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Indian Motorcycle Manuals
Motorcycle
Scout
Service manual
Indian Motorcycle Scout Service Manual
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:
Rider's manual
(134 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Features
Product Overview
Component and System Descriptions
Chassis
Engine and Related Systems
Engine Component Locations
Transmission and Drive
Motorcycle Identification
Chassis VIN
Maintenance Service, Repairs and Safety
Engine, Transmission Serial Number
Maintenance
Primary/Interval Service
Renewal Service
Chassis Troubleshooting
Brakes Weak or Do Not Hold Normally
Handling Irregulations
Engine Troubleshooting
Basic Engine Tests
Lubrication System Troubleshooting
Engine Compression Test
Cylinder Leakage Test
Emission Control System Troubleshooting
Ignition System Troubleshooting
Evaporative System Checks
Spark Plug Condition, Electrical Ignition Diagnostics
Ignition Cover (Trigger Plate), Speed Sensor Check
Ignition Coil, Wires and Sprak Plugs Operational Check
Ignition Module Operational Check
Carburetor Troubleshooting
Overflow or Flooding
Poor Fuel Economy
Poor Idle
Poor Part Throttle Performance
Poor Full Throttle Performance
Carburetor and Exhaust Backfire
Transmission and Drive Troubleshooting
Shifts Hard
Jumps out of Gear
Clutch Chatters
Clutch Drags or Does Not Release
Clutch Slips
Electrical Troubleshooting Charts
Alternator Does Not Charge/Alternator Charge Rate below Normal
Starter Motor Does Not Operate or Does Not Turn Engine over
Battery Charging
Battery Voltmeter/Load Testing
Using Battery Charging
Battery Charging Rate
Ground Path Tests
Battery Ground Cable
Current Draw/Leak Test
Battery to Starter
Rectifier/Regulator Current Leak Test
Charging System Tests
System Output Test
Measuring Current Output at Specified Voltage
Stator Resistance Test
Alternator Output Test
Short-To-Ground Check
Starting System Tests
Starter Current-Draw Test
Wiring Circuit Tests
Electrical Harness Controller
Diagnostic Strip
Coil
Horn
Resistance Tests
Power-Side Voltage Drop Test
Voltage Drop Test for Slow Cranking Starter
Starter Solenoid Test (Starter Removed)
Front Suspension Service
Fork Oil Replacement
Fork Tube Procedures, Removal
Fork Tube Disassembly
Fork Tube Cleaning and Inspection/Assembly
Fork Tube Installation
Fork Seating
Steering Component Service
Steering Stem Inspection and Adjustment
Inspection and Fall-Away Test
Bearing Preload Adjustment
Steering Stem Disassembly and Assembly
Triple Clamp Removal
Stem Bearing Replacement
Bearing Race Removal/Installation
Triple Clamp Installation
Handlebar Replacement/Removal
Handlebar Installation
Rear Suspension Service
Shock Absorbers Removal, Assembly
Shock Absorber Installation
Swingarm Removal
Swingarm Pivot Bearing Replacement
Swingarm Cleaning and Inspection
Swingarm Installation
Wheel and Tire Service
Front Wheel Removal and Installation
Checking and Adjusting Wheel Bearing End Play
Installing Front Axle
Rear Wheel Removal and Installation
Dial Indicator Setup
Removing Caliper
Axle Nut Removal
Hub Bearing Cleaning and Inspection
Seal and Bearing Removal
Installing Caliper
Removing Seal
Bearing and Seal Installation
Repacking Wheel Bearing
Wheel Sprocket and Brake Rotor Removal and Installation
Front/Rear Wheel Brake Rotor
Wheel Rim, Hub and Spokes Inspection
Rear Wheel Sprocket
Tightening Loose Spokes (Front and Rear Wheels)
Tire Inspection and Pressure Check
Tire Inspection
Tire and Tube Replacement
Tire Removal/Installation
Wheel Lacing Procedure
Lacing 19-Inch, 40-Spoke Wheel
Measuring Wheel Rim Offset
Wheel Lacing Setup
Lacing 16-Inch 40-Spoke Wheels
Cup-Shaped Hub Flange
Staggered Offset Rim Hole Arrangement
Lacing 16-Inch, 60-Spoke Wheels
Proper Cross of Inner-To-Outer Spokes
Aligning the Hub and Rim (Truing)
Checking and Adjusting Lateral Alignment
Checking and Adjusting Radial Alignment
Adjusting Lateral Alignment
Spoke Group Centers
Wheel Alignment Check
Brake System Service
Brake Fluid Level and Condition
Front/Rear Brake Master Cylinders
Brake Pad Replacement
Checking Brake Pad Thickness
Brake Pad Comparison
Front and Rear Brake Pad Removal and Installation
Brake Caliper Service
Front Caliper Removal and Installation
Disconnecting Caliper Brake Line
Front Brake Caliper Assembly
Front Brake Caliper Installation
Rear Caliper Removal and Installation
Rear Caliper Brake Line Removal at Bonjo Fitting
Rear Brake Caliper Assembly
Brake Caliper Shimming Inspection
Rear Brake Caliper Installation
Shim Placement on Mounting Screws between Caliper and Mounting Bracket
Brake Rotor Service
Rotor Inspection
Master Cylinder Service
Front Master Cylinder Removal and Installation
Front Master Cylinder Assembly
Rear Master Cylinder Removal and Installation
Rear Master Cylinder Location
Rear Master Cylinder Pushrod Free Play
Front and Rear Master Cylinder Disassembly and Assembly
Front Master Cylinder Cleaning and Inspection
Hydraulic Brake Line Replacement
Front Brake Line Removal and Installation
Opening Brake Bleeder Screw
Rear Brake Line Removal and Installation
Disconnecting Brake Line
Disconnecting Brake Line at Rear Caliper/Junction Block
Replacing Brake Fluid and Bleeding the Hydraulic System
Frame and Accessories Service
Seat Removal and Installation
Seat Front Retainer Bracket
Removing Seat Mounting Screw
Fender Removal and Installation
Unplugging Fender Light Connector
Tightening Retainer Clip
Removing Rear Fender Bracket Mounting Screws
Unplugging Rear Fender Light Harness
Dash Removal and Installation
Front Turn Signal and Headlight Procedures
Removing Dash Rear Retaining Screw
Removing Lens
Headlight Assembly/Bulb Replacement
Housing Removal and Installation
Removing Damp and Light Assembly
Removing Headlight Turn Rug Screws
Headlight Housing Replacement
Front Fender Light
Fender-Mounted Light Procedures
Bulb Replacement
Floorboard and Buddy Peg Removal and Installation
Integral Taillight and Turn Signal Assembly
Floorboard Overview
Kickstarter Removal and Installation
Mirror Assembly Removal, Installation and Adjustment
Buddy Ped Procedure
Removing Kickstand Assembly
Chassis Frame Inspection and Repair
Air Cleaner and Filter Element Service
Air Filter Replacement
Removing Air Cleaner Cover
Filter Element Seated over Web and against Base
Air Cleaner Assembly Removal and Installation
Installing Base-To-Cylinder Head Breather Rent Fitting Screws
Filter Element Seated over Base and against Base
Installing Air Cleaner Cover
Fuel System Service
Fuel Filtration Maintenance
Cleaning the Petcock Filter Screen
Cleaning the In-Line Fuel Filter
Fuel Line Inspection and Replacement
Throttle Control Inspection and Maintenance
Throttle Cable Lubrication
Removing Mounting Screws, Removing Front Brake Control
Removing Throttle/Switch Housing Screws
Installing Front Brake Control
Lubricating Throttle Cable
Throttle Cable Adjustment
Fuel Tank Removal and Installation
Installing Clamp Screws
Adjusting Front Cable Jam Nut
Tank Removal
Fuel Crossover Lube
Removing Dash Panel
Center Mounting Screws
Removing Left Fuel Tank
Installing Upper Mounting Screws
Installing Left Fuel Tank
Speedometer and Warning Light Wiring Connections
Installing Dash Panel Rear Retaining Screw
Installing Seat/Dash Panel
Carburetor Service
S&S Type E Carburetor
Air Leaks
Carburetor Removal and Installation
Removing Air Cleaner Base/Cover
Disconnecting Throttle-Control Cables
Carburetor Maintenance
Idle Speed and Mixture Adjustment
Accelerator Pump Adjustment
Idle Mixture Adjustment Screw
Carburetor Rebuild
Carburetor Disassembly and Assembly
Accelerator Pump
Directing Compressed Air through Accelerator Pump Discharge Tube
Diaphragm Removed from Accelerator Pump Cap
Float Brass Needle/Float Pin Retaining Screw
Accelerator Pump Discharge Tube with O-Ring
Setting Float Height
Low Speed Port/Main Jet Port
Bleed Hole and Port Check
Main Jet Discharge Tube
Enrichener/Fast Idle Port
Throttle Shaft/Spool
Accelerator Pump Actuator Assembly
Idle Mixture, Idle Stop and Accelerator Pump Adjustment Screws
Bowl Gasket, Drain Plug and Body O-Rings
Cabruretor Installation, Exploded View
Cabruretor Exploded View Legend
Ignition System Service
Spark Plug Replacement
Ignition Coil and Spark Plug Wire Replacement
Coil Removal and Installation
Ignition Trigger Plate/Rotor Removal and Installation
Spark Plug Wire Removal and Installation
Ignition Module Replacement
Installing Ignition Rotor
Access to Ignition Module
Ignition Timing Check and Adjustment
Static Timing Procedure
Timing Mark Inspection Plug
Dynamic Timing
T:F Mark Centered in Inspection Hole
Trigger Plate and Screws
Flywheel with Indicated Timing Marks Shown
Lubrication System Service
Engine Oil and Oil Filter Replacement
Opening the Oil Drain Tube
Proper Engine Oil Level
Cleaning the Tappet Screen
Oil Line Inspection and Replacement
Inspection at Oil Tank
Removing the Tappet Screen
Oil Pump Removal and Installation
Inspection at the Oil Filter Adapter
Oil Line Connections at Tank
Removing Oil Pump Cover/Tappet Screw
Oil Tank Removal and Installation
Oil Pump Gear Arrangement
Installing Tappet Screen
Oil Tank Assembly
Removing Retaining Nut at Rear Isolator Mount
Removing Oil Tank/Rear Mounting Bracket
Installing Seat
Emission Control System Service
Evaporative System
Carbon Canister Removal and Installation
Air Valve Removal and Installation
Removing Air Valve and Diaphragm
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Table of Contents
Troubleshooting
Chassis Troubleshooting
14
Engine Troubleshooting
15
Basic Engine Tests
16
Emission Control System Troubleshooting
17
Carburetor Troubleshooting
21
Transmission And Drive Troubleshooting
24
Electrical Troubleshooting Charts
26
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