available from your dealer. Record service and maintenance information in the Maintenance Log beginning on page 127.
  • Page 62 Maintenance Periodic Maintenance Table Odometer Reading in Miles (Kilometers) Component See table key below Page Engine Oil & Filter* Crankcase Vent Oil Lines/Oil System Inspection See dealer Air Filter Cooling System/Radiator Exhaust System Valve Lash Clearance See dealer Spark Plugs See dealer Battery/Connections Brake Fluid**...
  • Page 63 Maintenance Periodic Maintenance Table Component See table key below Page Fasteners Front Brake Lever ABS Components Front Fork Oil** Front Fork/Axle Fuel System/Lines/Fittings Fuel Filter Gear Shift Lever See dealer Headlamp Rear Suspension Rocker See dealer Rear Shock Unit 45, 72 Rear Wheel Alignment Rear Brake Pedal Road Test...
  • Page 64 Drain Plugs Oil Filter 1. Change the oil and filter when the engine is warm. If the INDIAN SCOUT shown engine is cold, start the engine and allow it to run at idle for at least five (5) minutes. 2. Park the motorcycle with the sidestand down on a firm, CAUTION! Hot oil can cause burns to skin.
  • Page 65 Maintenance Engine Oil/Filter Change 7. Place a drain pan or shop towels under the oil filter. 14. Add the recommended oil as needed to bring the level Using an oil filter wrench, turn the filter counter- to the FULL mark on the dipstick. Verify the level on the clockwise to remove it.
  • Page 66 Maintenance Cooling System Coolant Level Inspection The engine coolant level is controlled by the recovery system. Recovery system components are the recovery Tip: A flashlight is required for Coolant bottle, the radiator filler neck, the radiator pressure cap and viewing the coolant level. Fill Cap the connecting hose.
  • Page 67 Maintenance Air Filter Inspect and replace the air filter at the intervals specified in 4. Inspect the air filter. Do not attempt to clean the air filter. the periodic maintenance table beginning on page 60. Replace a soiled or damaged filter with a new filter. Inspect more often if riding in unusually wet or dusty 5.
  • Page 68 Maintenance Fuel Tank Removal Please read the entire removal and reinstallaton procedure 4. Locate the rubber elbow and the straight rubber before beginning. Do not attempt to remove and install the coupler exiting the rear of the tank mounting bracket. fuel tank if you’re not comfortable with this procedure.
  • Page 69 Maintenance Fuel Tank Removal 9. Disconnect the fuel pump 13. Lift the rear of the fuel tank Step 11 electrical connector by and carefully slide it Step 9 depressing the release tab rearward to release it from on the connector body. the front isolators.
  • Page 70 Maintenance Fuel Tank Installation 1. Place the handlebars in the straight ahead position. 5. Remove the plug tool from the fuel pump fitting. Cover the front of the fuel tank with a protective cloth to 6. Reconnect the fuel Step 6 prevent damage.
  • Page 71 Maintenance Fuel Tank Installation 9. Slide the tank forward to 12. Reinstall the fuel tank filler Step 12 make sure it’s fully pad. seated on the isolators. Step 11 13. Reinstall the four (4) rear 10. Connect the fuel cap fuel tank bolts.
  • Page 72 Maintenance Rear Drive Belt Cleaning Cleaning the drive belt will maximize belt and sprocket life and minimize drive line noise. Clean the belt at every tire change. Clean the belt more often if riding in dirty, dusty or high debris environments. 1.
  • Page 73 No matter its condition, the drive belt should be replaced at periodic intervals. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer. Replace the drive belt and both sprockets as a set if the drive belt has over 5,000 miles (8,000 km) of service at the time of damage or failure.
  • Page 74 Maintenance Rear Shock Preload (Ride Height) Inspection Periodically measure rear shock preload. Have an assistant 3. Measure shock preload from upper mount bolt center to help with this procedure. lower mount bolt center (eye-to-eye). Perform this measurement on both shocks. For the most comfortable ride and proper ground clearance, 4.
  • Page 75 Maintenance Rear Shock Preload (Ride Height) Adjustment Special tools are required to perform this procedure. See the 4. Spray a light lubricant on the adjuster nut where it INDIAN Service Manual or your authorized INDIAN dealer. contacts the spring. DO NOT allow spray to contact the drive belt.
  • Page 76 Maintenance Swing Arm/Rear Axle Inspection Front Fork/Suspension Inspection 1. Sit in the operator's seat and slowly bounce the rear 1. Place the motorcycle on the Inner Tube suspension a few times. Make sure the suspension sidestand and inspect the moves freely without binding. Listen for abnormal front forks.
  • Page 77 Maintenance Steering Head Inspection Crankcase Breather Hoses 1. Elevate and support the motorcycle with the front tire Inspect the crankcase slightly off the floor. See page 94. breather (vent) hoses each time the fuel tank is CAUTION! Make sure the motorcycle is stable when elevated. removed to perform air Injury may occur if the motorcycle tips or falls.
  • Page 78 3. The fuel system is under pressure and caution must be used when inspecting and servicing the fuel system. See 2. The canister is located under the mid frame. Make sure the INDIAN MOTORCYCLE Service Manual or an it is securely fastened to the mounting bracket. authorized INDIAN MOTORCYCLE dealer.
  • Page 79 Maintenance Mechanical Clutch Lever Freeplay 1. The clutch cable adjuster nut is located along the lower 3. While holding the cable, tighten the adjuster lock nut right frame. While holding the clutch cable, slide the securely. rubber protective cover away from the lock nut. Loosen the lock nu Clutch Lever...
  • Page 80 Maintenance Mechanical Clutch Lever Lubrication Mechanical Clutch Cable Lubrication 1. Remove the clutch Lubricate control cable barrel ends at the intervals Pivot Screw lever pivot nut and recommended in the periodic maintenance table beginning screw. Disconnect on page 60. the clutch cable NOTICE: The clutch cable is factory-lubricated.
  • Page 81 Tighten any leaking malfunction. connections and replace components as necessary. See the INDIAN MOTORCYCLE Service Manual or an authorized An over-full reservoir may cause brake drag or brake lock-up, which could result in serious injury or death. Maintain brake fluid at the INDIAN MOTORCYCLE dealer.
  • Page 82 Maintenance Rear Brake Fluid Change the brake fluid at the intervals recommended in the 5. Remove the cover periodic maintenance table beginning on page 60. Always and diaphragm. add brake fluid from a new, unopened container. Always use The fluid level the recommended fluid.
  • Page 83 Maintenance Front Brake Lever 2. If the fluid level is low, inspect brake pads as outlined on page 82. If pads are not worn beyond the service limit, 1. Lubricate the pivot pin inspect the brake system for leaks. and brake lever hinge 3.
  • Page 84 Maintenance Brake Pads Brake Disc Inspection/Cleaning 1. Inspect brake discs for nicks, scratches, cracks or other Inspect each front brake pad on both sides of the front disc. damage. Inspect the thickness of each brake disc at four Inspect each rear brake pad on both sides of the rear disc. or more locations around the disc.
  • Page 85 Maintenance Anti-Lock Brake System (ABS) Tone Wheel Inspection Ring/Sensor Inspection (if equipped) Inspect both wheels for cracks or damage and replace damaged wheels promptly. Do not operate the motorcycle if 1. Visually inspect for wheels are damaged or cracked. See the INDIAN damaged teeth on the MOTORCYCLE Service Manual or an authorized INDIAN front and rear ABS...
  • Page 86 Manual or an authorized INDIAN MOTORCYCLE dealer. failure. Always use the correct size and type of tires specified by INDIAN MOTORCYCLE for your vehicle. Always maintain proper tire Tire Tread Depth pressure as recommended in the rider’s manual and on safety labels.
  • Page 87 Maintenance Tires Tire Pressure Always check and adjust tire pressure when tires are cold. Do not adjust tire pressure immediately after riding. Wait at least 3 hours after riding to check pressure. If pressure checked and adjusted while tires are warm, the pressure will drop as tires cool and result in underinflation.
  • Page 88 Maintenance Spark Plugs 2. Lift the seat and pull it slightly rearward to See your dealer for spark plug inspections and replacement disengage the seat at the intervals specified in the periodic maintenance table base from the rear beginning on page 60. retainer.
  • Page 89 Maintenance Headlight Aim Inspection On high beam, the center of highest intensity (appearing as a diamond shape) should be 7.5 in. (19 cm) lower than the headlamp bulb and centered straight ahead at 25 feet (7.6 m). 25 ft. (7.6 m) 1.
  • Page 90 Maintenance Headlight Aim Adjustment 1. To adjust the headlamp vertically, loosen the housing mount fastener and pivot the housing upward or downward. Tighten the fastener. Torque: 35 ft-lbs (47.5 Nm) 2. To adjust the headlamp horizontally, loosen the headlight mounting bolt and pivot the headlight to the left or right.
  • Page 91 Maintenance Headlight Lamp Replacement 1. Remove the headlight retaining screw. 2. Lift the headlight upward and remove it from the base. 3. Disconnect the wire harness. 4. Remove the rubber boot from the rear of the headlight. 5. Squeeze the bulb retainer and move it away from the bulb.
  • Page 92 Maintenance Battery Battery Removal 1. Remove the seat. See page 86. The motorcycle battery is a sealed, maintenance-free battery. Do not remove the battery cap strip for any reason. WARNING! Improperly connecting or disconnecting battery Keep the battery connections clean and tight at all times. cables can result in an explosion and cause serious injury or death.
  • Page 93 A maintenance charger can be purchased through your authorized INDIAN MOTORCYCLE 2. Make sure cable ends and battery terminals are clean. dealer. Apply a light film of dielectric grease to the terminal bolt threads.
  • Page 94 Maintenance Fuse Replacement The standard fuse box is located under the seat. This fuse 1. Remove the seat. See box houses all standard service fuses and the automatic page 86. circuit breakers. Fuse application and size are provided on 2. Press the fuse box release a label on the fuse box cover.
  • Page 95 Be aware of the following precautions regarding the electrical system to avoid disruption of electrical signals and possible system malfunction. • DO use ONLY genuine INDIAN MOTORCYCLE parts and accessories designed for your model, and follow the instructions provided. • DO use the accessory power jack provided (if equipped).
  • Page 96 Always secure the motorcycle properly before lifting so it cannot tip or fall Some procedures and fastener torques are not listed in this when elevated. manual. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer.
  • Page 97 Maintenance Troubleshooting For your personal safety, do not attempt inspection or repairs not fully described in this rider’s manual. Contact an authorized dealer for service if you cannot determine the cause of a problem or if the inspection/repair exceeds your mechanical ability or tool resources.
  • Page 98 Maintenance Troubleshooting Engine Starts But Misses or Runs Poorly Tip: Turn engine OFF before inspecting any of these items. Possible Cause Possible Remedy/Action Discharged battery Fully charge the battery. See page 91. Loose or corroded battery cables Inspect battery cables and connections. Fouled spark plug(s) Please see your dealer.
  • Page 99 Maintenance Troubleshooting Engine Overheating Possible Cause Possible Remedy/Action Debris lodged in radiator screen Inspect and clean the screen. Plugged radiator Use a garden hose to flush any debris from the radiator fins. DO NOT use a high pressure washer, which can damage the radiator fins. Blocked fan Inspect fan, remove any blockage.
  • Page 100 Maintenance Anti-Lock Brake Light Remains Illuminated or Illuminates Intermittently Possible Cause Possible Remedy/Action Blown fuse Check the fuses. See page 92. Loose or damaged pulse ring Inspect pulse ring for looseness or chipped teeth. Debris lodged in components Inspect wheel speed sensor and pulse ring for debris. Damage caused by debris Inspect wheel speed sensor for cracked housing.

  • Page 101: Cleaning And Storage

    Use a soft INDIAN motorcycle. We recommend the use of our new sponge to gently rub the surface, then rinse with clean warm INDIAN MOTORCYCLE cleaning and polishing products water.
  • Page 102 Cleaning and Storage Washing the Motorcycle NOTICE: Do not use pressurized water to wash the motorcycle. 3. Rinse off as much dirt and mud as possible with water Water may seep in and deteriorate wheel bearings, brake running at low pressure. Use as little water as possible caliper assemblies, brake master cylinders, electrical when washing near the air intake or the exhaust pipe connectors, steering head bearings, and transmission...
  • Page 103 Cleaning and Storage Windshield Care (if equipped) Matte Clear Coat Finish Care Clean the windshield with a soft cloth and plenty of warm Matte finish products are prone to trapping dirt, oils and water. Dry with a soft clean cloth. Remove minor scratches other contaminants.
  • Page 104 Cleaning and Storage Gloss Clear Coat Finish Care The Axalta Sports and Equipment Finish System was used to • Do not use solvent-based solutions. provide the original gloss finish on your motorcycle. This • Do not use a dry cloth to remove dust. finish system provides superior protection against the •...
  • Page 105 Regular usage of INDIAN MOTORCYCLE Leather Care engine components, may rapidly fade the leather. Heat from Dressing will help prevent this type of damage.
  • Page 106 This conditioner is suitable for all oil-tanned painted surfaces. Apply this treatment at least one time per leather on your INDIAN motorcycle, but it should never be month. Apply more often if the motorcycle is regularly used on suede.
  • Page 107 Cleaning and Storage Leather Care Tan Leather Restore Kit This kit helps restore color to a tan leather seat, saddlebags • Depending on how the leather has aged, it’s possible to and other leather accessories. The kit allows for an get varying colors from panel to panel.
  • Page 108 A. Shoe polish should not be used on the leather items on your INDIAN motorcycle. Shoe polish contains a dye that can A. Yes. The leather care dressing should be applied at least damage the leather and may leave residue on clothing.
  • Page 109 Cleaning and Storage Storage Area Preparation Clean and Protect the Motorcycle Choose a dry, well-ventilated storage location, inside a To prepare the motorcycle for storage, begin by cleaning it garage or other structure if possible. The location should as outlined beginning on page 99. Polish chromed and other have a firm, flat surface and allow enough space for the metal surfaces.
  • Page 110 Cleaning and Storage Tire Inflation Battery Care 1. Remove the battery. See page 90. Inflate the tires to normal pressure. See page 85. 2. Clean the battery terminals first with a wire brush to Engine Protection remove any loose deposits. 3.
  • Page 111 Cleaning and Storage Rodents Removal From Storage 1. Install a fully charged battery. Mice and other rodents are often the worst enemy of a stored motorcycle. If the motorcycle will be stored in an area where 2. Check the oil level. If the motorcycle was stored in an mice are a concern (particularly in rural areas, barns, sheds, area subject to wide swings in temperature and etc.) be sure to take extra measures to deter their...

  • Page 112: Specifications

    Specifications 2016 INDIAN SCOUT INDIAN SCOUT SIXTY Dimensions (Dimensions and specifications may vary with features, options and accessories) Overall Length 91 in. (2311 mm) 91 in. (2311 mm) Overall Width 34.6 in. (880 mm) 34.6 in. (880 mm) Overall Height 47.5 in.
  • Page 113 Specifications 2016 INDIAN SCOUT INDIAN SCOUT SIXTY Engine Engine Type Liquid Cooled V-Twin (60 degrees) Liquid Cooled V-Twin (60 degrees) Displacement 69 cu. in. (1133 cc) 61 cu. in. (999 cc) Compression Ratio 10.7:1 11:1 Valve Train DOHC, 4 Valves Per Cylinder, Graded...
  • Page 114 Specifications 2016 INDIAN SCOUT INDIAN SCOUT SIXTY Drive System Primary Drive Gear Drive Wet Clutch Gear Drive Wet Clutch Crank Gear 46 Teeth 46 Teeth Clutch Gear 77 Teeth 77 Teeth Clutch Type Wet, Multi-Plate Wet, Multi-Plate Primary Reduction Ratio 1.674:1...
  • Page 115 Specifications 2016 INDIAN SCOUT / INDIAN SCOUT SIXTY Wheels And Tires Front Wheel Size/Type 16 in. x 3.5 in. Cast Rear Wheel Size/Type 16 in. x 3.5 in. Cast Front Tire Type/Size Kenda K673F 130/90-16 72H Rear Tire Type/Size Kenda K673 150/80-16 71H...
  • Page 116 Fork Oil We recommend the use of INDIAN MOTORCYCLE Fork Oil for your motorcycle. Brake Fluid We recommend the use of INDIAN MOTORCYCLE DOT 4 Brake Fluid for both brake master cylinders.
  • Page 117 Specifications Identification Number Record Record important identification numbers below. Vehicle Identification Number (VIN) (see page 17) Engine Identification Number (see page 20) Ignition Key Number (see page 20)

  • Page 118: Warranty

    REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to INDIAN MOTORCYCLE within ten days of purchase. Upon receipt of this registration, INDIAN MOTORCYCLE will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage.
  • Page 119 LIMITATIONS OF WARRANTIES AND REMEDIES This INDIAN MOTORCYCLE limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 120 INDIAN MOTORCYCLE Warranty Policy LUBRICANTS AND FLUIDS 1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of INDIAN MOTORCYCLE engine oil. 2. Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty.
  • Page 121 If you purchase from a private party: If you purchase an INDIAN motorcycle from a private party, to be kept and used outside of the country in which the motorcycle was originally purchased, all warranty coverage will be denied. You must nonetheless register your motorcycle under your name and address with a local INDIAN MOTORCYCLE dealer in your country to ensure that you receive safety information and notices regarding your motorcycle.
  • Page 122 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCATION. This policy does not apply to vehicles that have received authorization for export from INDIAN MOTORCYCLE. Dealers may not give authorization for export. You should consult an authorized dealer to determine this vehicle’s warranty or service coverage if you have any questions. This policy does not apply to vehicles registered to government officials or military personnel on assignment outside the country of the selling dealer’s authorized location.
  • Page 123 Noise Emission Warranty INDIAN MOTORCYCLE warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers.
  • Page 124 Class III motorcycles (280cc and larger): for a period of use of five (5) years or 30,000 kilometers (18,641 miles), whichever first occurs. If an emission-related part on your motorcycle is defective, the part will be repaired or replaced by INDIAN MOTORCYCLE. This is your...
  • Page 125 You are responsible for presenting your motorcycle to an INDIAN MOTORCYCLE dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
  • Page 126 In the State of California only, Emission Control System emergency repairs, as provided for in the California Administrative Code, may be performed by other than an authorized INDIAN MOTORCYCLE dealer. An emergency situation occurs when an authorized INDIAN MOTORCYCLE dealer is not reasonably available, a part is not available within 30 days or a repair is not complete within 30 days. Any replacement part can be used in an emergency repair.
  • Page 127 • Accident • Misuse • Repairs improperly performed or replacements improperly installed • Use of replacement parts or accessories not conforming to INDIAN MOTORCYCLE specifications which adversely affect performance and/or • Use in competitive racing or related events. Inspections, replacement of parts, and other services and adjustments necessary for required maintenance...
  • Page 128 III. Limited Liability A. The liability of INDIAN MOTORCYCLE under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized INDIAN MOTORCYCLE dealer at its place of business during customary business hours.

  • Page 129: Maintenance Log

    Maintenance Log Maintenance Performed Miles/Km Notes Performed...
  • Page 130 Maintenance Log Maintenance Performed Miles/Km Notes Performed...

  • Page 131: Index

    Index About the Rider’s Manual ....5 Brakes Diagnostic Functionality ....31 ABS .
  • Page 132 Index Fluid Change Identification Number Record..115 Parking ......56 Engine Oil .
  • Page 133 Index Specifications ....110-114 Testing After Servicing ....58, 94 Washing the Motorcycle....100 Brake Fluid .
  • Page 134 To locate your nearest dealer, visit www.indianmotorcycle.com Indian Motorcycle Company 2100 Highway 55 Medina, MN 55340 Phone: 1-877-204-3697 French: 1-800-268-6334 Part No. 9926136 Rev 01 Printed in USA...

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